CN108396260B - 一种高强高扩孔性能镀锌钢板及其制造方法 - Google Patents

一种高强高扩孔性能镀锌钢板及其制造方法 Download PDF

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CN108396260B
CN108396260B CN201710064850.1A CN201710064850A CN108396260B CN 108396260 B CN108396260 B CN 108396260B CN 201710064850 A CN201710064850 A CN 201710064850A CN 108396260 B CN108396260 B CN 108396260B
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吕家舜
李峰
杨洪刚
周芳
刘仁东
王铁军
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Angang Steel Co Ltd
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Abstract

一种高强高扩孔性能镀锌钢板及其制造方法,钢板成分:C 0.16~0.60%,Si 0.50~2.5%,Mn 1.10~4.00%,P≤0.020%,S≤0.010%,Al 0.02~3.00%,还含有Cr 0.30~1.50%、Mo 0.25~0.60%、Ni 0.50~2.50%、Cu 0.20~0.50%、V 0.05~0.50%,Ti 0.02~0.20%,Nb 0.02~0.20%中的至少一种。在连续热镀锌线进行再结晶退火热镀锌,控制热轧钢板组织为铁素体+下贝氏体,冷轧压缩比30~70%,连续退火以≥20℃/s的速度加热至800~930℃,以≥40℃/s的速度冷却至贝氏体转变温度,转变后调整带钢温度至450~480℃进行热浸镀锌,之后冷却至室温。本发明镀锌钢板具有优良的塑性、焊接性能、成型性能、扩孔性能及延伸凸缘性能,生产方法具有极好的经济性和高效性。

Description

一种高强高扩孔性能镀锌钢板及其制造方法
技术领域
本发明属于冷轧镀锌钢板制造技术领域,特别涉及一种高强度高塑性冷轧镀锌钢板及其制造方法。
背景技术
随着节能环保法律法规要求的不断提高,钢铁工业必须不断提升产品的性能以满足该类要求。提高钢铁产品的强度以节约钢材的总体使用量、提高钢材的耐腐蚀性能以提高钢材的使用寿命,高强度镀锌板刚好能够满足这两个方面的需求,因此近些年来获得了很大的发展,先后有双相钢、TRIP钢等钢种的镀锌板被开发出来并获得了很大的商业上的成功。
但是,这些钢中均存在软相铁素体和硬相马氏体/贝氏体,在冲压变形、扩孔的过程中会发生软相和硬相之间无法匹配,产生裂纹,造成钢板的扩孔性能较差。贝氏体钢板具有较为优良的扩孔性能,但是其塑性不好影响了综合机械性能。
专利申请号201010283882.9、201110383478.3、201210195411.1、201210268312.1均是主要针对热轧钢板的生产。201010283882.9公开了一种高延伸率高强度低碳贝氏体钢板及其生产方法,其化学成分为C0.06-0.18%、Si0.55%-1.70%、Mn1.1-1.7,还含有一些Nb、V、Ti、Cr、Ni、Mo、Cu等合金元素,工艺为热轧的控制轧制及控制冷却,后续进行一些热处理;组织为贝氏体、马氏体和残余奥氏体。201110383478.3提供了一种超低碳贝氏体钢板及其制造方法,其化学成分为C≤0.03%、Si≤0.15%%、Mn1.2-1.6%,还含有一些Nb、V、Ti、Cu、Ni、B等合金元素,采用控轧控冷的方法获得超低碳贝氏体钢板,并进行500-600℃的回火处理,最终组织为回火超低碳贝氏体+弥散析出物。201210195411.1则公开了一种超低碳贝氏体钢板及其制造方法,与201110383478.3类似,只是C含量稍高,Mn含量3.0-4.5%很高,不含有Cu、Ni等贵重元素。201210268312.1公开的一种含硼贝氏体钢板及其制造方法,其化学成分为C0.20-0.35%、Si0.6-1.6%%、Mn1.5-2.0%、此外还含有Ti、B、Al及杂质元素,组织为贝氏体,成品为热轧板。
现有的公开资料也大多是针对热轧钢板的研究成果,较少有冷轧高强度镀锌贝氏体钢板的报道。
发明内容
本发明提供一种高强高扩孔性能镀锌钢板及其制造方法,其目的在于使钢板具有高强度、高扩孔性能,同时具有高耐蚀性能,能够降低能源资源的消耗,推进可持续发展。
为达此目的,本发明采取了如下技术解决方案:
一种高强高扩孔性能镀锌钢板,钢板的化学成分质量百分比为:C 0.16%~0.60%,Si0.50%~2.5%,Mn1.10%~4.00%,P≤0.020%,S≤0.010%,Al0.02%~3.00%,化学成分还含有Cr0.30%~1.50%、Mo0.25%~0.60%、Ni0.50%~2.50%、Cu0.20%~0.50%、V0.05%~0.50%,Ti0.02%~0.20%,Nb0.02%~0.20%中的至少一种;其余为Fe和一些不可避免的杂质元素;钢板组织为贝氏体+残余奥氏体即B+A,其中贝氏体体积分数为55%~85%,残余奥氏体体积分数为15%~45%,贝氏体的形态为板条状和粒状,残余奥氏体分布于贝氏体之间和贝氏体内部。
钢板化学成分中还含有Ca0.0005%~0.005%,Mg0.0005%~0.005%中的一种或两种。
一种高强高扩孔性能镀锌钢板的制造方法,钢板经过冶炼—连铸—热轧—酸洗—冷轧后,在连续热镀锌生产线上进行再结晶退火热镀锌,其中热轧终轧温度不小于800℃,卷取温度400℃~600℃,控制热轧钢板的组织结构为铁素体+下贝氏体,贝氏体组织中分布有细小弥散的碳化物,冷轧的压缩比为30%~70%,连续热镀锌生产线不设置保温段,加热段选择快速的感应加热;连续退火过程控制如下:以不小于20℃/s的速度快速加热至800~930℃以后,立即以不小于40℃/s的速度冷却至贝氏体转变温度,完成贝氏体等温转变后调整带钢温度至450~480℃范围内进行热浸镀锌,贝氏体等温转变时间控制在15~150s,锌液成分为含0.18%~0.50%Al,其余为Zn及不可避免杂质的锌液,之后冷却至室温。
C 0.16%~0.60%,碳在本发明的钢中通过固溶强化来决定贝氏体的强度,同时影响后期残余奥氏体的稳定性。为保证过冷奥氏体的稳定性,需要其有较高的碳含量;为保证焊接性能,要求限制碳含量。
Si 0.50%~2.50%,是非碳化物形成元素,具有较高的固溶强化效果,可促进C向奥氏体富集,对铁素体中固溶的C有“清除”和“净化”作用,Si不溶于渗碳体,因此能够阻碍通过碳扩散反应的奥氏体-渗碳体转变,稳定奥氏体,使得残余奥氏体在室温下得以稳定存在。Si含量过高,将会恶化钢板的热浸镀性能。
Mn 1.10~4.00%,锰是典型的奥氏体稳定化元素,可提高钢的淬透性,并起到一定的固溶强化作用,Mn作为扩大γ相区的元素,会降低A3、A1临界点,可推迟珠光体转变并降低贝氏体转变温度,但同时也推迟并延长铁素体转变,使贝氏体区右移,从而使钢种对控冷工艺条件的敏感性略为减小。高的Mn含量易在双相组织中引起强化相带状分布,从而造成性能的不均匀。
P≤0.020%,固溶强化元素,抑制渗碳体的析出。
S≤0.010%,钢中的杂质元素,越少越好。Al 0.02%~3.00%,对奥氏体形态的影响与Si相似,也是作为非碳化物形成元素,促进C向奥氏体富集并抑制渗碳体的析出。
Al还可形成AlN析出,起到一定的细化晶粒作用。
Cr0.3~1.5%,能够有效提高钢的淬透性和防止高温表面氧化,同时能够提高耐腐蚀性能和提高强度。
Mo0.25~0.60%有效地提高钢的淬透性,并能强化晶界。含量小于0.25%难以起到上述作用,但含量超过0.60%则上述作用效果饱和,且成本较高,应控制在0.2-0.6wt%范围内。
Ni0.5~2.5%:Ni是奥氏体化稳定元素,可以有效降低Ms点,同时可以提高材料塑性和低温韧性,但Ni价格高,其含量应控制在2.5%以下。
Cu0.2~0.50%,通过析出ε-Cu实现析出强化,提高钢的强度。
V0.05~0.50%,Ti0.02~0.20%,Nb0.02~0.20%,对晶粒细化、相变行为、奥氏体中C富集发挥显著作用。固溶状态的Nb延迟热变形过程中静态和动态再结晶和奥氏体向铁素体的相变,从而扩大动态再结晶终止温度和Ac3之间的温度范围,为在未再结晶区轧制提供了便利。Nb与C和N结合形成细小的碳氮化物也可延迟再结晶,阻止铁素体晶粒长大,从而具有强的细晶强化效果和较强的析出强化效果。
Ti、V具有析出强化的作用。
Ca0.0005~0.005%,Mg0.0005~0.005%,Ca、Mg可以净化钢质,改性夹杂物,提高钢的综合性能。
控制热轧卷取温度,使得热轧钢板的组织结构为铁素体+贝氏体的组织,贝氏体组织中分布有细小弥散的碳化物,经冷轧(压下率在30%~70%)后,进行连续退火,连续退火过程控制如下,以不小于20℃/s的速度快速加热,至800~930℃以后立即以不小于40℃/s的速度冷却至贝氏体转变温度,进行贝氏体等温转变,尔后调整温度完成热浸镀锌,冷却至室温。考虑到冷轧轧制能力,选择30%-70%的压下率,快速加热、快速冷却保证钢在奥氏体化的过程中晶粒细小,且奥氏体没有实现完全的均一化,能够保证在随后的贝氏体相变的过程中贝氏体组织的均匀细小。较高的冷却速度,可以确保生成板条贝氏体和粒状贝氏体以及残余奥氏体。贝氏体区等温同时可以使C原子向残余奥氏体中扩散,稳定残余奥氏体,使得钢板具有更好的韧性。
本发明的有益效果为:
本发明提供了一种高强度高扩孔性能的冷轧镀锌钢板及其生产方法,该钢具有优良的塑性、焊接性能、成型性能、扩孔性能、延伸凸缘性能。该生产方法具有极好的经济性、高效性。其抗拉强度≥800MPa,断后伸长率(A50)≥28%,λ≥40,具有良好的韧性。
具体实施方式
具体实施例钢的化学成分见表1,过程处理参数及性能见表2。
表1钢板的化学成分wt%
表2钢板的过程处理参数及性能
Figure BDA0001220527640000042

Claims (2)

1. 一种高强高扩孔性能镀锌钢板,其特征在于,钢板的化学成分质量百分比为:C0.16%~0.44%,Si0.50%~2.5%,Mn1.10%~4.00%,P≤0.020%,S≤0.010%,Al0.02%~3.00%,化学成分还含有Cr0.30%~1.50%、Mo0.25%~0.60%、Ni0.50%~2.50%、Cu0.20%~0.50%、V0.05%~0.50%,Ti0.02%~0.20%,Nb0.02%~0.20%中的至少一种;钢板化学成分中还含有Ca0.0005%~0.005%、Mg0.0005%~0.005%中的一种或两种;余为Fe和一些不可避免的杂质元素;钢板组织为贝氏体+残余奥氏体即B+A,其中贝氏体体积分数为55%~85%,残余奥氏体体积分数为15%~45%,贝氏体的形态为板条状和粒状,残余奥氏体分布于贝氏体之间和贝氏体内部;抗拉强度≥800MPa,断后伸长率A50≥28%,λ≥40,具有良好的韧性。
2.一种如权利要求1所述高强高扩孔性能镀锌钢板的制造方法,其特征在于,钢板经过冶炼—连铸—热轧—酸洗—冷轧后,在连续热镀锌生产线上进行再结晶退火热镀锌,其中热轧终轧温度不小于800℃,卷取温度400℃~600℃,控制热轧钢板的组织结构为铁素体+下贝氏体,贝氏体组织中分布有细小弥散的碳化物,冷轧的压缩比为30%~70%,连续热镀锌生产线不设置保温段,加热段选择快速的感应加热;连续退火过程控制如下:以不小于20℃/s的速度快速加热至800~930℃以后,立即以不小于40℃/s的速度冷却至贝氏体转变温度,完成贝氏体等温转变后调整带钢温度至450~480℃范围内进行热浸镀锌,贝氏体等温转变时间控制在15~150s,锌液成分为含0.18%~0.50%Al,其余为Zn及不可避免杂质的锌液,之后冷却至室温。
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