CN108374247B - Modularization template machine - Google Patents
Modularization template machine Download PDFInfo
- Publication number
- CN108374247B CN108374247B CN201810091273.XA CN201810091273A CN108374247B CN 108374247 B CN108374247 B CN 108374247B CN 201810091273 A CN201810091273 A CN 201810091273A CN 108374247 B CN108374247 B CN 108374247B
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- module
- rack
- upper section
- lower section
- shaft
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Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B75/00—Frames, stands, tables, or other furniture adapted to carry sewing machines
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B27/00—Work-feeding means
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B57/00—Loop takers, e.g. loopers
- D05B57/30—Driving-gear for loop takers
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B65/00—Devices for severing the needle or lower thread
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
- D05B69/10—Electrical or electromagnetic drives
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Mechanical Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention provides a modular template machine, which comprises a rack module, a platen module, a feeding module for driving a template to move, an upper section module and a lower section module, wherein the upper section module is provided with a rotatable main shaft and a material pricking component driven by the main shaft, the lower section module is provided with a rotatable lower shaft and a rotating shuttle component driven by the lower shaft, the rack module, the platen module, the feeding module, the upper section module and the lower section module are independent sub-assemblies, and the platen module, the feeding module, the upper section module and the lower section module are all fixed on the rack module. In the application, all the functional modules forming the modular template machine are independent sub-assemblies, so that all the functional modules are assembled independently and then the whole machine is assembled, and the assembly efficiency is greatly improved; particularly, aiming at different sewing ranges, only the frame module, the bedplate module and the feeding module with different sizes and specifications need to be configured, and the upper section module and the lower section module do not need to be changed, so that the application range of the modular template machine is wide.
Description
Technical Field
The invention relates to a sewing machine, in particular to a modular template machine.
Background
Dress template machine is when the sewing, with the cloth centre gripping in the template, has offered in advance on the template according to the various grooves of clothing size extension, is walked the line along the fluting by feeding mechanism drive template, realizes the sewing, so dress template machine can be with complicated sewing process simplification, standardization, and then can promote sewing efficiency, reduce the quality defective rate, improve sewing stability and reduce the degree of dependence to operative employee's technique.
At present, a clothing template mainly comprises a frame, a platen, a template driving mechanism, a machine body and a base, for example: the patent application specification of the Chinese invention with the application number of 201610185128.9 discloses a clothing template sewing machine. However, the above clothing template sewing machine has the following disadvantages: 1. the part manufacturing production difficulty is big, inefficiency: in order to meet the requirement of the market on the sewing range, the shell, the main shaft and the lower shaft of the traditional clothing template sewing machine are extremely long, so that the parts are complex in structure and high in manufacturing difficulty, great inconvenience is brought to casting and production processing, a large-scale processing center is required to be used, and the production efficiency is low; 2. the application range is small: in a traditional clothing template sewing machine, the length of a shell determines the moving range of a template driving mechanism in the front-back direction, namely the sewing range in the front-back direction, so that the shell with one specification size corresponds to one sewing range, if the sewing range in the front-back direction needs to be changed, parts such as the shell, a main shaft, a lower shaft and the like need to be redesigned, and the fact that the mould needs to be opened again to manufacture parts such as a new shell, a new main shaft, a new lower shaft and the like is also meant; 3. the assembly efficiency is low: because the needle is heavy and long, when the needle is assembled, the assembly can be completed only by complex operation, and the assembly efficiency is low.
Disclosure of Invention
In view of the above-mentioned shortcomings of the prior art, the present invention is directed to a modular form work machine with high assembly efficiency and wide application range.
In order to achieve the purpose, the invention provides a modular template machine, which comprises a rack module, a platen module, a feeding module for driving a template to move, an upper section module and a lower section module, wherein the upper section module is provided with a rotatable main shaft and a material pricking component driven by the main shaft, the lower section module is provided with a rotatable lower shaft and a rotating shuttle component driven by the lower shaft, the rack module, the platen module, the feeding module, the upper section module and the lower section module are all independent sub-assemblies, and the platen module, the feeding module, the upper section module and the lower section module are all fixed on the rack module.
Further, the rack module comprises a rack main body, a rack upright post with the lower end fixed on the rack main body, and a rack main beam with one end fixed with the upper end of the rack upright post, the upper section module is fixed at the other end of the rack main beam, and the bedplate module, the feeding module and the lower section module are all fixed on the rack main body.
Preferably, the rack main body is composed of a plurality of support beams, and the support beams, the rack upright posts and the rack main beams are all aluminum alloy sections.
Preferably, the lower end of the frame main body is provided with supporting legs and moving wheels.
Furthermore, a feeding clamping plate extending along the X direction is arranged in the feeding module, the main shaft extends along the X direction, the main beam and the lower shaft of the rack both extend along the Y direction, and the X direction is perpendicular to the Y direction.
Furthermore, the upper section module also comprises an upper section casing and an upper section supporting plate fixed with the upper section casing, the upper section supporting plate is fixed on the rack module, and the main shaft and the thorn material assembly are both arranged in the upper section casing.
Preferably, the upper section module further comprises a main motor installed on the upper section casing, and an output shaft of the main motor is connected with the main shaft and drives the main shaft to rotate.
Furthermore, the lower section module also comprises a lower section casing and a lower section supporting plate fixed with the lower section casing, the lower section supporting plate is fixed on the frame module, and the lower shaft and the rotating shuttle component are both arranged in the lower section casing.
Preferably, the lower section module further comprises a rotating shuttle driving motor installed on the lower section casing, and an output shaft of the rotating shuttle driving motor is connected with the lower shaft to drive the lower shaft to rotate.
Preferably, the lower section module further comprises a thread trimming motor and a thread trimming assembly, the thread trimming motor and the thread trimming assembly are mounted on the lower section casing, and an output shaft of the thread trimming motor is connected with the thread trimming assembly and drives the thread trimming assembly to perform thread trimming.
As described above, the modular template machine according to the present invention has the following advantages:
in the application, all the functional modules forming the modular template machine are independent sub-assemblies, so that all the functional modules are assembled independently and then the whole machine is assembled, and the assembly efficiency is greatly improved; particularly, aiming at different sewing ranges, only the frame module, the bedplate module and the feeding module with different sizes and specifications need to be configured, and the upper section module and the lower section module do not need to be changed, so that the application range of the modular template machine is wide.
Drawings
Fig. 1 is a schematic structural diagram of a modular template machine according to the present application.
Fig. 2 is a right side view of fig. 1.
Fig. 3 is a schematic structural diagram of the rack module in fig. 1.
Fig. 4 is a schematic structural diagram of an upper module in fig. 1.
Fig. 5 is a schematic structural diagram of a lower module in fig. 1.
Description of the element reference numerals
1 rack module
11 frame body
111 support beam
12 frame column
13 frame main beam
14 support foot
15 moving wheel
16 upper module mounting position
17 bedplate module mounting position
18 feeding module mounting position
19 lower module mounting position
2 bedplate module
21 bedplate
3 feeding module
4 upper section module
41 thorn material subassembly
42 upper section casing
43 upper supporting plate
44 main motor
45 hand wheel
46 presser foot assembly
47 take-up assembly
48 wire passing assembly
49 wire rack assembly
410 operation screen assembly
411 air cylinder
5 lower section module
51 rotating shuttle assembly
52 lower casing
53 lower section supporting plate
54 rotating shuttle driving motor
55 thread trimming assembly
56 cover
57 needle plate
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.
It should be understood that the structures, proportions, and dimensions shown in the drawings and described herein are for illustrative purposes only and are not intended to limit the scope of the present invention, which is defined by the claims, but rather by the claims. In addition, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for convenience of description only and are not intended to limit the scope of the present invention, and changes or modifications of the relative relationship thereof may be made without substantial technical changes and modifications.
In the following embodiments, the X direction is defined as the left-right direction and the Y direction is defined as the front-rear direction, or, in the view shown in fig. 2, the left side of the paper surface is the rear direction, the right side of the paper surface is the front direction, the front surface of the paper surface is the right direction, and the back surface of the paper surface is the left direction.
As shown in fig. 1 and 2, the present application provides a modular template machine, which includes a frame module 1, a platen module 2, a feeding module 3 for driving a template to move, an upper section module 4 and a lower section module 5, wherein the upper section module 4 has a rotatable main shaft and a material punching assembly 41 driven by the main shaft, the lower section module 5 has a rotatable lower shaft and a rotating shuttle assembly 51 driven by the lower shaft, the frame module 1, the platen module 2, the feeding module 3, the upper section module 4 and the lower section module 5 are independent sub-assemblies, and the platen module 2, the feeding module 3, the upper section module 4 and the lower section module 5 are all fixed to the frame module 1. In this application, each functional module (namely frame module 1, platen module 2, pay-off module 3, upper segment module 4 and lower segment module 5) that constitutes modularization template machine all is independent sub-assembly body, so each functional module carries out the equipment of complete machine after independently assembling respectively, and then can reduce the assembly degree of difficulty, improves assembly efficiency greatly. Particularly, for different sewing ranges, only the frame module 1, the bedplate module 2 and the feeding module 3 with different sizes and specifications need to be configured, and the upper section module 4 and the lower section module 5 do not need to be changed, so that the application range of the modular template machine is wide. Specifically, the feeding module 3 drives the template and the cloth clamped in the template to run along the grooves on the template, so as to realize sewing of the cloth; when the moving range of the feeding module 3 for driving the template and the cloth clamped in the template in the X direction needs to be changed, namely the left and right sewing range of the modular template machine needs to be changed, only the length of the rack module 1 in the left and right direction, the length of the bedplate module 2 in the left and right direction and the length of a guide rail in the feeding module 3 in the left and right direction need to be modified, and the upper section module 4 and the lower section module 5 do not need to be changed; when the moving range of the feeding module 3 for driving the template and the cloth clamped in the template in the Y direction needs to be changed, namely the front and back sewing range of the modular template machine needs to be changed, the length of the frame module 1 in the front and back direction and the length of the bedplate module 2 in the front and back direction only need to be modified, and the feeding module 3, the upper module 4 and the lower module 5 do not need to be changed. Therefore, aiming at different sewing ranges, the upper section module 4 and the lower section module 5 in the application can be suitable for use, redesign, mold opening and manufacture of new parts are not needed, and the application range of the modular template machine is further wide.
Further, in the above modular template machine, the feeding module 3 is configured in the prior art and has a feeding clamping plate extending along the X direction and the left and right directions, and the feeding clamping plate is used for driving the template to move along the X direction and the Y direction, for example, refer to the template driving mechanism disclosed in the chinese patent application specification with application number 201610185128.9, so that the description thereof is omitted here. The pallet module 2 is formed by a plurality of pallets 21, and preferred embodiments of the rack module 1, the upper section module 4 and the lower section module 5 are described below.
The preferred embodiment of the rack module 1 is: the rack module 1 is used for fixing, supporting and connecting the bedplate module 2, the feeding module 3, the upper section module 4 and the lower section module 5. As shown in fig. 3, the rack module 1 includes a rack main body 11 composed of a plurality of support beams 111, a rack upright 12 extending up and down, and a rack main beam 13 extending back and forth along the Y direction, the rack upright 12 is disposed at a middle position of a front edge of the rack main body 11, a lower end of the rack upright is fixed to the rack main body 11, a front end of the rack main beam 13 is fixed to an upper end of the rack upright 12, the upper section module 4 is fixed to a rear end of the rack main beam 13, and the platen module 2, the feeding module 3, and the lower section module 5 are all fixed to the rack main body 11. Therefore, the rack module 1 is provided with an upper module mounting position 16 at the rear end of the rack main beam 13, the rack module 1 is provided with a platen module mounting position 17 and a feeding module mounting position 18 at the upper end of the rack main body 11, and a lower module mounting position 19 is provided in the rack module 1, wherein the upper module mounting position 16 is located above the platen module mounting position 17 and the feeding module mounting position 18, the lower module mounting position 19 is located below the platen module mounting position 17 and the feeding module mounting position 18, and the upper module mounting position 16 and the lower module mounting position 19 are arranged up and down relatively. Preferably, the plurality of support beams 111, the frame upright 12, and the frame main beam 13 constituting the frame main body 11 are aluminum alloy sections for easy procurement and assembly. Supporting legs 14 and moving wheels 15 are installed at the lower end of the rack main body 11, the supporting legs 14 are used for providing supporting stability after the installation position of the modular template machine is determined, and the moving wheels 15 are convenient for the complete machine movement of the modular template machine.
The preferred embodiment of the upper section module 4 is: the upper section module 4 has the functions of material needling, thread picking, presser foot and the like. As shown in fig. 4, the upper section module 4 includes an upper section housing 42, an upper section support plate 43 fixed to the upper section housing 42, a main shaft extending left and right in the X direction and rotatably installed in the upper section housing 42, a main motor 44 and a hand wheel 45 installed outside the upper section housing 42, a stab component 41 and a presser foot component 46 installed in the upper section housing 42, a thread take-up component 47 and a thread passing component 48 installed on the rear end surface of the upper section housing 42, a thread frame component 49 installed on the upper end surface of the upper section housing 42, an operation screen component 410 fixed to the upper end surface of the upper section support plate 43, and an air cylinder 411 installed in the upper section housing 42. Wherein, the upper section supporting plate 43 is fixed with the rear end of the frame main beam 13 in the frame template, so as to integrally fix the upper section module 4 on the frame module 1; the output shaft of the main motor 44 is connected with the main shaft to drive the main shaft to rotate; the main shaft is connected with a needle rod in the needle bar component 41, and drives the needle rod and a machine needle arranged at the lower end of the needle rod to move up and down, so that the needle bar function is realized; the air cylinder 411 is connected with a presser bar in the presser bar assembly 46 to drive the presser bar and a presser bar arranged at the lower end of the presser bar to move up and down; the thread frame assembly 49 is used for placing a thread cylinder, a thread on the thread cylinder passes through the thread passing assembly 48 and the thread taking-up assembly 47 and then is threaded into a machine needle, and the thread taking-up assembly 47 is used for tensioning the thread; the operation screen in the operation screen assembly 410 is used for displaying the operation state of the modular template machine and setting various sewing modes of the modular template machine; the hand wheel 45 is connected with the main shaft, and when the modular template machine is in a shutdown state, the hand wheel 45 is rotated to drive the main shaft to rotate, so that the height of the needle rod is changed, and an operator can conveniently complete the operation of manually adjusting the height of the needle rod for rotating a shuttle and the like.
The preferred embodiment of the lower section module 5 is: the lower section module 5 has the functions of hooking, cutting and the like. As shown in fig. 5, the lower module 5 includes a lower housing 52, a lower support plate 53 fixed to the lower housing 52, a lower shaft extending back and forth in the Y direction and rotatably mounted in the lower housing 52, a needle plate 57, and a rotary shuttle driving motor 54, a thread cutting motor, a rotary shuttle assembly 51, and a thread cutting assembly 55 mounted on the lower housing 52, and a through groove for accommodating the needle plate 57 is formed in the platen 21 of the platen module 2. Wherein, the frame main body 11 in the frame template of the lower supporting plate 53 is fixed, so that the lower module 5 is integrally fixed on the frame module 1; an output shaft of the rotating shuttle driving motor 54 is connected with the lower shaft to drive the lower shaft to rotate; the lower shaft drives the rotating shuttle component 51 to rotate, so that the thread hooking function is realized; the main motor 44 in the upper module 4, the rotating shuttle driving motor 54 in the lower module 5 and the thread cutting motor are connected with the electric control module of the modular template machine, and the material pricking function of the upper module 4 is matched with the thread hooking function of the lower module 5 through an electric control program in the electric control module to form stitches on the cloth; the output shaft of the thread trimming motor is connected with the thread trimming assembly 55, and after sewing is finished, the electric control module controls the thread trimming motor to rotate so as to drive the thread trimming assembly 55 to execute thread trimming. In addition, a cover 56 is fixedly connected to the right end of the lower housing 52.
In the modular template machine, the upper section module 4 and the lower section module 5 are independent sub-assemblies, and compared with the prior art, the upper section shell 42 in the upper section module 4 and the lower section shell 52 in the lower section module 5 are shorter, so that the lengths of the main shaft and the lower shaft matched with the upper section shell and the lower section shell are greatly shortened, namely the main shaft and the lower shaft are not slender shafts any more. In addition, the rack module 1, the bedplate module 2, the feeding module 3, the upper section module 4 and the lower section module 5 are independently assembled into sub-assemblies during production and then are assembled into a whole machine, and the quality of parts is reduced after the sizes of the upper section shell 42, the main shaft, the lower section shell 52 and the lower shaft are reduced, so that the components can be assembled without using a special clamp during assembly, the upper section module 4 and the lower section module 5 can be conveniently assembled, and the integral assembly efficiency is improved; meanwhile, the hand wheel 45 in the upper module 4 can rotate conveniently, the height adjustment of the needle rod can be directly completed only by manual rotation, the height adjustment of the needle rod can be completed without setting a special adjusting mechanism, and the overall complexity of the modular template machine is effectively reduced.
In conclusion, the present invention effectively overcomes various disadvantages of the prior art and has high industrial utilization value.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (8)
1. A modular template machine characterized by: the device comprises a rack module (1), a bedplate module (2), a feeding module (3) used for driving a template to move, an upper section module (4) and a lower section module (5), wherein the upper section module (4) is provided with a rotatable main shaft and a material pricking component (41) driven by the main shaft, the lower section module (5) is provided with a rotatable lower shaft and a rotating shuttle component (51) driven by the lower shaft, the rack module (1), the bedplate module (2), the feeding module (3), the upper section module (4) and the lower section module (5) are independent sub-assemblies, the rack module (1) comprises a rack main body (11), a rack upright post (12) with the lower end fixed on the rack main body (11) and a main beam rack (13) with one end fixed with the upper end of the rack upright post (12), and the upper section module (4) is fixed at the other end of the rack main beam (13), the bedplate module (2), the feeding module (3) and the lower section module (5) are all fixed on a rack main body (11), the rack main body (11) is composed of a plurality of supporting beams (111), and the supporting beams (111), the rack upright posts (12) and the rack main beam (13) are all aluminum alloy sections; the rack module (1), the bedplate module (2), the feeding module (3), the upper section module (4) and the lower section module (5) are respectively and independently assembled and then the whole machine is assembled; aiming at different sewing ranges, only the rack module (1), the bedplate module (2) and the feeding module (3) with different sizes and specifications need to be configured, and the upper section module (4) and the lower section module (5) do not need to be changed.
2. The modular template machine of claim 1, wherein: the lower end of the frame main body (11) is provided with supporting legs (14) and a moving wheel (15).
3. The modular template machine of claim 1, wherein: the feeding module (3) is internally provided with a feeding clamping plate extending along the X direction, the main shaft extends along the X direction, the rack main beam (13) and the lower shaft both extend along the Y direction, and the X direction is vertical to the Y direction.
4. The modular template machine of claim 1, wherein: the upper section module (4) further comprises an upper section casing (42) and an upper section supporting plate (43) fixed with the upper section casing (42), the upper section supporting plate (43) is fixed on the rack module (1), and the main shaft and the material pricking component (41) are both installed in the upper section casing (42).
5. The modular template machine of claim 4, wherein: the upper section module (4) further comprises a main motor (44) arranged on the upper section casing (42), and an output shaft of the main motor (44) is connected with the main shaft and drives the main shaft to rotate.
6. The modular template machine of claim 1, wherein: the lower section module (5) further comprises a lower section machine shell (52) and a lower section supporting plate (53) fixed with the lower section machine shell (52), the lower section supporting plate (53) is fixed on the rack module (1), and the lower shaft and the rotating shuttle component (51) are installed in the lower section machine shell (52).
7. The modular template machine of claim 6, wherein: the lower section module (5) further comprises a rotating shuttle driving motor (54) arranged on the lower section shell (52), and an output shaft of the rotating shuttle driving motor (54) is connected with the lower shaft and drives the lower shaft to rotate.
8. The modular template machine of claim 6, wherein: the lower section module (5) further comprises a trimming motor and a trimming assembly (55), wherein the trimming motor and the trimming assembly (55) are installed on the lower section shell (52), and an output shaft of the trimming motor is connected with the trimming assembly (55) and drives the trimming assembly (55) to execute trimming actions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810091273.XA CN108374247B (en) | 2018-01-30 | 2018-01-30 | Modularization template machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810091273.XA CN108374247B (en) | 2018-01-30 | 2018-01-30 | Modularization template machine |
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| CN108374247A CN108374247A (en) | 2018-08-07 |
| CN108374247B true CN108374247B (en) | 2020-09-25 |
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| CN201810091273.XA Active CN108374247B (en) | 2018-01-30 | 2018-01-30 | Modularization template machine |
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| CN (1) | CN108374247B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109518372A (en) * | 2019-01-30 | 2019-03-26 | 拓卡奔马机电科技有限公司 | Sewing machine |
| CN109629139A (en) * | 2019-01-30 | 2019-04-16 | 拓卡奔马机电科技有限公司 | The lower head system of sewing machine |
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Also Published As
| Publication number | Publication date |
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| CN108374247A (en) | 2018-08-07 |
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