CN108359524A - 一种高性能水基全合成切削液及其制备方法 - Google Patents
一种高性能水基全合成切削液及其制备方法 Download PDFInfo
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M173/00—Lubricating compositions containing more than 10% water
- C10M173/02—Lubricating compositions containing more than 10% water not containing mineral or fatty oils
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/104—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/221—Six-membered rings containing nitrogen and carbon only
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/221—Six-membered rings containing nitrogen and carbon only
- C10M2215/222—Triazines
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/223—Five-membered rings containing nitrogen and carbon only
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/02—Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2217/024—Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an amido or imido group
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2227/00—Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
- C10M2227/06—Organic compounds derived from inorganic acids or metal salts
- C10M2227/061—Esters derived from boron
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/18—Anti-foaming property
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/64—Environmental friendly compositions
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/22—Metal working with essential removal of material, e.g. cutting, grinding or drilling
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
Abstract
本发明公开了一种高性能水基全合成切削液，包括以下按重量比计的组分：聚乙二醇8～10%，硼酸酯10～20%，羧酸盐8～10%，杀菌剂1～3%，苯***缓蚀剂0.1～0.2%，消泡剂0.1～0.2%，去离子水50～70%。本发明不含矿物油，不含亚硝酸盐、酚、氯及重金属等有害物质，安全环保，采用聚乙二醇体系抗硬水性好，且泡沫少，可用于磨削等冷却要求高的场合。
Description
技术领域
本发明涉及切削液技术领域，尤其是一种高性能水基全合成切削液及其制备方法。
背景技术
全合成切削液基本不存在相态稳定性问题，且具有良好的清洗性、抗腐败变质性以及冷却性。随着表面活性剂技术、胶体化学、界面化学等技术的发展，新的理论和新的功能性添加剂不断的增加，全合成切削液将被赋予一些独特的性能，使之成为理想切削液。只有这样，才能满足市场的需求，不断改进，充分发挥最新加工设备和新材料的先进性能，达到最大生产率，从而替代进口产品，提高我国金属切削液的技术水平。
发明内容
本发明的目的在于提供一种高性能水基全合成切削液及其制备方法。本发明的技术方案如下：
聚乙二醇 8～10%
硼酸酯 10～20%
羧酸盐 8～10%
聚丙烯酰胺 0.1～0.5%
杀菌剂 1～3%
苯***缓蚀剂 0.1～0.2%
消泡剂 0.1～0.2%
去离子水 50～70%
所述高性能水基全合成切削液的制备方法，包括以下步骤：
将搅拌器中先加入适量的去离子水，在低转速状态下，依次缓慢加入聚乙二醇、硼酸酯、羧酸盐、杀菌剂及苯***缓蚀剂，常温搅拌至均匀透明，然后加入消泡剂，搅拌10～20分钟，即可。
上述切削液，所采用的聚乙二醇为PEG400、PEG600、PEG800其中的一种、两种或两种以上的组合物。
上述切削液，所采用的杀菌剂为吡啶硫铜钠、三嗪其中的一种或两种的组合物。
本发明的有益效果：
该切削液不含矿物油，不含亚硝酸盐、酚、氯及重金属等有害物质，安全环保，采用聚乙二醇体系抗硬水性好，且泡沫少，可用于磨削等冷却要求高的场合。
具体实施方式
下面将对本发明实例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅是本发明的一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获的所有其它实施例，都属于本发明保护的范围。
实施例1
一种高性能水基全合成切削液，其特征在于：包括按重量比计的以下组分：
PEG400 10%
硼酸酯 15%
羧酸盐 8%
聚丙烯酰胺 0.2%
杀菌剂 2%
苯***缓蚀剂 0.2%
消泡剂 0.2%
去离子水 64.4%
所述水溶性微乳化切削液的制备方法，包括以下步骤：
将搅拌器中先加入适量的去离子水，在低转速状态下，依次缓慢加入聚乙二醇、硼酸酯、羧酸盐、杀菌剂及苯***缓蚀剂，常温搅拌至均匀透明，然后加入消泡剂，搅拌10～20分钟，即可。
实施例2
一种高性能水基全合成切削液，其特征在于：包括按重量比计的以下组分：
PEG600 8%
硼酸酯 15%
羧酸盐 10%
聚丙烯酰胺 0.2%
杀菌剂 2%
苯***缓蚀剂 0.2%
消泡剂 0.2%
去离子水 64.4%
所述水溶性微乳化切削液的制备方法同实施例1。
实施例3
一种高性能水基全合成切削液，其特征在于：包括按重量比计的以下组分：
PEG800 10%
硼酸酯 15%
羧酸盐 8%
聚丙烯酰胺 0.2%
杀菌剂 2%
苯***缓蚀剂 0.2%
消泡剂 0.2%
去离子水 64.4%
所述水溶性微乳化切削液的制备方法同实施例1。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书内容所作的等效结构或等效流程变换，或直接或间接运用在其它相关的技术领域，均同理包括在本发明的专利保护范围内。
Claims (4)
1.一种高性能水基全合成切削液，其特征在于：包括按重量比计的以下组分：
聚乙二醇 8～10%
硼酸酯 10～20%
羧酸盐 8～10%
聚丙烯酰胺 0.1～0.5%
杀菌剂 1～3%
苯***缓蚀剂 0.1～0.2%
消泡剂 0.1～0.2%
去离子水 50～70% 。
2.根据权利要求1所述的一种高性能水基全合成切削液，其特征在于，所采用的聚乙二醇为PEG400、PEG600、PEG800其中的一种、两种或两种以上的组合物。
3.根据权利要求1所述的一种高性能水基全合成切削液，其特征在于，所采用的杀菌剂为吡啶硫铜钠、三嗪其中的一种或两种的组合物。
4.根据权利要求1所述的一种高性能水基全合成切削液的制备方法，其特征在于，包括以下步骤：将搅拌器中先加入去离子水，在低转速状态下，依次缓慢加入聚乙二醇、硼酸酯、羧酸盐、杀菌剂及苯***缓蚀剂，常温搅拌至均匀透明，然后加入消泡剂，搅拌10～20分钟，即可。
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110160109A1 (en) * | 2009-12-31 | 2011-06-30 | Richard Oliver Ruhr | Method of lubricating conveyors using oil in water emulsions |
| CN102382712A (zh) * | 2011-09-22 | 2012-03-21 | 江苏凯兴塑化有限公司 | 一种金刚石钢丝锯专用水基切削液 |
| CN107384561A (zh) * | 2017-08-01 | 2017-11-24 | 屏南县康迈精选科技有限公司 | 一种全合成切削液 |
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- 2018-01-19 CN CN201810052404.3A patent/CN108359524A/zh active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110160109A1 (en) * | 2009-12-31 | 2011-06-30 | Richard Oliver Ruhr | Method of lubricating conveyors using oil in water emulsions |
| CN102382712A (zh) * | 2011-09-22 | 2012-03-21 | 江苏凯兴塑化有限公司 | 一种金刚石钢丝锯专用水基切削液 |
| CN107384561A (zh) * | 2017-08-01 | 2017-11-24 | 屏南县康迈精选科技有限公司 | 一种全合成切削液 |
Non-Patent Citations (1)
| Title |
|---|
| 欧风编: "《石油产品应用技术手册》", 30 June 1998, 中国石化出版社 * |
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