CN108383508A - Double layer cup technological process - Google Patents
Double layer cup technological process Download PDFInfo
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- CN108383508A CN108383508A CN201810169971.7A CN201810169971A CN108383508A CN 108383508 A CN108383508 A CN 108383508A CN 201810169971 A CN201810169971 A CN 201810169971A CN 108383508 A CN108383508 A CN 108383508A
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- C—CHEMISTRY; METALLURGY
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/14—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
- B28B3/123—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material in moulds or on moulding surfaces moving continuously underneath or between the rollers, e.g. on an endless belt
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- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C1/00—Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
- C03C1/04—Opacifiers, e.g. fluorides or phosphates; Pigments
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- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/14—Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions
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Abstract
The invention discloses a kind of Double layer cup technological processes, specifically include following operating procedure:S1:It is prepared by soil;S2:Practice soil;S3:Idiosome makes;S4:Surface treatment;S5:Plain embryo sintering;S6:Glazing.The present invention by making the entoderm and ectoderm of Double layer cup respectively, then will be sintered to fix after entoderm and ectoderm assembling, and production method is simple, production efficiency is high, by carrying out roller-compaction to standard clod, ensures entoderm and ectodermic stable quality, improve the production technique of Double layer cup.
Description
Technical field
The invention belongs to technical field of ceramic production, and in particular to a kind of Double layer cup technological process.
Background technology
Double layer cup porcelain cup is that " golden clock bilayer Freehandhand-drawing " teacup takes golden clock moulding, exquisite workmanship, type dignity, cup body cup lid
Be bilayer, middle vacuum, it is not only heat-insulated but keep the temperature, it is pleasant with the warmth that hand is comforted.It was studied by Jingdezhen porcelain factory in 1977
The ceramic new product of exploitation, once being sent to Beijing as Jindezhen City " learn from Daqing in industry " achievement reported displaying.
Existing Double layer cup is usually glassware, can not effectively be applied and made pottery as the production technology of raw material using glass
On porcelain.Therefore, it is necessary to be improved to existing Double layer cup technological process, the speed of production and production matter of ceramic double-layer cup are improved
Amount.
Invention content
The purpose of the present invention is to provide a kind of Double layer cup technological processes, to solve mentioned above in the background art ask
Topic.
To achieve the above object, the present invention provides the following technical solutions:A kind of Double layer cup technological process, specifically includes as follows
Operating procedure:
S1:Prepared by soil, following component is very weighed by content:SiO2:68.02%、Al2O3:20.58%、Fe2O3:0.67%、
TiO2:0.39%、CaO:0.18%、MgO:1.54%、K2O:1.84%、Na2O:1.51%、LOSS:5.11%, it is added after the completion of weighing
In blender, while the clear water of addition 20%, it is mixed;
S2:Practice soil, mixed soil is cut into small pieces, is put into the native machine stirring of vacuum white silk and practices soil, the outlet of the native machine of vacuum white silk is straight
Diameter is 3-4cm, and speed of being unearthed 1-3cm/s repeats 3-5 times, finally collects the soil perfected, and is covered, is put by plastic bag sealing
It is stored 6-8 days between moisturizing, 25-35 DEG C of temperature, humidity 25-35%, makes standard soil block later, it is spare;
S3:Idiosome makes, and makes its roll-forming, upper mold rotating speed 330-370 to standard soil block oil pressure ride machine collocation mold
Rev/min, 430-470 revs/min of lower die rotating speed, molding time 20-30 seconds has been molded the mould that will accomplish fluently base again, is placed on drying and turns
Demoulding is dried on platform, 20-40 DEG C of temperature continues 20-30 minutes, respectively obtains the interior green body of Double layer cup and outer green body;
S4:Surface treatment, after interior green body and outer green body are placed 20-28h in its natural state, allows interior green body and outer green body to have foot
Green body is placed on turntable and edge trimming is smoothed out with scraper by enough hardness, moisture content 4-6%, then with sponge packet silk stocking, with clear
Water bedews sponge, and billet surface is wiped and is smoothed out, and is dried in 70-80 DEG C of baking oven;
S5:Plain embryo sintering, the idiosome after drying is prevented from being sintered in biscuiting tunnel oven, and 800-900 DEG C of sintering temperature is burnt
5.5/h of speed is tied, natural cooling is taken out after the completion of sintering;
S6:The biscuit of interior green body and outer green body is distinguished glazing, then interior green body is inserted in outer cup by glazing, then interior base seam
Glaze is beaten with syringe by place, beats glaze 3-5 times, again by glazed body that glaze glues while to be put into glaze kiln enterprising after spontaneously drying 20-40 minutes
Row firing, 1100-1300 DEG C of temperature, 4.5/h of speed are sticked together using glaze after high temperature melt, and taking-up is immediately placed in
660-700 DEG C of heat preservation kiln carries out rapid cooling 4-8h, later natural cooling.
Preferably, step S2 Plays soil block is attached most importance to 230g, diameter 3.5cm, the cylinder of long 5cm.
Preferably, interior green body weight is 180g in step S3, outer green body weight is 320g, the thickness of interior green body and outer green body
It is 2-4mm.
Preferably, glaze content very weighs following component in step S6:Potassium feldspar 8.5%, albite 22.95%, stone
English 24.65%, barium carbonate 5.1%, zirconium silicate 7.65%, cosolvent 6.8%, petalite 1.7%, calcium carbonate 13.6%, talcum 2.55%,
Kieselguhr 1.7%, sticky puddle 0.255%, colour of loess colorant 0.009%, yellow material 0.009%, soil 4.59%, add 50% after mixing
Water persistently grinds 6h.
The technique effect and advantage of the present invention:
The present invention by making the entoderm and ectoderm of Double layer cup respectively, then will be sintered after entoderm and ectoderm assembling solid
Fixed, production method is simple, and production efficiency is high, by carrying out roller-compaction to standard clod, ensures entoderm and ectodermic matter
Amount is stablized, and the production technique of Double layer cup is improved.
Specific implementation mode
Below in conjunction with the embodiment of the present invention, technical scheme in the embodiment of the invention is clearly and completely described,
Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based in the present invention
Embodiment, every other embodiment obtained by those of ordinary skill in the art without making creative efforts, all
Belong to the scope of protection of the invention.
Embodiment 1
A kind of Double layer cup technological process, specifically includes following operating procedure:
S1:Prepared by soil, following component is very weighed by content:SiO2:68.02%、Al2O3:20.58%、Fe2O3:0.67%、
TiO2:0.39%、CaO:0.18%、MgO:1.54%、K2O:1.84%、Na2O:1.51%、LOSS:5.11%, it is added after the completion of weighing
In blender, while the clear water of addition 20%, it is mixed;
S2:Practice soil, mixed soil is cut into small pieces, is put into the native machine stirring of vacuum white silk and practices soil, the outlet of the native machine of vacuum white silk is straight
Diameter is 3cm, and be unearthed speed 1cm/s, is repeated 3 times, finally collects the soil perfected, and is covered by plastic bag sealing, is put between moisturizing
It stores 6 days, 25 DEG C of temperature, humidity 25%, later making standard soil block, substance 230g, diameter 3.5cm, the cylinder of long 5cm,
It is spare;
S3:Idiosome makes, and makes its roll-forming to standard soil block oil pressure ride machine collocation mold, and 330 turns of upper mold rotating speed/
Point, 430 revs/min of lower die rotating speed, molding time 20 seconds has been molded the mould that will accomplish fluently base again, and it is de- to be placed on drying on drying turntable
Mould, 20 DEG C of temperature continue 20 minutes, respectively obtain the interior green body of Double layer cup and outer green body, and interior green body weight is 180g, outer green body
Weight is 320g, and the thickness of interior green body and outer green body is 2mm;
S4:Surface treatment, after interior green body and outer green body are placed 20h in its natural state, allows interior green body and outer green body to have enough
Hardness, green body is placed on turntable and edge trimming smoothed out with scraper by moisture content 4%, then with sponge packet silk stocking, is stained with clear water
Billet surface is wiped and is smoothed out, and dried in 70 DEG C of baking ovens by wet sponge;
S5:Plain embryo sintering, the idiosome after drying is prevented from being sintered in biscuiting tunnel oven, 800 DEG C of sintering temperature, sintering speed
5.5/h is spent, natural cooling is taken out after the completion of sintering;
S6:The biscuit of interior green body and outer green body is distinguished glazing, then interior green body is inserted in outer cup by glazing, then interior base seam
Glaze is beaten with syringe by place, beats glaze 3 times, spontaneously dries and after twenty minutes again burns glazed body that glaze glues while being put on glaze kiln
At 1100 DEG C of temperature, 4.5/h of speed is sticked together using glaze after high temperature melt, and taking-up is immediately placed in 660 DEG C of heat preservation
Kiln carries out rapid cooling 4h, and natural cooling, glaze content very weigh following component later:Potassium feldspar 8.5%, albite
22.95%, quartz 24.65%, barium carbonate 5.1%, zirconium silicate 7.65%, cosolvent 6.8%, petalite 1.7%, calcium carbonate 13.6%, cunning
Stone 2.55%, kieselguhr 1.7%, sticky puddle 0.255%, colour of loess colorant 0.009%, yellow material 0.009%, soil 4.59%, mixing
Afterwards plus 50% water, 6h is persistently ground.
Embodiment 2
A kind of Double layer cup technological process, specifically includes following operating procedure:
S1:Prepared by soil, following component is very weighed by content:SiO2:68.02%、Al2O3:20.58%、Fe2O3:0.67%、
TiO2:0.39%、CaO:0.18%、MgO:1.54%、K2O:1.84%、Na2O:1.51%、LOSS:5.11%, it is added after the completion of weighing
In blender, while the clear water of addition 20%, it is mixed;
S2:Practice soil, mixed soil is cut into small pieces, is put into the native machine stirring of vacuum white silk and practices soil, the outlet of the native machine of vacuum white silk is straight
Diameter is 3.5cm, and speed of being unearthed 2cm/s is repeated 4 times, finally collects the soil perfected, and is covered by plastic bag sealing, puts moisturizing
Between store 7 days, 30 DEG C of temperature, humidity 30%, later make standard soil block, substance 230g, diameter 3.5cm, the cylinder of long 5cm
Body, it is spare;
S3:Idiosome makes, and makes its roll-forming to standard soil block oil pressure ride machine collocation mold, and 350 turns of upper mold rotating speed/
Point, 450 revs/min of lower die rotating speed, molding time 25 seconds has been molded the mould that will accomplish fluently base again, and it is de- to be placed on drying on drying turntable
Mould, 30 DEG C of temperature continue 25 minutes, respectively obtain the interior green body of Double layer cup and outer green body, and interior green body weight is 180g, outer green body
Weight is 320g, and the thickness of interior green body and outer green body is 3mm;
S4:Surface treatment, after interior green body and outer green body are placed for 24 hours in its natural state, allows interior green body and outer green body to have enough
Hardness, green body is placed on turntable and edge trimming smoothed out with scraper by moisture content 5%, then with sponge packet silk stocking, is stained with clear water
Billet surface is wiped and is smoothed out, and dried in 75 DEG C of baking ovens by wet sponge;
S5:Plain embryo sintering, the idiosome after drying is prevented from being sintered in biscuiting tunnel oven, 850 DEG C of sintering temperature, sintering speed
5.5/h is spent, natural cooling is taken out after the completion of sintering;
S6:The biscuit of interior green body and outer green body is distinguished glazing, then interior green body is inserted in outer cup by glazing, then interior base seam
Glaze is beaten with syringe by place, beats glaze 4 times, again burns glazed body that glaze glues while being put on glaze kiln after spontaneously drying 30 minutes
At 1200 DEG C of temperature, 4.5/h of speed is sticked together using glaze after high temperature melt, and taking-up is immediately placed in 680 DEG C of heat preservation
Kiln carries out rapid cooling 6h, and natural cooling, glaze content very weigh following component later:Potassium feldspar 8.5%, albite
22.95%, quartz 24.65%, barium carbonate 5.1%, zirconium silicate 7.65%, cosolvent 6.8%, petalite 1.7%, calcium carbonate 13.6%, cunning
Stone 2.55%, kieselguhr 1.7%, sticky puddle 0.255%, colour of loess colorant 0.009%, yellow material 0.009%, soil 4.59%, mixing
Afterwards plus 50% water, 6h is persistently ground.
Embodiment 3
A kind of Double layer cup technological process, specifically includes following operating procedure:
S1:Prepared by soil, following component is very weighed by content:SiO2:68.02%、Al2O3:20.58%、Fe2O3:0.67%、
TiO2:0.39%、CaO:0.18%、MgO:1.54%、K2O:1.84%、Na2O:1.51%、LOSS:5.11%, it is added after the completion of weighing
In blender, while the clear water of addition 20%, it is mixed;
S2:Practice soil, mixed soil is cut into small pieces, is put into the native machine stirring of vacuum white silk and practices soil, the outlet of the native machine of vacuum white silk is straight
Diameter is 4cm, and be unearthed speed 3cm/s, is repeated 5 times, finally collects the soil perfected, and is covered by plastic bag sealing, is put between moisturizing
It stores 8 days, 35 DEG C of temperature, humidity 35%, later making standard soil block, substance 230g, diameter 3.5cm, the cylinder of long 5cm,
It is spare;
S3:Idiosome makes, and makes its roll-forming to standard soil block oil pressure ride machine collocation mold, and 370 turns of upper mold rotating speed/
Point, 470 revs/min of lower die rotating speed, molding time 30 seconds has been molded the mould that will accomplish fluently base again, and it is de- to be placed on drying on drying turntable
Mould, 40 DEG C of temperature continue 30 minutes, respectively obtain the interior green body of Double layer cup and outer green body, and interior green body weight is 180g, outer green body
Weight is 320g, and the thickness of interior green body and outer green body is 4mm;
S4:Surface treatment, after interior green body and outer green body are placed 28h in its natural state, allows interior green body and outer green body to have enough
Hardness, green body is placed on turntable and edge trimming smoothed out with scraper by moisture content 6%, then with sponge packet silk stocking, is stained with clear water
Billet surface is wiped and is smoothed out, and dried in 80 DEG C of baking ovens by wet sponge;
S5:Plain embryo sintering, the idiosome after drying is prevented from being sintered in biscuiting tunnel oven, 900 DEG C of sintering temperature, sintering speed
5.5/h is spent, natural cooling is taken out after the completion of sintering;
S6:The biscuit of interior green body and outer green body is distinguished glazing, then interior green body is inserted in outer cup by glazing, then interior base seam
Glaze is beaten with syringe by place, beats glaze 5 times, spontaneously dries and after forty minutes again burns glazed body that glaze glues while being put on glaze kiln
At 1300 DEG C of temperature, 4.5/h of speed is sticked together using glaze after high temperature melt, and taking-up is immediately placed in 700 DEG C of heat preservation
Kiln carries out rapid cooling 8h, and natural cooling, glaze content very weigh following component later:Potassium feldspar 8.5%, albite
22.95%, quartz 24.65%, barium carbonate 5.1%, zirconium silicate 7.65%, cosolvent 6.8%, petalite 1.7%, calcium carbonate 13.6%, cunning
Stone 2.55%, kieselguhr 1.7%, sticky puddle 0.255%, colour of loess colorant 0.009%, yellow material 0.009%, soil 4.59%, mixing
Afterwards plus 50% water, 6h is persistently ground.
The present invention by making the entoderm and ectoderm of Double layer cup respectively, then will be sintered after entoderm and ectoderm assembling
Fixed, production method is simple, and production efficiency is high, by carrying out roller-compaction to standard clod, ensures entoderm and ectodermic
Stable quality improves the production technique of Double layer cup.
Finally it should be noted that:The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
With technical scheme described in the above embodiments is modified or equivalent replacement of some of the technical features,
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in the present invention's
Within protection domain.
Claims (4)
1. a kind of Double layer cup technological process, it is characterised in that:Specifically include following operating procedure:
S1:Prepared by soil, following component is very weighed by content:SiO2:68.02%、Al2O3:20.58%、Fe2O3:0.67%、
TiO2:0.39%、CaO:0.18%、MgO:1.54%、K2O:1.84%、Na2O:1.51%、LOSS:5.11%, it is added after the completion of weighing
In blender, while the clear water of addition 20%, it is mixed;
S2:Practice soil, mixed soil is cut into small pieces, is put into the native machine stirring of vacuum white silk and practices soil, the outlet of the native machine of vacuum white silk is straight
Diameter is 3-4cm, and speed of being unearthed 1-3cm/s repeats 3-5 times, finally collects the soil perfected, and is covered, is put by plastic bag sealing
It is stored 6-8 days between moisturizing, 25-35 DEG C of temperature, humidity 25-35%, makes standard soil block later, it is spare;
S3:Idiosome makes, and makes its roll-forming, upper mold rotating speed 330-370 to standard soil block oil pressure ride machine collocation mold
Rev/min, 430-470 revs/min of lower die rotating speed, molding time 20-30 seconds has been molded the mould that will accomplish fluently base again, is placed on drying and turns
Demoulding is dried on platform, 20-40 DEG C of temperature continues 20-30 minutes, respectively obtains the interior green body of Double layer cup and outer green body;
S4:Surface treatment, after interior green body and outer green body are placed 20-28h in its natural state, allows interior green body and outer green body to have foot
Green body is placed on turntable and edge trimming is smoothed out with scraper by enough hardness, moisture content 4-6%, then with sponge packet silk stocking, with clear
Water bedews sponge, and billet surface is wiped and is smoothed out, and is dried in 70-80 DEG C of baking oven;
S5:Plain embryo sintering, the idiosome after drying is prevented from being sintered in biscuiting tunnel oven, and 800-900 DEG C of sintering temperature is burnt
5.5/h of speed is tied, natural cooling is taken out after the completion of sintering;
S6:The biscuit of interior green body and outer green body is distinguished glazing, then interior green body is inserted in outer cup by glazing, then interior base seam
Glaze is beaten with syringe by place, beats glaze 3-5 times, again by glazed body that glaze glues while to be put into glaze kiln enterprising after spontaneously drying 20-40 minutes
Row firing, 1100-1300 DEG C of temperature, 4.5/h of speed are sticked together using glaze after high temperature melt, and taking-up is immediately placed in
660-700 DEG C of heat preservation kiln carries out rapid cooling 4-8h, later natural cooling.
2. a kind of Double layer cup technological process according to claim 1, it is characterised in that:Step S2 Plays soil blocks are attached most importance to
230g, diameter 3.5cm, the cylinder of long 5cm.
3. a kind of Double layer cup technological process according to claim 1, it is characterised in that:Interior green body weight is in step S3
180g, outer green body weight are 320g, and the thickness of interior green body and outer green body is 2-4mm.
4. a kind of Double layer cup technological process according to claim 1, it is characterised in that:Glaze content is very in step S6
Weigh following component:Potassium feldspar 8.5%, albite 22.95%, quartz 24.65%, barium carbonate 5.1%, zirconium silicate 7.65%, cosolvent
6.8%, petalite 1.7%, calcium carbonate 13.6%, talcum 2.55%, kieselguhr 1.7%, sticky puddle 0.255%, colour of loess colorant
0.009%, yellow material 0.009%, soil 4.59% add 50% water, persistently grind 6h after mixing.
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CN116986924A (en) * | 2023-08-10 | 2023-11-03 | 福建省德化县华茂陶瓷有限公司 | Gold red gradient magma texture glaze ceramic and preparation method thereof |
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