CN108326431A - A kind of welding wire preparation method and welding control system - Google Patents
A kind of welding wire preparation method and welding control system Download PDFInfo
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- CN108326431A CN108326431A CN201810359829.9A CN201810359829A CN108326431A CN 108326431 A CN108326431 A CN 108326431A CN 201810359829 A CN201810359829 A CN 201810359829A CN 108326431 A CN108326431 A CN 108326431A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/346—Working by laser beam, e.g. welding, cutting or boring in combination with welding or cutting covered by groups B23K5/00 - B23K25/00, e.g. in combination with resistance welding
- B23K26/348—Working by laser beam, e.g. welding, cutting or boring in combination with welding or cutting covered by groups B23K5/00 - B23K25/00, e.g. in combination with resistance welding in combination with arc heating, e.g. TIG [tungsten inert gas], MIG [metal inert gas] or plasma welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/03—Observing, e.g. monitoring, the workpiece
- B23K26/032—Observing, e.g. monitoring, the workpiece using optical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0255—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
- B23K35/0261—Rods, electrodes, wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/28—Selection of soldering or welding materials proper with the principal constituent melting at less than 950 degrees C
- B23K35/284—Mg as the principal constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/40—Making wire or rods for soldering or welding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Laser Beam Processing (AREA)
- Arc Welding In General (AREA)
Abstract
Present applicant proposes a kind of easily controllable welding wire preparation methods and welding control system, it is obtained by the proportioning selection of magnesium alloy welding material a kind of being easy to controlled welding material welding wire in other words, cleverly by the control of the laser of composite welding focusing control and arc current, weldment movement speed, very high welding experience is obtained.
Description
The application is application No. is 2016107196572, and the applying date is on 08 25th, 2016, and invention and created name is
The divisional application of the patent of " a kind of AZ systems magnesium alloy welding material and its welding control system ".
Technical field
This application involves field of welding material, and in particular to a kind of AZ systems magnesium alloy welding material, and give corresponding
Welding control system.
Background technology
Magnesium alloy is with higher specific strength and specific stiffness, good electric conductivity, thermal conductivity and electromagnetic wave shielding and easily
The advantages that recycling, it is widely used in aerospace, rail traffic, automobile and electronic manufacturing field, magnesium alloy materials are answered
With not only being determined by the physical property of magnesium metal itself, the development of its forming technique is also relied on.Welding is in magnesium alloy connection
Main forming technique.In recent years, with the improvement of the performances such as corrosion resistance of magnesium alloy and creep resistant and its expansion of application field
Greatly, Welding Technology of Magnesium Alloy has become the hot spot of global welding field research.
During magnesium alloy welding, weld pool surface easily forms oxidation film, and welding point is also easy to produce stomata, crackle etc. and lacks
It falls into, it is difficult to obtain the connector of reliable in quality, it has also become restrict one of widely applied main problem of magnesium alloy.Therefore, systematically
It studies magnesium alloy welding technological parameter and welds preceding and post weld heat treatment Welded Joints tissue and mechanical property affecting laws
With important theory significance and actual application value.
Magnesium is located at the 2nd race of the 3rd period of the periodic table of elements, belongs to active metal, is usually present in the form of compound
Nature.Density of the magnesium at 20 DEG C is 1.74g/cm3, and when volume is identical, quality is about the 1/4 of steel, is the 2/3 of aluminium, is normal
With metal most light in structural material.Although pure magnesium has many good qualities, its mechanical property is poor, cannot be directly used as structural wood
Material, therefore used usually in the form of alloy.The alloying of magnesium is most effective reinforcing approach in practical application, i.e., adds into magnesium
After entering alloying elements (such as Al, Zn, Mn and RE), the physics, chemistry and mechanics of magnesium are improved by solid solution and ageing treatment
Performance obtains the magnesium alloy of high intensity.In general, magnesium alloy has the characteristics that：Density is small, specific strength and specific stiffness are high,
Thermal conductivity and good conductivity, electromagnetic wave shielding are good, are easily recycled.
It, the characteristics of having cast magnesium alloy and wrought magnesium alloy concurrently in Mg-Al-Zn alloy (AZ series), can in magnesium alloy
It is to apply wide magnesium alloy at present for manufacturing complex-shaped thin-wall part.But magnesium alloy has density and fusing point
The features such as low, thermal conductivity, electrical conductance and coefficient of thermal expansion are big, and oxidizable and oxide fusing point is high, makes magnesium alloy weld
It is susceptible to many problems in the process.Therefore the speed of welding is accurately controlled into an important research topic.
Based on this, present applicant proposes a kind of easily controllable AZ systems magnesium alloy welding material and its welding control system,
Its by the proportioning selection of magnesium alloy welding material obtain it is a kind of being easy to controlled welding material welding wire in other words, cleverly lead to
The control for crossing laser the focusing control and arc current, weldment movement speed of composite welding, obtains very high welding body
It tests.
Invention content
One aspect of the present invention provides a kind of AZ systems magnesium alloy welding material, the ingredient percentage by weight of the welding material
Than meter：Al：2.10wt%-2.40wt%；Zn：0.35wt%-0.50wt%；Mn：0.28wt%-0.45wt%；Ca：
0.001wt%-0.005wt%；Ce：0.8wt%-1wt%；Y：0.005wt%-0.01wt%；Ni：0.01wt%-
0.02wt%；Surplus is Mg.
Further, the welding material is processed as welding wire, a diameter of 1.5mm.It can make using the welding wire of the invention
Seam organization there is higher thermal stability, heat crack resistance to have largely enhancing, welding point toughness and tenacity are excellent, compared with
Good overcomes the inadequate deficiency of existing welding wire strength of welded joint.And the ingredient of welding wire of the present invention is uncomplicated, addition
Rare earth element type it is few, and its dosage is general, and production cost is relatively low, and the volatilization oxidization burning loss in preparation process is existing
As few.
Another aspect of the present invention provides a kind of welding control system of AZ systems magnesium alloy welding material, is used for described
Welding material comprising using master controller, laser controller, electric arc control unit, feed silk control unit, high-speed camera and welding
Object control portion, which is characterized in that the master controller is separately connected control laser controller, electric arc control unit, feeds silk control
Portion and welding object control unit；
The high-speed camera shoots welding position and feeds back to the master controller；
The laser controller is according to the output of the order control laser oscillator of master controller, the laser oscillator hair
Go out laser beam and welding object is transmitted to by optical system；
The welding wire is at the uniform velocity moved to welding position by the silk control unit of feeding according to the order of master controller；
The electric arc control unit controls the electric arc electricity between the welding wire and part to be welded according to the order of master controller
Stream,
The welding object control unit controls the welding object displacement according to the order of the master controller.
Further, laser oscillator to welding position send out 2 either described 2 or 3 of 3 laser beams swash
Light beam directive welding object at an angle, and converge in other words in welding object surface aggregate.
Further, the master controller has storage part and comparing section, and the high-speed camera shoots welding position
Image and be sent to master controller, the master controller to described image carry out analyzing processing, obtain the area of laser facula
With the area of molten cake, and the area of the area of the laser facula and molten cake and the hot spot threshold value that prestores and molten cake threshold value are carried out
Compare, wherein the molten cake, which refers to welding wire, is melt into the cake formed on welding object surface after liquid.
Further, the master controller is adjusted according to the area of the laser facula and the comparison result of hot spot threshold value
The optical conditioning system of the laser oscillator connection, until the area of the laser facula is less than the hot spot threshold value, also,
Electric arc control unit described in area and the preset molten cake threshold value comparison output control of the master controller also according to molten cake and
Welding object control unit, i.e., when the area of molten cake is more than or less than the molten cake threshold value, it is corresponding reduce arc current with
Accelerate the movement of welding object or increases arc current and slow down the movement of welding object.
Description of the drawings
Fig. 1 is weld job schematic diagram.
Fig. 2 is high-speed camera shooting welding scene graph.
Fig. 3 is electric arc welding power supply structure chart.
Specific implementation mode
The AZ systems magnesium alloy welding material of the present invention, by weight percentage：Al：
2.10wt%-2.40wt%；Zn：0.35wt%-0.50wt%；Mn：0.28wt%-
0.45wt%；Ca：0.001wt%-0.005wt%；Ce：0.8wt%-1wt%；Y：
0.005wt%-0.01wt%；Ni：0.01wt%-0.02wt%；Surplus is Mg.
Above-mentioned welding material is also processed into 1.5mm welding wires by the present invention, and preparation method includes the following steps：
1) alloy melting：Magnesium ingot is added in burnt gas reverberatory furnace, after fusing, aluminium ingot is added, slagging agent is added to stir after fusing,
It removes slag, intermediate alloy is then added, after 30~35 minutes, under argon gas guard mode plus refining agent is refined, quiet after refining
After setting 30 minutes, horizontal casting is at magnesium alloy wire rod；
2) it shapes：Magnesium alloy wire rod is processed into the continuous plate-like welding wire of 1.5mm through repeatedly drawing over to one's side.
Another aspect of the present invention provides a kind of welding control system of AZ systems magnesium alloy welding material comprising makes
With master controller, laser controller, electric arc control unit, feed silk control unit, high-speed camera and welding object control unit, feature
It is, the master controller is separately connected control laser controller, electric arc control unit, feeds silk control unit and welding object control
Portion；
The high-speed camera shoots welding position and feeds back to the master controller；
The laser controller is according to the output of the order control laser oscillator of master controller, the laser oscillator hair
Go out laser beam and welding object is transmitted to by optical system；
The welding wire is at the uniform velocity moved to welding position by the silk control unit of feeding according to the order of master controller；
The electric arc control unit controls the electric arc electricity between the welding wire and part to be welded according to the order of master controller
Stream,
The welding object control unit controls the welding object displacement according to the order of the master controller.
Further, the laser oscillator sends out 3 laser beams to welding position.
Further, the master controller has storage part and comparing section, and the high-speed camera shoots welding position
Image and be sent to master controller, the master controller to described image carry out analyzing processing, this analysis can be based on more
Kind of mechanism, participates in Fig. 2, for example, according to the laser facula reflectance spectrum different with molten cake or its captured by high-speed camera
The different tones or brightness that image afterwards is presented, and then the different range of the two is obtained, and then laser facula is calculated
Area and molten cake area, and by the area of the area of the laser facula and molten cake and the hot spot threshold value that prestores and molten cake threshold
Value is compared, wherein the molten cake, which refers to welding wire, is melt into the cake formed on welding object surface after liquid.In the present embodiment
Shooting image is switched into black and white coloration, and is distinguished according to gray scale, the region more than the first gray threshold is laser facula, i.e.,
The regions laserbeam in Fig. 2, black region are other regions, and non-black region and laser facula region are defined as molten cake region.
Further, the master controller is adjusted according to the area of the laser facula and the comparison result of hot spot threshold value
The optical conditioning system of the laser oscillator connection, until the area of the laser facula is less than the hot spot threshold value, when full
When sufficient conditions above, it is believed that the focusing of laser beam has reached requirement, i.e. laser beam convergent point is placed exactly in welding object
Surface.
Further, the molten cake threshold value includes first threshold, second threshold, third threshold value and the 4th threshold value, described
First threshold is less than the second threshold, and the second threshold is less than the third threshold value, and the third threshold value is less than described the
Four threshold values,
The comparison result of the area of the molten cake and molten cake threshold value is sent to the electric arc control unit by the master controller
With welding object control unit, also,
When the area that the comparison result is the molten cake is less than the first threshold, electric arc control unit controls the electricity
Arc current is maximum gear；
When the area that the comparison result is the molten cake is more than the first threshold and is less than the second threshold, electricity
It is less than the third gear of the maximum gear that arc control unit, which controls the arc current,；
When the area that the comparison result is the molten cake is more than the second threshold and is less than the third threshold value, electricity
It is the second gear less than the third gear that arc control unit, which controls the arc current,；
When the area that the comparison result is the molten cake is more than the third threshold value and is less than four threshold value, electricity
It is the first gear less than second gear that arc control unit, which controls the arc current,；
When the area that the comparison result is the molten cake is more than four threshold value, current region or current at this time
The welding of point is believed to terminate, and it is minimum gear (such as electric current is almost nil) that electric arc control unit, which controls the arc current,
Laser output is simultaneously closed off, and the welding object control unit controls one scheduled distance of the welding object advance, into
And enter next pad.The full digital pulse source of welding current is taken in the electric arc welding of the present embodiment, and the structure of major loop is such as
Shown in Fig. 3, and change the gear of arc current by controlling the duty ratio of PWM wave, control is simple accurate, is very suitable for
The use of the present embodiment.
The welding manner that the present embodiment uses for laser, it is electric arc combined when weld, and can be pre-entered by controller
Welding object motion track by the discrete pad in same office in the track, and carries out step-type point-spot welding.
Embodiment two.
The AZ systems magnesium alloy welding material of the present invention, by weight percentage：Al：2.10wt%-2.40wt%；Zn：
0.35wt%-0.50wt%；Mn：0.28wt%-0.45wt%；Ca：0.001wt%-0.005wt%；Ce：0.8wt%-
1wt%；Y：0.005wt%-0.01wt%；Ni：0.01wt%-0.02wt%；Surplus is Mg.
Above-mentioned welding material is also processed into 3mm welding wires by the present invention, and preparation method includes the following steps：
1) alloy melting：Magnesium ingot is added in burnt gas reverberatory furnace, after fusing, aluminium ingot is added, slagging agent is added to stir after fusing,
It removes slag, intermediate alloy is then added, after 35 minutes, under argon gas guard mode plus refining agent is refined, and 30 are stood after refining
After minute, horizontal casting is at magnesium alloy wire rod；
2) it shapes：Magnesium alloy wire rod is processed into the continuous plate-like welding wire of 3mm through repeatedly drawing over to one's side.
Another aspect of the present invention provides a kind of welding control system of AZ systems magnesium alloy welding material comprising makes
With master controller, laser controller, electric arc control unit, feed silk control unit, high-speed camera and welding object control unit, feature
It is, the master controller is separately connected control laser controller, electric arc control unit, feeds silk control unit and welding object control
Portion；
The high-speed camera shoots welding position and feeds back to the master controller；
The laser controller is according to the output of the order control laser oscillator of master controller, the laser oscillator hair
Go out laser beam and welding object is transmitted to by optical system；
The welding wire is at the uniform velocity moved to welding position by the silk control unit of feeding according to the order of master controller；
The electric arc control unit controls the electric arc electricity between the welding wire and part to be welded according to the order of master controller
Stream,
The welding object control unit controls the welding object displacement according to the order of the master controller.
Its process may refer to Fig. 1, and left side is laser head (being illustrated as a laser beam) in figure, right side be feed silk and
The signal that arc current occurs.
Further, the laser oscillator sends out 2 laser beams to welding position.
Further, the master controller has storage part and comparing section, and the high-speed camera shoots welding position
Image and be sent to master controller, the master controller to described image carry out analyzing processing, obtain the area of laser facula
With the area of molten cake, and the area of the area of the laser facula and molten cake and the hot spot threshold value that prestores and molten cake threshold value are carried out
Compare, wherein the molten cake, which refers to welding wire, is melt into the cake formed on welding object surface after liquid.
Further, the master controller is adjusted according to the area of the laser facula and the comparison result of hot spot threshold value
The optical conditioning system of the laser oscillator connection, until the area of the laser facula is less than the hot spot threshold value, to
So that two beam laser are focused on pad.
Further, the molten cake threshold value includes first threshold, second threshold, third threshold value and the 4th threshold value, described
First threshold is less than the second threshold, and the second threshold is less than the third threshold value, and the third threshold value is less than described the
Four threshold values,
The comparison result of the area of the molten cake and molten cake threshold value is sent to the electric arc control unit by the master controller
With welding object control unit, also,
When the area that the comparison result is the molten cake is less than the first threshold, electric arc control unit controls the electricity
Arc current is maximum gear；
When the area that the comparison result is the molten cake is more than the first threshold and is less than the second threshold, electricity
It is less than the third gear of the maximum gear that arc control unit, which controls the arc current,；
When the area that the comparison result is the molten cake is more than the second threshold and is less than the third threshold value, electricity
It is the second gear less than the third gear that arc control unit, which controls the arc current,；
When the area that the comparison result is the molten cake is more than the third threshold value and is less than four threshold value, electricity
It is the first gear less than second gear that arc control unit, which controls the arc current,；
When the area that the comparison result is the molten cake is more than four threshold value, electric arc control unit controls the electricity
Arc current is minimum gear, and the welding object control unit controls one scheduled distance of the welding object advance.
Embodiment three.
The AZ systems magnesium alloy welding material of the present embodiment, by weight percentage：Al：
2.10wt%-2.40wt%；Zn：0.35wt%-0.50wt%；Mn：0.28wt%-
0.45wt%；Ca：0.001wt%-0.005wt%；Ce：0.8wt%-1wt%；Y：
0.005wt%-0.01wt%；Ni：0.01wt%-0.02wt%；Surplus is Mg.
Above-mentioned welding material is also processed into 3mm welding wires by the present invention, and preparation method includes the following steps：
1) alloy melting：Magnesium ingot is added in burnt gas reverberatory furnace, after fusing, aluminium ingot is added, slagging agent is added to stir after fusing,
It removes slag, intermediate alloy is then added, after 30 minutes, under argon gas guard mode plus refining agent is refined, and 30 are stood after refining
After minute, horizontal casting is at magnesium alloy wire rod；
2) it shapes：Magnesium alloy wire rod is processed into the continuous plate-like welding wire of 3mm through repeatedly drawing over to one's side.
Another aspect of the present invention provides a kind of welding control system of AZ systems magnesium alloy welding material comprising makes
With master controller, laser controller, electric arc control unit, feed silk control unit, high-speed camera and welding object control unit, feature
It is, the master controller is separately connected control laser controller, electric arc control unit, feeds silk control unit and welding object control
Portion；
The high-speed camera shoots welding position and feeds back to the master controller；
The laser controller is according to the output of the order control laser oscillator of master controller, the laser oscillator hair
Go out laser beam and welding object is transmitted to by optical system；
The welding wire is at the uniform velocity moved to welding position by the silk control unit of feeding according to the order of master controller；
The electric arc control unit controls the electric arc electricity between the welding wire and part to be welded according to the order of master controller
Stream,
The welding object control unit controls the welding object displacement according to the order of the master controller.
Its process may refer to Fig. 1, and left side is laser head (being illustrated as a laser beam) in figure, right side be feed silk and
The signal that arc current occurs.
Further, the laser oscillator sends out 2 laser beams to welding position.
Further, the master controller has storage part and comparing section, and the high-speed camera shoots welding position
Image and be sent to master controller, the master controller to described image carry out analyzing processing, obtain the area of laser facula
With the area of molten cake, and the area of the area of the laser facula and molten cake and the hot spot threshold value that prestores and molten cake threshold value are carried out
Compare, wherein the molten cake, which refers to welding wire, is melt into the cake formed on welding object surface after liquid.
Further, the master controller is adjusted according to the area of the laser facula and the comparison result of hot spot threshold value
The optical conditioning system of the laser oscillator connection, until the area of the laser facula is less than the hot spot threshold value.
Further, the molten cake threshold value includes first threshold, second threshold, third threshold value, and the first threshold is small
In the second threshold, the second threshold is less than the third threshold value；
The comparison result of the area of the molten cake and molten cake threshold value is sent to the electric arc control unit by the master controller
With welding object control unit, also, when the comparison result be the molten cake area be less than the first threshold when, electric arc control
It is maximum gear that portion processed, which controls the arc current,；
When the area that the comparison result is the molten cake is more than the first threshold and is less than the second threshold, electricity
It is less than the second gear of the maximum gear that arc control unit, which controls the arc current,；
When the area that the comparison result is the molten cake is more than the second threshold and is less than the third threshold value, electricity
It is the first gear less than second gear that arc control unit, which controls the arc current,；
When the area that the comparison result is the molten cake is more than the third threshold value, electric arc control unit controls the electricity
Arc current is minimum gear, and the welding object control unit controls one scheduled distance of the welding object advance.
The size of arc current can also be coordinated to adjust the output of laser energy in the present embodiment simultaneously.
Claims (10)
1. a kind of preparation method of welding wire comprising following steps：
1) alloy melting：Magnesium ingot is added in burnt gas reverberatory furnace, after fusing, aluminium ingot is added, after fusing plus slagging agent is stirred, gone
Then intermediate alloy is added in slag, after 30~35 minutes, under argon gas guard mode plus refining agent is refined, and is stood after refining
After 30 minutes, horizontal casting is at magnesium alloy wire rod；
2) it shapes：The magnesium alloy wire rod is processed into continuous plate-like welding wire through repeatedly drawing over to one's side.
2. a kind of preparation method of welding wire as described in claim 1, further includes：A diameter of 0.5-3mm of the welding wire.
3. a kind of preparation method of welding wire as described in claim 1, which is characterized in that further include：
The welding wire is process by a kind of magnesium alloy welding material, and the magnesium alloy welding material is AZ systems magnesium alloy welding material
Material, ingredient is by weight percentage：Al：2.10wt%-2.40wt%；Zn：0.35wt%-0.50wt%；Mn：
0.28wt%-0.45wt%；Ca：0.001wt%-0.005wt%；Ce：0.8wt%-1wt%；Y：0.005wt%-
0.01wt%；Ni：0.01wt%-0.02wt%；Surplus is Mg.
4. a kind of welding control system of magnesium alloy welding material, which is characterized in that the welding control system includes main control
Device, electric arc control unit, feeds silk control unit, high-speed camera and welding object control unit at laser controller,
The master controller is separately connected control laser controller, electric arc control unit, feeds silk control unit and welding object control unit；
The high-speed camera shoots welding position and feeds back to the master controller；
According to the output of the order control laser oscillator of master controller, the laser oscillator sends out sharp the laser controller
Light beam is simultaneously transmitted to welding object by optical system；
The welding wire is at the uniform velocity moved to welding position by the silk control unit of feeding according to the order of master controller；
The electric arc control unit controls the arc current between the welding wire and soldered object according to the order of master controller,
The welding object control unit controls the welding object displacement according to the order of the master controller.
5. welding control system as claimed in claim 4, which is characterized in that the laser oscillator sends out 2 to welding position
A laser beam, 2 laser beams can directive welding objects at an angle.
6. welding control system as claimed in claim 5, which is characterized in that the master controller has storage part and compares
The image in portion, high-speed camera shooting welding position is simultaneously sent to master controller, the master controller to described image into
Row analyzing processing obtains the area of the area and molten cake of laser facula.
7. welding control system as claimed in claim 6, which is characterized in that the master controller is by the face of the laser facula
The area of long-pending and molten cake is compared with the hot spot threshold value and molten cake threshold value to prestore, wherein the molten cake refers to welding wire and is melt into liquid
The pie formed afterwards on welding object surface.
8. welding control system as claimed in claim 7, which is characterized in that the master controller is according to the laser facula
Area adjusts the optical conditioning system that the laser oscillator is connect with the comparison result of hot spot threshold value, until the laser facula
Area be less than the hot spot threshold value.
9. welding control system as claimed in claim 8, which is characterized in that the master controller also according to molten cake area with
Electric arc control unit and welding object control unit described in the preset molten cake threshold value comparison output control.
10. welding control system as claimed in claim 9, which is characterized in that described in being more than or less than when the area of molten cake
When molten cake threshold value, the master controller reduces the movement of arc current and quickening welding object or increases arc current accordingly
With the movement for slowing down welding object.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810359829.9A CN108326431A (en) | 2016-08-25 | 2016-08-25 | A kind of welding wire preparation method and welding control system |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610719657.2A CN106112266B (en) | 2016-08-25 | 2016-08-25 | A kind of AZ systems magnesium alloy welding material and its welding control system |
| CN201810359829.9A CN108326431A (en) | 2016-08-25 | 2016-08-25 | A kind of welding wire preparation method and welding control system |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610719657.2A Division CN106112266B (en) | 2016-08-25 | 2016-08-25 | A kind of AZ systems magnesium alloy welding material and its welding control system |
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| Publication Number | Publication Date |
|---|---|
| CN108326431A true CN108326431A (en) | 2018-07-27 |
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| CN201810359829.9A Withdrawn CN108326431A (en) | 2016-08-25 | 2016-08-25 | A kind of welding wire preparation method and welding control system |
| CN201610719657.2A Active CN106112266B (en) | 2016-08-25 | 2016-08-25 | A kind of AZ systems magnesium alloy welding material and its welding control system |
| CN201810194219.8A Pending CN108465937A (en) | 2016-08-25 | 2016-08-25 | A kind of welding control system of magnesium alloy welding material |
| CN201810194222.XA Pending CN108406117A (en) | 2016-08-25 | 2016-08-25 | A kind of welding control system of AZ systems magnesium alloy welding material |
| CN201810195102.1A Pending CN108274124A (en) | 2016-08-25 | 2016-08-25 | A kind of welding control system |
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| CN201610719657.2A Active CN106112266B (en) | 2016-08-25 | 2016-08-25 | A kind of AZ systems magnesium alloy welding material and its welding control system |
| CN201810194219.8A Pending CN108465937A (en) | 2016-08-25 | 2016-08-25 | A kind of welding control system of magnesium alloy welding material |
| CN201810194222.XA Pending CN108406117A (en) | 2016-08-25 | 2016-08-25 | A kind of welding control system of AZ systems magnesium alloy welding material |
| CN201810195102.1A Pending CN108274124A (en) | 2016-08-25 | 2016-08-25 | A kind of welding control system |
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| CN108555477B (en) * | 2018-07-11 | 2020-10-30 | 河南维可托镁合金科技有限公司 | Magnesium alloy welding wire and preparation method thereof |
| CN110014246B (en) * | 2019-05-09 | 2021-04-23 | 宁夏中太镁业科技有限公司 | Welding wire for welding magnesium alloy material and preparation method thereof |
| CN110347093A (en) * | 2019-08-03 | 2019-10-18 | 山东大庚工程材料科技有限公司 | A kind of whole grid welding equipment control system of high-strength intelligence |
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- 2016-08-25 CN CN201610719657.2A patent/CN106112266B/en active Active
- 2016-08-25 CN CN201810194219.8A patent/CN108465937A/en active Pending
- 2016-08-25 CN CN201810194222.XA patent/CN108406117A/en active Pending
- 2016-08-25 CN CN201810195102.1A patent/CN108274124A/en active Pending
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| CN101269449A (en) * | 2008-05-05 | 2008-09-24 | 太原理工大学 | Method for manufacturing high-strength magnesium alloy solder wire |
| CN102310295A (en) * | 2010-06-30 | 2012-01-11 | 比亚迪股份有限公司 | Magnesium alloy welding wire and preparation method thereof |
| CN103934571A (en) * | 2014-04-11 | 2014-07-23 | 上海交通大学 | Thick plate robot welding system and multilayer multiple-pass weld real-time tracking and planning method |
| CN105855743A (en) * | 2016-05-04 | 2016-08-17 | 华中科技大学 | On-line monitoring system and method for weld pool dynamic process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106112266B (en) | 2018-06-08 |
| CN108406117A (en) | 2018-08-17 |
| CN108465937A (en) | 2018-08-31 |
| CN108274124A (en) | 2018-07-13 |
| CN106112266A (en) | 2016-11-16 |
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