CN108327059A - A kind of manufacturing method of conventional one-piece toilet stool - Google Patents
A kind of manufacturing method of conventional one-piece toilet stool Download PDFInfo
- Publication number
- CN108327059A CN108327059A CN201810193517.5A CN201810193517A CN108327059A CN 108327059 A CN108327059 A CN 108327059A CN 201810193517 A CN201810193517 A CN 201810193517A CN 108327059 A CN108327059 A CN 108327059A
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- China
- Prior art keywords
- green body
- mud
- toilet stool
- mold
- manufacturing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000001035 drying Methods 0.000 claims abstract description 8
- 229910052602 gypsum Inorganic materials 0.000 claims description 6
- 239000010440 gypsum Substances 0.000 claims description 6
- 239000011347 resin Substances 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 3
- 239000011148 porous material Substances 0.000 claims description 3
- 238000007569 slipcasting Methods 0.000 claims 1
- 238000000465 moulding Methods 0.000 abstract description 6
- 230000007547 defect Effects 0.000 abstract description 3
- 239000000178 monomer Substances 0.000 abstract description 2
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004992 fission Effects 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Producing Shaped Articles From Materials (AREA)
Abstract
The present invention discloses a kind of manufacturing method of conventional one-piece toilet stool, includes the following steps：Conventional one-piece toilet stool is splitted into water tank, circle, liner and the seperated component of four, shell to produce；Make the mold of each seperated component；Configuration proportion is 1.78 ± 0.4 tons/m3Mud；The mud is injected in the mold of described seperated component in 10~60 minutes and completes blank forming；It is 1.88 ± 0.4 tons/m by manufactured each seperated part blank proportion3Mud be bonded to form one；It dries in the shade to green body, after the green body hardness reaches 75 degree of shore hardness, carries out wet repair；It is wet repair after the completion of green body enter hothouse 9~24 hours and complete drying；Green body after drying is subjected to glazing and is fired into product.The present invention can overcome previous conjoined toilet integrally to produce the defect for needing mould structure extremely complex because complicated, realize toilet seat green body made of being bonded again after the molding of more monomers, and adapt to automatic and mechanical production, improve production efficiency.
Description
Technical field
The present invention relates to ceramic pedestal pan manufacturing fields.More particularly, to a kind of manufacturing method of conventional one-piece toilet stool.
Background technology
By gypsum mold disposably whole injection forming, glazing, then the mode of production of traditional conventional one-piece toilet stool is
It is burnt into.Although toilet seat can be with one-pass molding in this way, the complicated of mold, manufacture difficulty are big, molding
It is difficult to realize mechanization in production, labor intensity is big, and green body dry finishing causes site environment dust big, and production environment is severe.
Meanwhile product qualification rate is relatively low, take up a large area, to spontaneously dry the period long.
Accordingly, it is desirable to provide a kind of production method of new conventional one-piece toilet stool, to overcome defect existing in the prior art.
Invention content
Recombinant is whole manufacturing method after being molded the purpose of the present invention is to provide a kind of conventional one-piece toilet stool fission.
According to an aspect of the invention, there is provided a kind of manufacturing method of conventional one-piece toilet stool, which includes such as
Lower step：
Conventional one-piece toilet stool is splitted into water tank, circle, liner and the seperated component of four, shell to produce；
Make the mold of each seperated component；
Configuration proportion is 1.78 ± 0.4 tons/m3Mud；
The mud is injected in the mold of each seperated component in 10~60 minutes and completes blank forming；
By 1.88 ± 0.4 tons/m of manufactured each seperated part blank3Mud is bonded to form one；
It dries in the shade to green body, after the green body hardness reaches 75 degree of shore hardness, carries out wet repair；
It is wet repair after the completion of green body enter hothouse 9~24 hours and complete drying；
Green body after drying is subjected to glazing and is fired into product.
Preferably, the bonding plane between described three seperated components mutually coincide.
Preferably, first that liner is Nian Jie with circle, it is then again that shell is Nian Jie with circle, green body is finally overturn again by water tank and circle
Bonding.
Preferably, the mold of each seperated component is made of resin or high strength gypsum, and it is 0.5- that surface, which has aperture,
8.5 microns of pore, and the mold can pressure-bearing 6bar or more pressure.
Preferably, the average particle size of the mud is more than 1.2 microns.
Preferably, blank forming will be completed in the mud press-in die using the grouting pressure of 3bar or more.
Beneficial effects of the present invention are as follows：
The manufacturing method of the present invention, can by being bonded to form one again after conventional one-piece toilet stool is split into four seperated components
To overcome previous toilet integrally to produce the defect for needing mould structure extremely complex because complicated, more monomer moldings are realized
Toilet seat green body made of being bonded again afterwards, and adapt to automatic and mechanical production, improve production efficiency, reduce labor intensity and
The difficulty of Mold Making.
Description of the drawings
Specific embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings.
Fig. 1 shows product partition production side view of the present invention.
Fig. 2 shows products of the present invention to decouple production structural schematic diagram.
Specific implementation mode
In order to illustrate more clearly of the present invention, the present invention is done further with reference to preferred embodiments and drawings
It is bright.Similar component is indicated with identical reference numeral in attached drawing.It will be appreciated by those skilled in the art that institute is specific below
The content of description is illustrative and be not restrictive, and should not be limited the scope of the invention with this.
A kind of manufacturing method of conventional one-piece toilet stool of the present invention, includes the following steps：
(1) conventional one-piece toilet stool is splitted into water tank 1 as depicted in figs. 1 and 2, circle 2, liner 3 and the seperated component of 4 four, shell
It is produced；
(2) mold of each seperated component is made；
(3) configuration proportion is 1.78 ± 0.4 tons/m3Mud；
(4) mud is injected in the mold of each seperated component in 10~60 minutes and completes blank forming；
(5) it is 1.88 ± 0.4 tons/m by manufactured each seperated part blank proportion3Mud be bonded to form one；
(6) it dries in the shade to green body, after the green body hardness reaches 75 degree of shore hardness, carries out wet repair；
(7) it is wet repair after the completion of green body enter hothouse 9~24 hours and complete drying；
(8) green body after drying is subjected to glazing and is fired into product.
Bonding plane between each seperated component further mutually coincide by the manufacturing method of present embodiment, seperated in bonding
It is first that liner 3 is Nian Jie with circle 2 when component, it is then again that shell 4 is Nian Jie with circle 2, it finally overturns green body and again glues water tank 1 and circle 2
It connects.It is integral using said sequence bonding toilet seat, the shaping efficiency and quality of green body can be improved, avoid the base in bonding process
Body damages.
When conventional disposably whole injection forming, inwardly dash forward since the section of water tank has for up-small and down-big and liner 3
The concave station gone out cannot be demoulded integrally, it is therefore desirable to which loose piece, which is arranged, to be demoulded, living so as to cause that can not carry out automation mechanized operation
The stacking of block not can be automated operation, can only manual work, can thus reduce production efficiency, increase cost, meanwhile, with work
Block frequently assembles, and generation in use abrasion causes the later stage that can influence product quality.The manufacturing method of the present invention is by toilet seat
Device splits four water tank, lopping, liner and shell parts, reduces the complexity of mold, since liner 3 includes rushing for bending
Dirty pipeline and inwardly projecting boss, when circle 2 and liner 3 split into two parts, the wherein concave station in liner 3 is integrated with circle 2
Injection forming, can substantially reduce the complexity of 3 part mould of liner, cancel the loose piece in die for inner, similarly, water tank and
After circle splits into two parts, the loose piece in 1 mold of water tank can also be cancelled, to which the mould open/close of each seperated component can be complete
Full-automatic operation saves labour cost, production efficiency is improved, simultaneously because without the influence of loose piece, product quality obtains
It ensures.
Further, resin can be used in the seperated part mold of present embodiment or high strength gypsum is made, and die surface is set
It is 0.5-8.5 microns of pore to have aperture, and mold can bear the pressure of 6bar or more, and the average particle size of mud is more than 1.2
Micron, and mud is injected in mold under the grouting pressure of 3bar or more and completes blank forming.The present invention is by conventional one-piece toilet stool
Resin or high strength gypsum mold high-pressure molding are converted to by original common gypsum minute-pressure molding, high-pressure forming machine cannot before changing
Produce conventional one-piece toilet stool present situation, reach automatic and mechanical production line operation reduce labor intensity, improve production efficiency,
Improve working environment, reduce the problem of original plaster formulation takes up a large area, to reduce the production cost of conventional one-piece toilet stool.
Obviously, the above embodiment of the present invention be only to clearly illustrate example of the present invention, and not be pair
The restriction of embodiments of the present invention may be used also on the basis of the above description for those of ordinary skill in the art
To make other variations or changes in different ways, all embodiments can not be exhaustive here, it is every to belong to this hair
Row of the obvious changes or variations that bright technical solution is extended out still in protection scope of the present invention.
Claims (6)
1. a kind of manufacturing method of conventional one-piece toilet stool, which is characterized in that include the following steps：
Conventional one-piece toilet stool is splitted into water tank, circle, liner and the seperated component of four, shell to produce；
Make the mold of each seperated component；
Configuration proportion is 1.78 ± 0.4 tons/m3Mud；
The mud is injected in the mold of each seperated component in 10~60 minutes and completes blank forming；
It is 1.88 ± 0.4 tons/m by manufactured each seperated part blank proportion3Mud be bonded to form one；
It dries in the shade to green body, after the green body hardness reaches 75 degree of shore hardness, carries out wet repair；
It is wet repair after the completion of green body enter hothouse 9~24 hours and complete drying；
Green body after drying is subjected to glazing and is fired into product.
2. the manufacturing method of conventional one-piece toilet stool according to claim 1, which is characterized in that between described four seperated components
Bonding plane mutually coincide.
3. the manufacturing method of conventional one-piece toilet stool according to claim 2, which is characterized in that it is first that liner is Nian Jie with circle, so
It is again that shell is Nian Jie with circle afterwards, it is again that water tank is Nian Jie with circle finally to overturn green body.
4. the manufacturing method of conventional one-piece toilet stool according to claim 1, which is characterized in that the mold of each seperated component
It is made of resin or high strength gypsum, it is 0.5~8.5 micron of pore that surface, which has aperture, and the mold can pressure-bearing
6bar or more.
5. the manufacturing method of conventional one-piece toilet stool according to claim 4, which is characterized in that the average particle size of the mud is big
In 1.2 microns.
6. the manufacturing method of conventional one-piece toilet stool according to claim 4, which is characterized in that use the slip casting pressure of 3bar or more
The mud is pressed into the mold of each seperated component and completes blank forming by power.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810193517.5A CN108327059A (en) | 2018-03-09 | 2018-03-09 | A kind of manufacturing method of conventional one-piece toilet stool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810193517.5A CN108327059A (en) | 2018-03-09 | 2018-03-09 | A kind of manufacturing method of conventional one-piece toilet stool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108327059A true CN108327059A (en) | 2018-07-27 |
Family
ID=62929036
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810193517.5A Pending CN108327059A (en) | 2018-03-09 | 2018-03-09 | A kind of manufacturing method of conventional one-piece toilet stool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108327059A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109437835A (en) * | 2018-12-20 | 2019-03-08 | 湖北宜都市兴达陶瓷有限公司 | A kind of measuring method of Ceramic Slurry for Sanitary Ceramics preparation method and abrasive hardness |
| CN110195461A (en) * | 2019-07-04 | 2019-09-03 | 九牧厨卫股份有限公司 | The green body component of squatting pan and its manufacturing method and squatting pan of squatting pan |
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|---|---|---|---|---|
| CN101891453A (en) * | 2010-06-25 | 2010-11-24 | 谢伟藩 | Process for manufacturing toilet by molding split bodies and combining molded split bodies into whole |
| CN102561498A (en) * | 2012-01-17 | 2012-07-11 | 陈启裕 | One-piece toilet combined after split molding and manufacturing method thereof |
| CN101786886B (en) * | 2010-01-31 | 2012-09-12 | 苏培明 | Production process for disassembly forming of ceramic pedestal pan |
| CN102990774A (en) * | 2012-12-03 | 2013-03-27 | 广东恒洁卫浴有限公司 | Integrated pedestal pan die splitting process and product |
| CN203156917U (en) * | 2012-12-03 | 2013-08-28 | 广东恒洁卫浴有限公司 | Connected toilet produced by utilizing mold splitting process |
| CN103770202A (en) * | 2013-12-16 | 2014-05-07 | 九牧厨卫股份有限公司 | Pedestal pan mold, and mold splitting technology and pedestal pan thereof |
-
2018
- 2018-03-09 CN CN201810193517.5A patent/CN108327059A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101786886B (en) * | 2010-01-31 | 2012-09-12 | 苏培明 | Production process for disassembly forming of ceramic pedestal pan |
| CN101891453A (en) * | 2010-06-25 | 2010-11-24 | 谢伟藩 | Process for manufacturing toilet by molding split bodies and combining molded split bodies into whole |
| CN101891453B (en) * | 2010-06-25 | 2012-07-04 | 谢伟藩 | Process for manufacturing toilet by molding split bodies and combining molded split bodies into whole |
| CN102561498A (en) * | 2012-01-17 | 2012-07-11 | 陈启裕 | One-piece toilet combined after split molding and manufacturing method thereof |
| CN102990774A (en) * | 2012-12-03 | 2013-03-27 | 广东恒洁卫浴有限公司 | Integrated pedestal pan die splitting process and product |
| CN203156917U (en) * | 2012-12-03 | 2013-08-28 | 广东恒洁卫浴有限公司 | Connected toilet produced by utilizing mold splitting process |
| CN103770202A (en) * | 2013-12-16 | 2014-05-07 | 九牧厨卫股份有限公司 | Pedestal pan mold, and mold splitting technology and pedestal pan thereof |
Non-Patent Citations (1)
| Title |
|---|
| 陈渊: "《硅酸盐工业检测》", 28 February 2014 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109437835A (en) * | 2018-12-20 | 2019-03-08 | 湖北宜都市兴达陶瓷有限公司 | A kind of measuring method of Ceramic Slurry for Sanitary Ceramics preparation method and abrasive hardness |
| CN110195461A (en) * | 2019-07-04 | 2019-09-03 | 九牧厨卫股份有限公司 | The green body component of squatting pan and its manufacturing method and squatting pan of squatting pan |
| CN110195461B (en) * | 2019-07-04 | 2023-11-07 | 九牧厨卫股份有限公司 | Blank component of squatting pan, manufacturing method of squatting pan and squatting pan |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20180727 |