CN102990774A - Integrated pedestal pan die splitting process and product - Google Patents
Integrated pedestal pan die splitting process and product Download PDFInfo
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- CN102990774A CN102990774A CN2012105077104A CN201210507710A CN102990774A CN 102990774 A CN102990774 A CN 102990774A CN 2012105077104 A CN2012105077104 A CN 2012105077104A CN 201210507710 A CN201210507710 A CN 201210507710A CN 102990774 A CN102990774 A CN 102990774A
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Abstract
The invention discloses an integrated pedestal pan die splitting process and an integrated pedestal pan produced through the process, wherein an integrated pedestal pan main body die is divided into a face die, side dies of the two sides, a bottom die and a water guide ring binding die; due to the process in which the water guide ring structure is independently molded so that the face die is designed into the integrated die without split blocks, the integrated pedestal pan die having requirements on closed, fashionable and variable appearance shapes, and complex internal structure can be produced on modern production equipment such as low-pressure fast drainage and high-pressure grouting production lines, so that the production efficiency of the integrated pedestal pan is greatly improved, the production cost is reduced, and the market share of a factory can be improved.
Description
Technical field
The present invention relates to the sanitaryware field, specifically a kind of toilet seat mould divides mold technique to reach the thus conventional one-piece toilet stool of explained hereafter.
Background technology
In recent years, conventional one-piece toilet stool is used the function Energy and comfort because appearance looks elegant is generous, more and more is subjected to consumer's welcome, has occupied leading position in market sale.In process of factory production, conventional one-piece toilet stool is most important product, but because its outward appearance device shape sealing, fashion is changeable, and internal structure is complicated, often is limited by the manufacture difficulty of mould when designing and developing, cause being difficult to realize mechanization in the moulding production, product percent of pass is lower, and production cost is high, is seriously restricting the lifting of factory's production capacity.
The Mold Making technique of present most popular conventional one-piece toilet stool is that water tank and toilet body are separated independent slip casting, and wherein the toilet body mould is divided into again face mould, sole mould and dual-side mould again, and slip casting combines in the time of production.It is changeable that this technique can better solve conventional one-piece toilet stool device shape fashion, the production difficult problem of internal structure complexity.But because toilet seat water guide circle is a toroidal cavity structure that is hidden in closestool seat ring and pelvic cavity connecting portion, must take into full account how to arrange water guide circle groove structure above the face mould properly during mould development, this has seriously restricted the Design Mode of face mould for this reason.Generally, need again face mould to be divided into the piecemeal mould more than three in the mould production process, and by screw rod or concavo-convex screens it is grouped together and carries out injection forming, after base substrate forms certain thickness and hardness, pull down one by one the piecemeal mould, this process exists many problems again: 1, face mould is divided into some piecemeals and can produces many die slots, the blank cracking phenomenon appears in forming process easily, thereby increased the workload that operating personnel repair base substrate, and produced easily the damage base; 2, piecemeal increases, and cleaning mould, combination piecemeal, dismounting piecemeal can increase the operating time greatly, strengthen workload, reduce production efficiency; Other also have the piecemeal mould to damage easily, the generation of the problem such as easy positioning during slip casting; 3, the workman can only adopt stall with goods spread out on the ground for sale formula and the common vertical casting line mode of production, and labour intensity is large, and production efficiency is low, and production cost is high.
Development along with the production equipment manufacturing technology, the modern mechanical equipment such as low-pressure quick drainage, high-pressure slip-casting production line have begun to be applied in the simple sanitary ceramic product production of moulding at present, greatly improve the production capacity of the products such as platform dishware, reduced production cost.But the conventional one-piece toilet stool series products is because mould divides mold technique to produce at modern mechanical equipment such as low-pressure quick drainage, high-pressure slip-casting production lines.If can adopt new mould to divide mold technique, satisfying the sealing of conventional one-piece toilet stool outward appearance, device shape fashion is changeable, in the time of the complicated requirement of internal structure, can make again the conventional one-piece toilet stool production application on the production equipments such as low-pressure quick drainage, high-pressure slip-casting production line, the production of conventional one-piece toilet stool is led to a leap.
Summary of the invention
Based on the deficiencies in the prior art, the purpose of the invention is to provide a kind of conventional one-piece toilet stool mould to divide mold technique to reach the thus conventional one-piece toilet stool of explained hereafter.It is changeable to adopt this mould to divide mold technique to can be implemented on the production equipments such as low-pressure quick drainage, high-pressure slip-casting production line production outward appearance device shape fashion, the complicated conventional one-piece toilet stool that requires of internal structure, thereby greatly improve the production efficiency of conventional one-piece toilet stool, reduce production costs, be conducive to producer and improve occupation rate of market.
To achieve these goals, the invention provides a kind of conventional one-piece toilet stool mould divides mold technique to reach the thus conventional one-piece toilet stool of explained hereafter, it is characterized in that: conventional one-piece toilet stool is divided into respectively mold developing of water tank, main body two parts, the shank mould is divided into face mould, dual-side mould, sole mould and water guide circle bond mould, face mould is the integrated mould without piecemeal, water guide coil structures independence Cheng Mo.
As improvement of the present invention, described water guide circle bond mould divides upper die and lower die, is used for the independent water guide circle of producing.
As improvement of the present invention, described conventional one-piece toilet stool is detachable to be respectively mold developing of water tank, water guide circle, bedpan band blow-off line and bedpan closure four parts, wherein bedpan band blow-off line part mould is divided into face mould, dual-side mould, sole mould and water guide circle bond mould, face mould is the integrated mould without piecemeal, water guide coil structures independence Cheng Mo.
As improvement of the present invention, described water guide circle bond mould divides upper die and lower die, is used for the independent water guide circle of producing.
As improvement of the present invention, described toilet seat water guide circle is by bonding the forming of two parts of disposal ditches on loam cake and the bedpan pelvic cavity, the moulding of water guide circle loam cake independence.
As improvement of the present invention, after the moulding of described toilet seat water guide circle independence again with the bonding complete main body of bedpan pelvic cavity.
Compared with prior art, the present invention has following beneficial effect: this mould divides mold technique, the moulding of water guide coil structures independence, face mould can be made becomes a complete integral body, break away from the restriction that original face mould must comprise the water guide coil structures, convenient matched moulds, die sinking operation, the crack of reducing the base substrate washable surface, improve the product regularity, thereby increase substantially the operating efficiency of moulding and the quality of product.Adopt explained hereafter of the present invention conventional one-piece toilet stool out, product appearance and the function requirement that is up to state standards fully through glazing and after burning till, product quality is improved, and qualification rate is higher than other minute mold technique and produces product more than 20%.Simultaneously, because the integrated design of face mould, can adopt machinery to hang the equipment of liter and carry out matched moulds die sinking operation, all parts and product can be produced at automatic assembly line, the conventional one-piece toilet stool product of outward appearance sealing, internal structure complexity can increase substantially production efficiency by modern production equipment, reduce labor strength, reduce production costs.
Description of drawings
Fig. 1 is that closet body mould of the present invention divides the mold technique schematic diagram.
Fig. 2 is that mould of the present invention divides in the mode structure independently water guide coil structures and water guide circle bond mould schematic diagram.
Fig. 3 is that mould of the present invention divides mold technique to make product partition cutaway view.
Fig. 4 is that toilet seat bedpan band blow-off line mould of the present invention divides the mold technique schematic diagram.
Fig. 5 is that mould of the present invention divides in the mode structure independently water guide coil structures and water guide circle bond mould schematic diagram.
Fig. 6 is that mould of the present invention divides mold technique to make closet body product partition cutaway view.
Fig. 7 is that mould of the present invention divides mold technique to make product partition cutaway view.
Symbol description: 1-closet body; The 2-face mould; 3-dual-side mould; 4-sole mould; 5-water guide circle bond top; The following mould of 6-mould water guide circle bond; 7-water guide circle loam cake; 8-water guide circle; 9-bedpan band bent tube section; 10-bedpan shell.
The specific embodiment
Specific embodiment 1:With reference to figure 1, Fig. 2, Fig. 3 hereinafter will describe the preferred embodiment 1 that a kind of conventional one-piece toilet stool mould of the present invention divides mold technique and product in detail.
Related a kind of conventional one-piece toilet stool mould divides mold technique to reach the thus conventional one-piece toilet stool of explained hereafter in the present embodiment, the partition of conventional one-piece toilet stool body die as depicted in figs. 1 and 2, it is characterized in that: conventional one-piece toilet stool main body 1 mould is divided into face mould 2, dual-side mould 3, the following mould 6 of sole mould 4 and water guide circle bond top mould 5 and water guide circle bond, face mould 2 is the integrated mould without piecemeal, water guide coil structures independence Cheng Mo, be used for the independent water guide circle loam cake 7 of producing, the closet pelvic cavity wall that described face mould 2 is produced has annular disposal ditches, after the moulding with water guide coil structures and the toilet body of described water guide circle loam cake 7 bonding completes.The conventional one-piece toilet stool of producing according to this technique is characterized in that as shown in Figure 3: the water guide circle is by loam cake 7 and bonding the forming of pelvic cavity disposal ditches two parts, the 7 independent moulding of water guide circle loam cake.
In the present embodiment, separate independent slip casting at Fig. 1 mould and Fig. 2 mould in production process, behind the blank forming of producing, in suitable humidity and hardness situation it is bonded together and forms complete pelvic cavity, bonding upper water box becomes a complete conventional one-piece toilet stool base substrate and enters next process again.
From embodiment, water guide circle loam cake 7 moulds are separated independent slip casting, face mould 2 can be made becomes a complete integral body, break away from the restriction that original face mould must comprise the water guide coil structures, convenient matched moulds, die sinking operation, reduce the crack of base substrate washable surface, improve the product regularity, thereby increase substantially the operating efficiency of moulding and the quality of product.And water guide circle loam cake separate behind the independent injection forming with and bonding any technology difficulty and the defective of not existing of pelvic cavity disposal ditches two parts, adopt out product of explained hereafter of the present invention, product appearance and the function requirement that is up to state standards fully through glazing and after burning till, product quality is improved, and qualification rate is higher than other minute mold technique production product more than 20%.
From embodiment, because the integrated design of face mould, can adopt machinery to hang the equipment of liter and carry out matched moulds die sinking operation, all parts and product can be produced at automatic assembly line, the conventional one-piece toilet stool product of outward appearance sealing, internal structure complexity can increase substantially production efficiency by modern production equipment, reduce labor strength, reduce production costs.
Specific embodiment 2:With reference to figure 4, Fig. 5, Fig. 6 and Fig. 7 hereinafter will describe the preferred embodiment 2 that a kind of conventional one-piece toilet stool mould of the present invention divides mold technique and product in detail.
Related a kind of conventional one-piece toilet stool mould divides mold technique to reach the thus conventional one-piece toilet stool of explained hereafter in the present embodiment, as shown in Figure 7, described conventional one-piece toilet stool is divided into respectively mold developing of water tank, water guide circle 8, bedpan band blow-off line 9 and bedpan closure 10 4 parts.As shown in Figure 4, bedpan band blow-off line part 9 moulds divide and are split as face mould 2, dual-side mould 3, sole mould 4, and wherein face mould 2 is the integrated mould without piecemeal.Water guide coil structures independence Cheng Mo as shown in Figure 5.Be used for the independent water guide circle 8 of producing, be bonded in closet pelvic cavity wall formation toilet body 1 after described water guide circle 8 moulding.
In the present embodiment, separate independent slip casting at Fig. 4 mould and Fig. 5 mould in production process, behind the blank forming of producing, in suitable humidity and hardness situation it is bonded together and forms complete toilet body 1, bonding upper water box becomes a complete conventional one-piece toilet stool base substrate and enters next process again.
From embodiment, the water guide ring mould is separated independent slip casting production, face mould can be made becomes a complete integral body, break away from the restriction that original face mould must comprise the water guide coil structures, convenient matched moulds, die sinking operation, reduce the crack of base substrate washable surface, improve the product regularity, thereby increase substantially the operating efficiency of moulding and the quality of product.
From embodiment, conventional one-piece toilet stool is divided into water tank, water guide circle 8, bedpan band blow-off line 9 and bedpan closure 10 4 parts produces respectively, bonding any technology difficulty and the defective of not existing again after the independent moulding, adopt out product of explained hereafter of the present invention, product appearance and the function requirement that is up to state standards fully through glazing and after burning till, product quality is improved, and qualification rate is higher than other minute mold technique production product more than 20%.
From embodiment, because the integrated design of face mould 2, conventional one-piece toilet stool is detachable to be that water tank, water guide circle 8, bedpan band blow-off line 9 and bedpan closure 10 4 parts are produced respectively, be more suitable for adopting machinery to hang the equipment of liter and carry out matched moulds die sinking operation, all parts and product can be produced at automatic assembly line, the conventional one-piece toilet stool product of outward appearance sealing, internal structure complexity can increase substantially production efficiency by modern production equipment, reduce labor strength, reduce production costs.
Experiment effect proves that the present invention also is applicable to the improvement of the conventional one-piece toilet stool of other material products such as stainless steel, acrylic, resin.
Above disclosed only is preferred embodiment of the present invention, certainly can not since limit the present invention's interest field, the equivalent variations of therefore doing according to the present patent application claim still belongs to the scope that the present invention is contained.
Claims (8)
1. a conventional one-piece toilet stool mould divides mold technique, conventional one-piece toilet stool is divided into respectively mold developing of water tank, main body two parts, it is characterized in that: the shank mould is divided into face mould, dual-side mould, sole mould and water guide circle bond mould, face mould is the integrated mould without piecemeal, water guide coil structures independence Cheng Mo.
2. the mould of producing according to claim 1 technique is characterized in that: water guide circle bond mould divides upper die and lower die, is used for the independent water guide circle of producing.
3. a conventional one-piece toilet stool mould divides mold technique, conventional one-piece toilet stool is divided into respectively mold developing of water tank, water guide circle, bedpan band blow-off line and bedpan closure four parts, it is characterized in that: wherein bedpan band blow-off line part mould is divided into face mould, dual-side mould, sole mould and water guide circle bond mould, face mould is the integrated mould without piecemeal, water guide coil structures independence Cheng Mo.
4. the mould of producing according to claim 2 technique is characterized in that: water guide circle bond mould divides upper die and lower die, is used for the independent water guide circle of producing.
5. the conventional one-piece toilet stool of producing according to claim 1 technique is characterized in that: the water guide circle is by bonding the forming of two parts of disposal ditches on loam cake and the bedpan pelvic cavity, the moulding of water guide circle loam cake independence.
6. the conventional one-piece toilet stool of producing according to claim 1 technique is characterized in that: after the moulding of water guide circle independence again with the bonding complete main body of bedpan pelvic cavity.
7. the conventional one-piece toilet stool of producing according to claim 2 technique is characterized in that: the water guide circle is by bonding the forming of two parts of disposal ditches on loam cake and the bedpan pelvic cavity, the moulding of water guide circle loam cake independence.
8. the conventional one-piece toilet stool of producing according to claim 2 technique is characterized in that: after the moulding of water guide circle independence again with the bonding complete main body of bedpan pelvic cavity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105077104A CN102990774A (en) | 2012-12-03 | 2012-12-03 | Integrated pedestal pan die splitting process and product |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105077104A CN102990774A (en) | 2012-12-03 | 2012-12-03 | Integrated pedestal pan die splitting process and product |
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| CN102990774A true CN102990774A (en) | 2013-03-27 |
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| CN2012105077104A Pending CN102990774A (en) | 2012-12-03 | 2012-12-03 | Integrated pedestal pan die splitting process and product |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103350451A (en) * | 2013-07-11 | 2013-10-16 | 邱淡铭 | Method for preparing rinsing holes of toilet and device thereof |
| CN104526855A (en) * | 2014-12-15 | 2015-04-22 | 广东尚高科技有限公司 | On-line siamesed closestool plaster mold |
| CN105014784A (en) * | 2015-08-04 | 2015-11-04 | 广东恒洁卫浴有限公司 | Ceramic bathroom accessory grouting molding system and molding process performed through ceramic bathroom accessory grouting molding system |
| CN105313217A (en) * | 2014-07-29 | 2016-02-10 | 广东恒洁卫浴有限公司 | Internal sealing type grouting bottle |
| CN105365030A (en) * | 2015-10-09 | 2016-03-02 | 成霖企业股份有限公司 | High-pressure grouting molding manufacturing process of toilet bowl, molding die of high-pressure grouting molding manufacturing process and ceramic toilet bowl |
| CN105479587A (en) * | 2015-12-31 | 2016-04-13 | 唐山中陶卫浴制造有限公司 | Toilet mould structure |
| CN107201775A (en) * | 2016-03-17 | 2017-09-26 | 九牧厨卫股份有限公司 | A kind of toilet and its mould and manufacture method |
| CN107738336A (en) * | 2017-11-23 | 2018-02-27 | 唐山奇隆洁具有限公司 | The model of toilet seat bidet and the application method of model |
| CN107813402A (en) * | 2017-10-19 | 2018-03-20 | 佛山市鸣门卫浴家居有限公司 | A kind of closestool high-pressure slip-casting forming method |
| CN108327059A (en) * | 2018-03-09 | 2018-07-27 | 唐山森兰瓷科技有限公司 | A kind of manufacturing method of conventional one-piece toilet stool |
| CN109397497A (en) * | 2018-10-26 | 2019-03-01 | 唐山中陶卫浴制造有限公司 | Toilet forming technique |
| CN109808036A (en) * | 2019-03-19 | 2019-05-28 | 惠达卫浴股份有限公司 | A kind of single-line type toilet seat production line and production technology |
| CN109808037A (en) * | 2019-03-19 | 2019-05-28 | 惠达卫浴股份有限公司 | A kind of multiple wire system toilet seat production line and production technology |
| CN110000894A (en) * | 2019-03-26 | 2019-07-12 | 佛山市顺德区乐华陶瓷洁具有限公司 | A kind of high intensity closestool and preparation method thereof |
| CN110053132A (en) * | 2019-03-26 | 2019-07-26 | 佛山市顺德区乐华陶瓷洁具有限公司 | A kind of closestool and preparation method thereof |
| CN114454319A (en) * | 2022-01-24 | 2022-05-10 | 唐山泰科科技有限公司 | Toilet bowl forming structure and method |
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| CN102485450A (en) * | 2010-12-06 | 2012-06-06 | 和成欣业股份有限公司 | Forming method of closestool |
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| CN1600513A (en) * | 1999-11-19 | 2005-03-30 | 科勒公司 | Method and apparatus for casting plumbing fixture |
| CN1352344A (en) * | 2001-11-07 | 2002-06-05 | 陈国忠 | Water saving type closet-stool and its producing method |
| WO2003048467A1 (en) * | 2001-11-07 | 2003-06-12 | Guozhong Chen | A toilet |
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Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103350451A (en) * | 2013-07-11 | 2013-10-16 | 邱淡铭 | Method for preparing rinsing holes of toilet and device thereof |
| CN105313217A (en) * | 2014-07-29 | 2016-02-10 | 广东恒洁卫浴有限公司 | Internal sealing type grouting bottle |
| CN104526855A (en) * | 2014-12-15 | 2015-04-22 | 广东尚高科技有限公司 | On-line siamesed closestool plaster mold |
| CN104526855B (en) * | 2014-12-15 | 2016-09-14 | 广东尚高科技有限公司 | One is reached the standard grade integrated toilet plaster mold |
| CN105014784A (en) * | 2015-08-04 | 2015-11-04 | 广东恒洁卫浴有限公司 | Ceramic bathroom accessory grouting molding system and molding process performed through ceramic bathroom accessory grouting molding system |
| CN105365030A (en) * | 2015-10-09 | 2016-03-02 | 成霖企业股份有限公司 | High-pressure grouting molding manufacturing process of toilet bowl, molding die of high-pressure grouting molding manufacturing process and ceramic toilet bowl |
| CN105479587A (en) * | 2015-12-31 | 2016-04-13 | 唐山中陶卫浴制造有限公司 | Toilet mould structure |
| CN107201775B (en) * | 2016-03-17 | 2023-06-02 | 九牧厨卫股份有限公司 | Toilet bowl, mold and manufacturing method thereof |
| CN107201775A (en) * | 2016-03-17 | 2017-09-26 | 九牧厨卫股份有限公司 | A kind of toilet and its mould and manufacture method |
| CN107813402A (en) * | 2017-10-19 | 2018-03-20 | 佛山市鸣门卫浴家居有限公司 | A kind of closestool high-pressure slip-casting forming method |
| CN107738336A (en) * | 2017-11-23 | 2018-02-27 | 唐山奇隆洁具有限公司 | The model of toilet seat bidet and the application method of model |
| CN107738336B (en) * | 2017-11-23 | 2023-11-07 | 唐山奇隆洁具有限公司 | Model of toilet bowl bidet and using method of model |
| CN108327059A (en) * | 2018-03-09 | 2018-07-27 | 唐山森兰瓷科技有限公司 | A kind of manufacturing method of conventional one-piece toilet stool |
| CN109397497A (en) * | 2018-10-26 | 2019-03-01 | 唐山中陶卫浴制造有限公司 | Toilet forming technique |
| CN109808037A (en) * | 2019-03-19 | 2019-05-28 | 惠达卫浴股份有限公司 | A kind of multiple wire system toilet seat production line and production technology |
| CN109808036A (en) * | 2019-03-19 | 2019-05-28 | 惠达卫浴股份有限公司 | A kind of single-line type toilet seat production line and production technology |
| CN110000894A (en) * | 2019-03-26 | 2019-07-12 | 佛山市顺德区乐华陶瓷洁具有限公司 | A kind of high intensity closestool and preparation method thereof |
| CN110053132A (en) * | 2019-03-26 | 2019-07-26 | 佛山市顺德区乐华陶瓷洁具有限公司 | A kind of closestool and preparation method thereof |
| CN110053132B (en) * | 2019-03-26 | 2024-01-30 | 佛山市顺德区乐华陶瓷洁具有限公司 | Toilet bowl and preparation method thereof |
| CN110000894B (en) * | 2019-03-26 | 2024-01-30 | 佛山市顺德区乐华陶瓷洁具有限公司 | High-strength closestool and preparation method thereof |
| CN114454319A (en) * | 2022-01-24 | 2022-05-10 | 唐山泰科科技有限公司 | Toilet bowl forming structure and method |
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Application publication date: 20130327 |