Rapid packaging equipment and method thereof
Technical Field
the invention belongs to the field of packaging, and particularly relates to rapid packaging equipment and a method thereof.
background
the existing pipe body packaging usually adopts the form of bundling, tape packaging or box packaging, the form of box packaging can cause difficulty in recycling a large number of garbage boxes and pollute the environment, and the packaging structure of the tape packaging bundling mode is unstable and easy to loosen.
disclosure of Invention
the purpose of the invention is as follows: in order to overcome the defects in the prior art, the invention provides a rapid packaging device with a stable packaging structure and a method thereof.
The technical scheme is as follows: in order to achieve the purpose, the rapid packaging equipment comprises a packaging framework, wherein the packaging framework comprises a first chuck, a second chuck and a third chuck;
The first chuck, the second chuck and the third chuck are of disc structures with the same outer diameter, and the outer contours of the first chuck, the second chuck and the third chuck are all provided with a plurality of semicircular pipe clamping notches; each clamping pipe segment is distributed on the first chuck, the second chuck and the third chuck in a circumferential array;
The first chuck, the second chuck and the third chuck are sequentially arranged at equal intervals in the same axis, the clamp pipe notches on the first chuck, the second chuck and the third chuck are aligned in the same axis, the first chuck and the second chuck are fixedly connected through a plurality of first connecting rods, and the first connecting rods are distributed in a circumferential array along the axis of the first chuck; the second chuck and the third chuck are fixedly connected through a plurality of second connecting rods, and the second connecting rods are distributed along the axis of the third chuck in a circumferential array;
The axes of the second chuck and the third chuck are coaxially provided with guide post holes in a hollow manner; the axis of the first chuck is provided with a threaded hole in a hollow mode, and the inner diameter of the guide column hole is larger than the inner diameter of the threaded hole.
further, the packaging machine also comprises side walls, a rotating motor, a packaged pipe body, a turntable, a guide pillar and a pipe clamping pillar;
the rotating motor is horizontally and fixedly arranged on the side wall, the turntable is of a disc structure, the rotating motor is in driving connection with the turntable, and the rotating motor can drive the turntable to rotate coaxially; the guide post is coaxially arranged on one side of the turntable, which is far away from the rotating motor; the outer diameter of the guide post is the same as the inner diameter of the guide post hole; wherein the distance between the first chuck and the third chuck is greater than the column length of the guide post, and the distance between the second chuck and the third chuck is less than the column length of the guide post; the guide posts can penetrate through the guide post holes in the third chuck and the second chuck movably in sequence; and the third chuck is in contact with the turntable;
the side, far away from the rotating motor, of the rotating disc is further provided with a plurality of clamping pipe columns along the axis direction, the diameters of the clamping pipe columns are smaller than the inner diameter of the packaged pipe body, the clamping pipe columns are distributed in a circumferential array along the axis of the guide pillar, the clamping pipe columns respectively correspond to the clamping pipe notches on the first chuck/the second chuck/the third chuck, and clamping gaps are formed between the outer contours of the clamping pipe columns and the corresponding semicircular concave contours of the clamping pipe notches;
The outer diameter of the packaged pipe body is the same as the inner diameter of the semicircular concave profile of the clamping pipe segment, the outer wall of each packaged pipe body is coaxially attached to the semicircular concave profile of each clamping pipe segment, the pipe wall, closest to the axis position of the guide pillar, of each packaged pipe body is clamped in the corresponding clamping gap, and one end, close to the rotary table, of each packaged pipe body is in contact with one side face, far away from the rotary motor, of the rotary table.
furthermore, the narrowest width of a clamping gap formed between the outer contour of each clamping pipe column and the corresponding semicircular concave contour of the clamping pipe segment is L, the thickness of the pipe wall of the packaged pipe body is M, and M +1mm is L.
furthermore, the device also comprises a ground platform, a packaging adhesive tape roll, a tape roll support, a threaded rod movable seat and a threaded rod;
the threaded rod movable seat is positioned on one side, close to the first chuck, of the packaging framework, the threaded rod and the threaded hole in the first chuck are coaxially arranged, and one end of the threaded rod is fixedly installed on the threaded rod movable seat;
a movable seat guide rail is arranged on the ground platform, the guide rail direction of the movable seat guide rail is parallel to the threaded rod direction, and a sliding block at the bottom of the threaded rod movable seat is arranged on the movable seat guide rail; the driving device can drive the threaded rod movable seat to move back and forth along the direction of the guide rail;
The tail end of the threaded rod can move along with the movable seat of the threaded rod to contact the threaded hole on the first chuck; wherein the threads on the threaded rod mate with the threaded holes on the first chuck;
The axial direction of the packaging adhesive tape roll is parallel to the axial direction of the packaging framework; the packaging adhesive tape roll is supported and supported by a tape roll and is arranged above the ground platform, the packaging adhesive tape roll is positioned on the side part of the packaging framework, and the packaging adhesive tape roll is positioned at one end, close to the first chuck of the packaging framework; the adhesive tape pulled out from the packaging adhesive tape roll can be spirally wound and rolled into a plurality of packaged pipe bodies in a ring body array.
Further, the threaded rod has an overall length longer than a spacing between the first chuck and the third chuck.
Further, a tube bundling and packaging method comprises the following steps:
the installation method of the packaging framework and the packaged pipe body comprises the following steps: before packaging work is carried out, a driving device drives a threaded rod movable seat to move away from a rotary table gradually along a movable seat guide rail until the distance between the tail end of a clamping pipe column and the tail end of the threaded rod is larger than the whole length of a packaging framework, enough space is reserved for mounting the packaging framework, then the packaging framework is mounted, in the mounting process, the clamping pipe columns respectively correspond to the clamping pipe sections on a first chuck, a second chuck and a third chuck, and guide columns sequentially penetrate through guide column holes in the third chuck and the second chuck until the third chuck is contacted with the rotary table; then, the packaged tube bodies are installed one by one, the outer wall of each packaged tube body is respectively and coaxially attached to the semicircular concave contour of each clamping tube segment in the process of installing each packaged tube body, meanwhile, the tube wall of each packaged tube body closest to the axis position of the guide post is clamped in the corresponding clamping gap, and each packaged tube body can be installed smoothly in the process of inserting the clamping gap because the clamping gap is larger than the wall thickness of the tube wall of the packaged tube body, and in order to enable the end parts of each packaged tube body to be aligned with each other, one end, close to the rotary disc, of each packaged tube body is in contact with the surface of the rotary disc in the installation process;
The bundling and packaging method of the packaging adhesive tape comprises the following steps: at the moment, the driving device drives the threaded rod movable seat to move along the movable seat guide rail to gradually approach the rotating motor until the tail end of the threaded rod contacts a threaded hole on the first chuck; then manually or mechanically pulling out the adhesive tape in the packaging adhesive tape roll in the tangential direction, and bonding the tail end of the pulled adhesive tape on the outer wall of one packaged pipe body; then the rotating motor drives the turntable to rotate positively, each clamping pipe column drives each packaged pipe body and the packaging framework to rotate together, in the process that each clamping pipe column drives each packaged pipe body and the packaging framework to rotate together, the clamping gap formed between the outer contour of each clamping pipe column and the corresponding semicircular concave contour of each clamping pipe column is automatically contracted, the pulled adhesive tape starts to be automatically wound on a plurality of packaged pipe bodies in a ring array, the tail end of the threaded rod is connected with the threaded hole on the rotating first chuck in a threaded manner due to the rotation of the packaging framework, the rotation of the threaded hole on the threaded rod on the first chuck drives the whole packaging framework and each packaged pipe body to move away from the turntable gradually, and the pulled adhesive tape is automatically and spirally wound on a plurality of packaged pipe bodies in the ring array until the whole packaged pipe bodies in the ring array are completely wound and bound, a plurality of packaged tube bodies and the internal packaging framework are wound by external adhesive tapes to form a complete packaging body, and then the adhesive tapes for binding the tail parts are cut off manually or by a cutting device; at the moment, the packaging work of the packaged tube body is finished;
the method for unloading the complete package comprises the following steps: rotating electrical machines drive carousel antiport, and then each card tubular column drives complete packing body together rotatory, the motion that is close to the carousel gradually is done to complete packing body under the threaded rod effect, break away from the first chuck on the packing skeleton until the threaded rod end, then drive arrangement drive threaded rod sliding seat is the motion of keeping away from the carousel gradually along the sliding seat guide rail, interval until card tubular column end and threaded rod between the end is greater than the whole length of packing skeleton, reserve sufficient space for the dismantlement of complete packing body, then pull down complete packing body, accomplish the duty cycle of a packing.
has the advantages that: the structure of the invention is simple and ingenious, is suitable for tube body packaging, the structure of the finally formed complete packaging body is stable by adopting the packaging framework structure with semicircular pipe clamping notches and matching with the spiral winding mode of the adhesive tape, the packaging body is not easy to loosen in the transportation and carrying processes, the disassembly of the adhesive tape of the packaging body is very convenient by the framework structure, and the package can be completely disassembled only by cutting along the axial direction by a knife; meanwhile, the packaging framework can be reused, and the environment is saved.
Drawings
FIG. 1 is a schematic view of a packaging skeleton structure;
FIG. 2 is a schematic view showing a state in which a package frame, a turntable and a plurality of packaged tubes are disassembled along an axis direction;
FIG. 3 is an axial view of FIG. 2;
FIG. 4 is a view of FIG. 3 with the various packaged tubes hidden;
FIG. 5 is a schematic overall perspective view of the present solution;
FIG. 6 is a schematic overall view;
FIG. 7 is a fragmentary schematic view of a portion of the working portion of FIG. 5;
FIG. 8 is a schematic structural view of the device in a state where the threaded rod is in threaded connection with the threaded hole of the first chuck (in order to reflect the structure more clearly, the attached figure hides the packaged tubes mounted thereon);
FIG. 9 is a schematic view of a package structure in which the adhesive tape is not wrapped completely;
FIG. 10 is a schematic view of the completed package;
fig. 11 is a partial schematic view of fig. 5.
Detailed Description
the present invention will be further described with reference to the accompanying drawings.
the structure of the scheme is introduced, and the rapid packaging equipment shown in the attached drawings 1 to 11 comprises a packaging framework, wherein the packaging framework comprises a first chuck 11, a second chuck 12 and a third chuck 13;
the first chuck 11, the second chuck 12 and the third chuck 13 are disc structures with the same outer diameter, and the outer contours of the first chuck 11, the second chuck 12 and the third chuck 13 are all provided with a plurality of semicircular pipe clamping notches 9; the clamping pipe segments 9 are distributed on the first chuck 11, the second chuck 12 and the third chuck 13 in a circumferential array;
the first chuck 11, the second chuck 12 and the third chuck 13 are sequentially arranged at equal intervals with the same axis, the clamping tube segments 9 on the first chuck 11, the second chuck 12 and the third chuck 13 are aligned with each other with the same axis, the first chuck 11 and the second chuck 12 are fixedly connected through a plurality of first connecting rods 17, and the first connecting rods 17 are distributed in a circumferential array along the axis of the first chuck 11; the second chuck 12 and the third chuck 13 are fixedly connected through a plurality of second connecting rods 18, and the second connecting rods 18 are distributed along the axis of the third chuck 13 in a circumferential array;
the axes of the second chuck 12 and the third chuck 13 are coaxially provided with guide post holes 8 in a hollow manner; the axle center department of first chuck 11 is provided with screw hole 10 with the axle center fretwork, the internal diameter in guide post hole 8 is greater than screw hole 10 internal diameter.
the packaging machine also comprises a side wall 25, a rotating motor 20, a packaged pipe body 6, a turntable 4, a guide post 19 and a clamping pipe post 24;
The rotating motor 20 is horizontally and fixedly installed on the side wall 25, the rotating disc 4 is of a disc structure, the rotating motor 20 is in driving connection with the rotating disc 4, and the rotating motor 20 can drive the rotating disc 4 to rotate coaxially; the guide post 19 is coaxially arranged on one side of the turntable 4, which is far away from the rotating motor 20; the outer diameter of the guide post 19 is the same as the inner diameter of the guide post hole 8; wherein the distance between the first chuck 11 and the third chuck 13 is greater than the column length of the guide column 19, and the distance between the second chuck 12 and the third chuck 13 is less than the column length of the guide column 19; the guide post 19 is movably arranged in the guide post holes 8 on the third chuck 13 and the second chuck 12 in sequence; and the third chuck 13 is in contact with the turntable 4;
a plurality of clamping columns 24 are further arranged on one side, away from the rotating motor 20, of the rotary table 4 along the axial direction, the diameter of each clamping column 24 is smaller than the inner diameter of the packaged pipe body 6, each clamping column 24 is distributed along the axial line of the guide post 19 in a circumferential array manner, each clamping column 24 corresponds to each clamping tube notch 9 on the first chuck 11, the second chuck 12 and the third chuck 13 respectively, and a clamping gap 26 is formed between the outer contour of each clamping column 24 and the corresponding semicircular concave contour of each clamping tube notch 9;
the outer diameter of the packaged tube body 6 is the same as the inner diameter of the semicircular concave profile of the tube clamping segment 9, the outer wall of each packaged tube body 6 is coaxially attached to the semicircular concave profile of each tube clamping segment 9, the tube wall of each packaged tube body 6 closest to the axis position of the guide post 19 is clamped in the corresponding clamping gap 26, and one end of each packaged tube body 6 close to the rotary table 4 is in contact with one side face of the rotary table 4 far away from the rotary motor 20.
the narrowest width of the clamping gap 26 formed between the outer contour of each clamping pipe column 24 and the semicircular concave contour of the corresponding clamping pipe segment 9 is L, the thickness of the pipe wall of the packaged pipe body 6 is M, and M +1mm is L, so that the packaged pipe body 6 is more convenient to clamp into the clamping gap 26.
the packaging machine also comprises a ground platform 15, a packaging adhesive tape roll 2, a tape roll support 1, a threaded rod movable seat 23 and a threaded rod 5;
The threaded rod movable seat 23 is positioned on one side, close to the first chuck 11, of the packaging framework, the threaded rod 5 and the threaded hole 10 in the first chuck 11 are coaxially arranged, and one end of the threaded rod 5 is fixedly installed on the threaded rod movable seat 23;
a movable seat guide rail 22 is arranged on the ground platform 15, the guide rail direction of the movable seat guide rail 22 is parallel to the direction of the threaded rod 5, and a sliding block at the bottom of the threaded rod movable seat 23 is arranged on the movable seat guide rail 22; the driving device can drive the threaded rod movable seat 23 to move back and forth along the direction of the guide rail;
the tail end of the threaded rod 5 can move along with the threaded rod movable seat 23 to contact the threaded hole 10 on the first chuck 11; wherein the thread on the threaded rod 5 cooperates with the threaded hole 10 on the first chuck 11;
The axial direction of the packaging adhesive tape roll 2 is parallel to the axial direction of the packaging framework; the packaging adhesive tape roll 2 is supported and mounted above the ground platform 15 through a tape roll support 1, the packaging adhesive tape roll 2 is positioned on the side of the packaging framework, and the packaging adhesive tape roll 2 is positioned at one end close to a first chuck 11 of the packaging framework; the adhesive tape 16 pulled from the roll 2 can be spirally wound around a plurality of packaged tubular bodies 6 in a ring array.
the overall length of the threaded rod 5 is longer than the distance between the first chuck 11 and the third chuck 13.
The bundling and packaging method for the pipe body has the following arrangement steps of principle, technical progress and the like:
The installation method of the packaging framework and the packaged pipe body comprises the following steps: before packaging work is carried out, a driving device drives a threaded rod movable seat 23 to move away from a rotary table 4 gradually along a movable seat guide rail 22 until the distance between the tail end of a clamping pipe column 24 and the tail end of a threaded rod 5 is larger than the whole length of a packaging framework, enough space is reserved for mounting the packaging framework, then the packaging framework is mounted, in the mounting process, the clamping pipe columns 24 are respectively and correspondingly arranged in clamping pipe notches 9 on a first chuck 11, a second chuck 12 and a third chuck 13, and guide columns 19 are sequentially arranged in guide column holes 8 in the third chuck 13 and the second chuck 12 in a penetrating mode until the third chuck 13 is in contact with the rotary table 4; then, the packaged tube bodies 6 are sequentially installed, the outer walls of the packaged tube bodies 6 are respectively and coaxially attached to the semicircular concave profiles of the tube clamping notches 9 in the process of installing the packaged tube bodies 6, meanwhile, the tube walls of the packaged tube bodies 6 closest to the axis positions of the guide posts 19 are clamped in the corresponding clamping gaps 26, and as the clamping gaps 26 are larger than the wall thickness of the tube walls of the packaged tube bodies 6, the packaged tube bodies 6 are in a loose state in the process of being inserted into the clamping gaps 26, each packaged tube body 6 can be smoothly installed, and in order to enable the end parts of the packaged tube bodies 6 to be aligned with each other, one end, close to the rotary table 4, of each packaged tube body 6 is in contact with the surface of the rotary table 4 in the installation process;
the bundling and packaging method of the packaging adhesive tape comprises the following steps: at the moment, the driving device drives the threaded rod movable seat 23 to move along the movable seat guide rail 22 to gradually approach the rotating motor 20 until the tail end of the threaded rod 5 contacts the threaded hole 10 on the first chuck 11; then, manually or mechanically pulling out the adhesive tape 16 in the packaging tape roll 2 in a tangential direction, and adhering the end of the pulled-out adhesive tape 16 to the outer wall of one of the packaged tube bodies 6; then the rotating motor 20 drives the rotating disc 4 to rotate positively, at the same time, each clamping pipe column 24 drives each packaged pipe body 6 and the packaging framework to rotate together, in the process that each clamping pipe column 24 drives each packaged pipe body 6 and the packaging framework to rotate together, a clamping gap 26 formed between the outer contour of each clamping pipe column 24 and the corresponding semi-circular concave contour of the clamping pipe segment 9 automatically contracts, at the same time, the pulled adhesive tape 16 starts to be automatically wound on a plurality of packaged pipe bodies 6 in a ring array, due to the rotation of the packaging framework, the tail end of the threaded rod 5 is in threaded connection with the threaded hole 10 on the rotating first chuck 11, at the same time, the rotation of the threaded hole 10 on the first chuck 11 on the threaded rod 5 causes the whole packaging framework and each packaged pipe body 6 to move away from the rotating disc 4 gradually, at the same time, the pulled adhesive tape 16 automatically and spirally winds a plurality of packaged pipe bodies 6 in the, until the plurality of packaged tube bodies 6 in the whole ring array are completely wound and bundled, the plurality of packaged tube bodies 6 and the internal packaging framework are wound by the external adhesive tape 16 to form a complete packaging body, and then the adhesive tape 16 at the tail part of the bundling is cut off manually or by a cutting device; at this time, the packaging work of the packaged tube body 6 is finished;
The method for unloading the complete package comprises the following steps: rotating electrical machines 20 drive 4 counter-rotations of carousel, and then each card tubular column 24 drives complete packing body and together rotates, complete packing body is done the motion that is close to carousel 4 gradually under the effect of threaded rod 5, until the terminal first chuck 11 that breaks away from on the packing skeleton of threaded rod 5, then drive arrangement drive threaded rod sliding seat 23 is done the motion of keeping away from carousel 4 gradually along sliding seat guide rail 22, until the interval between card tubular column 24 end and the 5 ends of threaded rod is greater than the whole length of packing skeleton, reserve out sufficient space for the dismantlement of complete packing body, then pull down complete packing body, accomplish the duty cycle of a packing.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.