CN105887344A - Intelligent template sewing machine - Google Patents
Intelligent template sewing machine Download PDFInfo
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- CN105887344A CN105887344A CN201610219558.8A CN201610219558A CN105887344A CN 105887344 A CN105887344 A CN 105887344A CN 201610219558 A CN201610219558 A CN 201610219558A CN 105887344 A CN105887344 A CN 105887344A
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- sewing machine
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B19/00—Programme-controlled sewing machines
- D05B19/02—Sewing machines having electronic memory or microprocessor control unit
- D05B19/12—Sewing machines having electronic memory or microprocessor control unit characterised by control of operation of machine
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- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention relates to an intelligent template sewing machine. Machine heads of the sewing machine only retain front half sections of the machine heads; in addition, the machine heads and rotating shuttles are driven by independent motors; meanwhile, X-axis tracks are separately arranged above and below a worktable; the machine heads and the rotating shuttles are arranged on the X-axis tracks through X-axis driving mechanisms; a template driving mechanism is only responsible for motion of Y-axis direction. According to the intelligent template sewing machine disclosed by the invention, the front half sections of the machine heads of the sewing machine is only retained, and the machine heads are suspended above the worktable and synchronously move with the corresponding rotating shuttles in the X-axis direction, so that the area of the worktable in the X-axis direction is released; meanwhile, the area of the template is also released, and the area of the worktable can be sufficiently utilized; besides, both the machine heads and the rotating shuttles are in movable structures, so that vertical one-to-one pairing or free pairing of multiple machine heads and multiple rotating shuttles can be realized; multiple heads by one machine and multiple functions by one machine can be realized, thereby greatly improving the utilization rate of the worktable, and improving the cost performance of products.
Description
Technical field
The present invention relates to a kind of sewing machine, specifically a kind of intelligent template sewing machine.
Background technology
Intelligent template is a kind of new sewing technology, first in PVC template by garment dimension need output various groove, drive PVC template along fluting cabling by X, Y-axis, making to sew more accurately quickly, clothes mould plate technique is the method comparing now main flow, and this technology makes complicated procedures of forming originally become simple, accurate, not only improve efficiency, also reduce defect rate, this guarantees stablizing of quality and production time, decrease the degree of dependence to professional.The use of clothes mould plate technique has following several big advantage: 1, improve sewing efficiency；2, sewing difficulty is reduced；3, sewing quality is improved；4, it is prone to balance operation, makes streamline more smooth；5, save manually, cost-effective；6, the purchase of extraordinary machine is reduced.
Intelligent template sewing machine generally comprises workbench at present, head, XY axle drive mechanism and controller, PVC template is fixed in XY axle drive mechanism, XY axle drive mechanism moves according to the track set under the control of the controller, and while PVC template moves, head is automatically performed sewing work under coordinating with the rotating shuttle bottom workbench；Current template sewing machine is integrally fixed under workbench due to head, head and rotating shuttle work under same driven by motor, head and rotating shuttle realize synchronous working by the transmission mechanism such as connecting rod, main shaft, owing to the position of head and rotating shuttle is integrally fixed at, template area typically only has the half that available counter top is long-pending, the so area of sewing to be very restricted, and the volume of the template machine of large scale sewing is the biggest, take up room, reduce the cost performance of product.
Summary of the invention
It is an object of the invention to provide a kind of intelligent template sewing machine, head of sewing machine only retains anterior half section of head, and head and rotating shuttle are driven by independent motor, it is provided with X-axis track above and below workbench simultaneously, head and rotating shuttle are arranged on X-axis track by X-axis drive mechanism, and template-driven mechanism is only responsible for the motion of Y direction；Due to the fact that half section, the front portion only retaining head of sewing machine, head is suspended in above workbench, and is synchronized with the movement in X-direction with rotating shuttle so that the area of workbench X-direction is released, the area of template is also released simultaneously, can make full use of the area of workbench；Additionally head and rotating shuttle are removable frame, can realize multi-machine heads and many rotating shuttles match the most one by one or freely match, can realize a machine bull and the function of a tractor serves several purposes, thus be greatly promoted workbench utilization rate, and improve the cost performance of product.
Use techniques below for achieving the above object:
A kind of intelligent template sewing machine, including workbench, head, rotating shuttle and controller, it is characterized in that: on described workbench, be provided with fixing templates, Y-axis driving means bottom fixing templates and workbench is connected, X-axis track and lower X-axis track on being additionally provided with above and below workbench, described head and rotating shuttle are separately fixed in upper X-axis driving means and lower X-axis driving means by whirligig, upper X-axis driving means and lower X-axis driving means are separately positioned on X-axis track and lower X-axis track, described head and rotating shuttle are by the independent driving driving motor, described Y-axis driving means, X-axis driving means, the driving motor of whirligig and head and rotating shuttle is all electrically connected with the controller.
Described head only retains head first half section, casts out casing and internal spindle, the connecting rod of second half section.
Being provided with independent head more than two and rotating shuttle on described upper X-axis track and lower X-axis track, often group head and rotating shuttle are driven by independent driving motor, and head and rotating shuttle realize freely matching under X-axis driving means drives.
Described X-axis track includes guide rail and screw rod, described upper X-axis driving means and lower X-axis driving means all include fixing seat, X-axis drives motor, slide block and swivel nut, X-axis drives motor and slide block to be fixed on fixing seat, swivel nut is articulated on fixing seat and coordinates screw rod to coordinate, and X-axis drives motor to drive swivel nut to rotate.
It is additionally provided with elevating mechanism in described upper X-axis driving means, described elevating mechanism includes riser guide, lifting slider and connecting plate, described riser guide is fixed on the fixing seat of X-axis driving means, lifting slider is fixed on connecting plate, riser guide and lifting slider cooperate, being provided with lifting drive between fixing seat and connecting plate, described whirligig is connected with connecting plate, and described lifting drive is by controller control.
Described lifting drive is lift cylinder or lifting motor.
Described whirligig includes electric rotating machine, gear-box and output shaft, and gear-box is connected on connecting plate, and the output of electric rotating machine is connected with gear box input, and the upper end of output shaft is connected with the output of gear-box, and the lower end of output shaft is fixed with head.
Described head includes that sew stitch and presser feet, described sewing stitch and presser feet are driven by independent motor respectively.
Described rotating shuttle is arranged on rotating shuttle and fixes on seat, described whirligig includes electric rotating machine, gear-box and output shaft, rotating shuttle is fixed seat and is solidly connected with output shaft upper end, gear-box is connected on fixing seat, the output of electric rotating machine is connected with gear box input, and the lower end of output shaft is connected with the output of gear-box.
Described fixing templates quantity matches with the quantity of head or rotating shuttle.
Described Y-axis driving means includes housing, guide rail, Timing Belt, synchronize wheel, connecting plate and driving means, described housing is section bar, section bar is internally provided with upper and lower two passes, the top of upper channel is offered and is put targeting port, the bottom of upper channel is provided with a guide rail, on described guide rail, slide block is set, described connecting plate is solidly connected with slide block, connection seat all it is fixed with at housing two ends, connect and synchronization wheel is set inside seat, one of them synchronizes wheel and is connected with driving means output, described Timing Belt is through lower channel and walks around the synchronization wheel at two ends and is connected with connecting plate two ends.
Described connecting plate is approximation I-shaped structure, and connecting plate bottom is placed in upper channel, and middle part coordinates with targeting port, and top is positioned at the outside of housing.
The two ends of described Timing Belt are connected to the two ends of connecting plate by contiguous block, and contiguous block and connecting plate two ends arrange the through hole and screw cooperated, and contiguous block is connected with connecting plate by screw rod.
The described two ends in the middle part of connecting plate inside contract, and the centre at two ends, connecting plate bottom has a groove, form guide part in the both sides of groove；Offering fixing slotted eye and guide slots on described contiguous block, guide slots is positioned at above fixing slotted eye, and guide slots coordinates with the guide part at two ends, connecting plate bottom；Described fixing slotted eye is flat, and width is slightly larger than Timing Belt width, and height is more than Timing Belt thickness the twice less than Timing Belt thickness.
Through hole on described contiguous block arranges between two gathering sills, and the screw of described connecting plate arranges groove or the middle part at connecting plate two ends at two ends, connecting plate bottom.
The present invention can realize multiple-working mode, when single-head mode of operation, can utilize the area of workbench substantially, improve the utilization rate of hall space；Utilize director demon that the function that can realize two template above machines at a template sewing machine, or sewing, another side loading and unloading, it is achieved the multi-functional utilization rate being greatly improved machine are set simultaneously；Finally when one of which head or rotating shuttle break down, other head can be moved by X-axis driving means and rotating shuttle substitutes, thus be greatly promoted the reliability of template sewing machine.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention；
Fig. 2 is polycrystalline substance schematic diagram of the present invention；
Fig. 3 is head of the present invention and the structural representation of X-axis driving means；
Fig. 4 is head of the present invention and the structural representation of X-axis driving means other direction；
Fig. 5 is the structural representation of section components of the present invention；
Fig. 6 is head internal structure schematic diagram of the present invention；
Fig. 7 is the structural representation of Y-axis driving means of the present invention；
Fig. 8 is the decomposition texture schematic diagram of Y-axis driving means of the present invention；
Fig. 9 is the structural representation of Y-axis driving means housing of the present invention；
Figure 10 is Y-axis driving means Timing Belt connection diagram of the present invention；
Figure 11 is Y-axis driving means exploded structural representation of the present invention.
Detailed description of the invention
As shown in figures 1 to 6,
A kind of intelligent template sewing machine, including workbench 1, head 2, rotating shuttle 3 and controller, described head 2 includes sew stitch 26 and presser feet 27, described sewing stitch 26 and presser feet 27 are driven by independent motor respectively, head 2 retains head first half section, cast out the casing of second half section and internal spindle and connecting rod so that head is smaller and more exquisite, cost-effective；Described workbench 1 is provided with fixing templates 4, Y-axis driving means 5 bottom fixing templates 4 and workbench 1 is connected, X-axis track 6 and lower X-axis track 7 it is additionally provided with above and below workbench 1, described upper X-axis track 6 and lower X-axis track 7 are provided with independent head 2 more than two and rotating shuttle 3, described head 2 and rotating shuttle 3 are separately fixed in X-axis driving means 21 and lower X-axis driving means 31 by whirligig 8, upper X-axis driving means 21 and lower X-axis driving means 31 are separately positioned on X-axis track 6 and lower X-axis track 6, head 2 and rotating shuttle 3 are upper, lower X-axis driving means drives lower realization freely to match；The driving motor of described Y-axis driving means 5, X-axis driving means, whirligig 8 and head 2 and rotating shuttle 3 is all electrically connected with the controller.
Head of the present invention and rotating shuttle are by upper, lower X-axis driving means arranges on X-axis track, therefore head only remains the first half section of head without main shaft and connection, cast out second half section and the drive disk assembly such as head internal spindle and connection of head, sewing stitch, wire agency and presser feet are completed by independent drive mechanism, head is suspended in above workbench, so usable area of workbench is greatly increased, can move in X-direction due to head again, so template only needs Y direction to move, the area of template also reaches or close to area of work, it is greatly improved the utilization rate of workbench, the automatic processing of various large scale clothes can be tackled, improve the utilization rate of hall space.
Additionally the present invention arranges head more than two and rotating shuttle at X-axis track, head and rotating shuttle can freely match, and head and rotating shuttle are all to be driven by independent driving motor, a template machine can be realized by director demon setting and realize template more than two is processed simultaneously simultaneously；When one of which head or rotating shuttle break down, the present invention can move other head by X-axis driving means and rotating shuttle substitutes, thus is greatly promoted the reliability of template sewing machine；
As illustrated in figures 7-11, described X-axis track includes guide rail 61 and screw rod 62, described upper X-axis driving means 21 and lower X-axis driving means 31 all include fixing seat 22, X-axis drives motor 23, slide block 24 and swivel nut 25, X-axis drives motor 23 and slide block 24 to be fixed on fixing seat 22, swivel nut 25 is articulated on fixing seat 22 and coordinates screw rod 62 to coordinate, and X-axis drives motor 23 to drive swivel nut 25 to rotate；Motor 23 rotating is driven to rotate to drive and can realize head 2 and rotating shuttle 3 and move in X-direction by X-axis, it is achieved freely matching of head 2 and rotating shuttle 3.
It is additionally provided with elevating mechanism in described upper X-axis driving means 21, described elevating mechanism 9 includes riser guide 91, lifting slider and connecting plate 93, described riser guide 91 is fixed on the fixing seat 22 of X-axis driving means 21, lifting slider is fixed on connecting plate 93, riser guide 91 and lifting slider cooperate, it is provided with lifting drive 95 between fixing seat 22 and connecting plate 93, described lifting drive 95 is lift cylinder or lifting motor, described whirligig 8 is connected with connecting plate 93, and described lifting drive 95 is by controller control；When processing down jackets contour thickness fabric, presser feet adjustable height obviously cannot meet requirement, and the present invention arranges elevating mechanism between whirligig and upper X-axis driving means, can solve this problem very well.
Described whirligig 8 includes electric rotating machine 81, gear-box 82 and output shaft 83, gear-box 82 is connected on connecting plate 93, the output of electric rotating machine 81 is connected with gear-box 82 input, and the upper end of output shaft 83 is connected with the output of gear-box 82, and the lower end of output shaft 83 is fixed with head 2；Described rotating shuttle 3 is arranged on rotating shuttle and fixes on seat 30, rotating shuttle is fixed seat 30 and is solidly connected with output shaft 83 upper end, gear-box 82 is connected on fixing seat 22, whirligig 8 is at controller control realization head and rotating shuttle synchronous rotary, anti-seam can be realized by rotation sewing just to stitch, sew without dead angle for 360 degree, keep the aesthetics of stitch.
The present invention is controlled head and rotating shuttle synchronizing moving by controller, is rotated and sew, head and rotating shuttle is rotatable and mobile, head is suspended in above workbench, realize making full use of of area of work, template area can be made to reach or close to the area of workbench, the template machine of same volume, the present invention is existing template maximum working (finishing) area twice, improves the utilization rate of hall space；Utilize director demon that the function that can realize two template above machines at a template sewing machine is set simultaneously, loading and unloading of sewing can be realized, it is achieved the multi-functional utilization rate being greatly improved machine；Finally when one of which head or rotating shuttle break down, other head can be moved by X-axis driving means and rotating shuttle substitutes, thus be greatly promoted the reliability of template sewing machine.
Described Y-axis driving means 5 includes housing 51, Timing Belt 52, synchronize wheel 58, connecting plate 53 and driving means, described housing 51 is section bar, section bar 51 is internally provided with upper and lower two passes, the top of upper channel 511 is offered and is put targeting port 512, the bottom of upper channel 511 is provided with a guide rail 54, on described guide rail 54, slide block 55 is set, described connecting plate 53 is solidly connected with slide block 55, connection seat 57 all it is fixed with at housing 51 two ends, connect internal setting of seat 57 and synchronize wheel 58, one of them synchronizes wheel 58 and is connected with driving means output, described Timing Belt 52 is through lower channel 513 and walks around the synchronization wheel 58 at two ends and is connected with connecting plate two ends.
Described connecting plate 53 is approximation I-shaped structure, and connecting plate bottom is placed in upper channel, and middle part coordinates with targeting port 512, and top is positioned at the outside of housing；The two ends of described Timing Belt 52 are connected to the two ends of connecting plate 53 by contiguous block 59, contiguous block 59 and connecting plate 53 two ends arrange the through hole and screw cooperated, through hole 593 on described contiguous block 59 arranges between two gathering sills 592, the screw 533 of described connecting plate 53 arranges at the groove 531 at two ends, connecting plate bottom or the middle part at connecting plate 53 two ends, and contiguous block 59 is connected with connecting plate 53 by screw rod.
The described two ends in the middle part of connecting plate 53 inside contract, and the centre at two ends, connecting plate 53 bottom has a groove 531, form guide part 532 in the both sides of groove；Offering fixing slotted eye 591 and guide slots 592 on described contiguous block 59, guide slots 592 is positioned at above fixing slotted eye 592, and guide slots 592 coordinates with the guide part 532 at two ends, connecting plate 53 bottom；Described fixing slotted eye 591 is flat, and width is slightly larger than Timing Belt width, and height is more than Timing Belt thickness the twice less than Timing Belt thickness.
Y-axis driving means of the present invention is by concealed for Timing Belt design, Timing Belt whole installation enclosure interior, synchronize two ends to be connected with connecting plate by contiguous block, when Timing Belt loosens, the screw rod at connecting plate two ends may be overregulated, by the guide part 532 of guide slots 592 with connecting plate, moved by contiguous block 59 and again recover tensioning state so that Timing Belt, thus ensure the precision of Y-axis driving means；Timing Belt the most of the present invention utilizes the groove of Timing Belt to coordinate anti-plug in fixing slotted eye 59 with the connection of contiguous block, and the tightest connection reliability of Timing Belt is the best, connects without by parts, and the Y-axis driving means of the present invention connects and regulation is the most very convenient.
Claims (10)
- null1. an intelligent template sewing machine，Including workbench 1、Head 2、Rotating shuttle 3 and controller，It is characterized in that: on described workbench 1, be provided with fixing templates 4，Y-axis driving means 5 bottom fixing templates 4 and workbench 1 is connected，X-axis track 6 and lower X-axis track 7 it is additionally provided with above and below workbench 1，Described head 2 and rotating shuttle 3 are separately fixed in X-axis driving means 21 and lower X-axis driving means 31 by whirligig 8，Upper X-axis driving means 21 and lower X-axis driving means 31 are separately positioned on X-axis track 6 and lower X-axis track 6，Described head 2 and rotating shuttle 3 are by the independent driving driving motor，Described Y-axis driving means 5、X-axis driving means、The driving motor of whirligig 8 and head 2 and rotating shuttle 3 is all electrically connected with the controller.
- 2. a kind of intelligent template sewing machine as claimed in claim 1, it is characterised in that: described head 2 retains head first half section, casts out casing and internal spindle, the connecting rod of second half section.
- 3. a kind of intelligent template sewing machine as claimed in claim 1 or 2, it is characterized in that: on described upper X-axis track 6 and lower X-axis track 7, be provided with independent head 2 more than two and rotating shuttle 3, often group head 2 and rotating shuttle 3 are driven by independent driving motor, and head 2 and rotating shuttle 3 realize freely matching under X-axis driving means drives.
- 4. a kind of intelligent template sewing machine as claimed in claim 1, it is characterized in that: described X-axis track includes guide rail 61 and screw rod 62, described upper X-axis driving means 21 and lower X-axis driving means 31 all include fixing seat 22, X-axis drives motor 23, slide block 24 and swivel nut 25, X-axis drives motor 23 and slide block 24 to be fixed on fixing seat 22, swivel nut 25 is articulated on fixing seat 22 and coordinates screw rod 62 to coordinate, and X-axis drives motor 23 to drive swivel nut 25 to rotate.
- 5. a kind of intelligent template sewing machine as claimed in claim 4, it is characterized in that: in described upper X-axis driving means 21, be additionally provided with elevating mechanism, described elevating mechanism includes riser guide 91, lifting slider and connecting plate 93, described riser guide 91 is fixed on the fixing seat 22 of X-axis driving means 21, lifting slider is fixed on connecting plate 93, riser guide 91 and lifting slider cooperate, it is provided with lifting drive 95 between fixing seat 22 and connecting plate 93, described whirligig 8 is connected with connecting plate 93, described lifting drive 95 is by controller control.
- 6. a kind of intelligent template sewing machine as claimed in claim 5, it is characterised in that: described lifting drive 95 is lift cylinder or lifting motor.
- 7. a kind of intelligent template sewing machine as claimed in claim 5, it is characterized in that: described whirligig 8 includes electric rotating machine 81, gear-box 82 and output shaft 83, gear-box 82 is connected on connecting plate 93, the output of electric rotating machine 81 is connected with gear-box 82 input, the upper end of output shaft 83 is connected with the output of gear-box 82, and the lower end of output shaft 83 is fixed with head 2.
- 8. a kind of intelligent template sewing machine as claimed in claim 1, it is characterised in that: described head 2 includes that sew stitch 26 and presser feet 27, described sewing stitch 26 and presser feet 27 are driven by independent motor respectively.
- 9. a kind of intelligent template sewing machine as claimed in claim 1, it is characterized in that: described rotating shuttle 3 is arranged on rotating shuttle and fixes on seat 30, described whirligig 8 includes electric rotating machine 81, gear-box 82 and output shaft 83, rotating shuttle is fixed seat 30 and is solidly connected with output shaft 83 upper end, gear-box 82 is connected on fixing seat 22, the output of electric rotating machine 81 is connected with gear-box 82 input, and the lower end of output shaft 83 is connected with the output of gear-box 82.
- 10. a kind of intelligent template sewing machine as claimed in claim 3, it is characterised in that: described fixing templates 4 quantity matches with the quantity of head 2 or rotating shuttle 3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610219558.8A CN105887344A (en) | 2016-04-11 | 2016-04-11 | Intelligent template sewing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610219558.8A CN105887344A (en) | 2016-04-11 | 2016-04-11 | Intelligent template sewing machine |
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|---|---|
| CN105887344A true CN105887344A (en) | 2016-08-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201610219558.8A Pending CN105887344A (en) | 2016-04-11 | 2016-04-11 | Intelligent template sewing machine |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107881673A (en) * | 2017-11-30 | 2018-04-06 | 苏州翰德利机电科技有限公司 | A kind of device and sewing machine for changing head of sewing machine |
| CN107938193A (en) * | 2017-12-13 | 2018-04-20 | 阮积康 | The template sewing machine that a kind of head is freely rotatable and lifts |
| CN108301142A (en) * | 2018-02-27 | 2018-07-20 | 拓卡奔马机电科技有限公司 | A kind of template sewing machine |
| CN108374247A (en) * | 2018-01-30 | 2018-08-07 | 拓卡奔马机电科技有限公司 | A kind of modular template machine |
| CN108385287A (en) * | 2018-06-05 | 2018-08-10 | 东莞缝马智能化设备有限公司 | A kind of sewing machine |
| CN108914396A (en) * | 2018-09-13 | 2018-11-30 | 常州市新创智能科技有限公司 | A kind of multi-machine heads quilting apparatus and control method |
| CN109750420A (en) * | 2017-11-03 | 2019-05-14 | 天津宝盈电脑机械有限公司 | A kind of head, rotating shuttle independent driving automobile sunshade front sewing device |
| CN112899895A (en) * | 2021-01-08 | 2021-06-04 | 上海大学 | Cloth press-fitting stepping type sewing device |
| WO2022057446A1 (en) * | 2020-09-20 | 2022-03-24 | 琦星智能科技股份有限公司 | Sewing machine having high-efficiency transmission |
| CN115431623A (en) * | 2022-07-18 | 2022-12-06 | 杭州微冠科技有限公司 | Three-dimensional cloth and forming device and manufacturing method thereof |
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| WO2022057446A1 (en) * | 2020-09-20 | 2022-03-24 | 琦星智能科技股份有限公司 | Sewing machine having high-efficiency transmission |
| CN112899895A (en) * | 2021-01-08 | 2021-06-04 | 上海大学 | Cloth press-fitting stepping type sewing device |
| CN115431623A (en) * | 2022-07-18 | 2022-12-06 | 杭州微冠科技有限公司 | Three-dimensional cloth and forming device and manufacturing method thereof |
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Application publication date: 20160824 |