CN110347093A - A kind of whole grid welding equipment control system of high-strength intelligence - Google Patents
A kind of whole grid welding equipment control system of high-strength intelligence Download PDFInfo
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- CN110347093A CN110347093A CN201910714249.1A CN201910714249A CN110347093A CN 110347093 A CN110347093 A CN 110347093A CN 201910714249 A CN201910714249 A CN 201910714249A CN 110347093 A CN110347093 A CN 110347093A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25257—Microcontroller
Abstract
The invention belongs to automatic control technology fields, are related to a kind of whole grid welding equipment control system of high-strength intelligence；Its structure includes bottom master control system, sensing system, automatic regulating system, alarm system, wireless monitor unit；Master control system is for information processing and welding control, and structure includes single-chip computer control system and master controller, and single-chip computer control system is electrically connected with master controller；Sensing system, automatic regulating system, alarm system and the wireless monitor unit is electrically connected with the master controller of the master control system；The alarm system is electrically connected with automatic regulating system；The present invention monitors welding situation in real time by wireless supervisory control system, solve the problems, such as wired monitoring wiring complexity, low efficiency, video can also will be stored to Cloud Server by wireless bridge video receiver, pass through computer Internet or mobile terminal accessing Cloud Server monitor video picture, equipment controllability is increased, the intelligence degree of control system is improved.
Description
Technical field
The invention belongs to automatic control technology fields, are related to a kind of whole grid welding equipment control system of high-strength intelligence.
Background technique
In grid bonding machine, need to control the feeding of lateral grille strip, when a certain section of longitudinal grid item is in lateral grille strip
On be welded after, need to draw in lateral grille strip into a station, so as to subsequent supplement longitudinal grid item just into transverse direction
Next station of grille strip, can be welded at this time, according to this, be iteratively repeated, that is, be can be made into grid.Chinese patent
CN201721595272.6 discloses a kind of ultrasonic wave geotechnique plastic grill bonding machine, including whole frame, the whole frame
The top of proterosoma is equipped with entrainment Work-feeding means and ultrasonic brazing unit, and the entrainment Work-feeding means are located at supersonic welding tipping
Front is set, the lower part of the whole frame proterosoma is cooling system, and the hysterosoma of the whole frame is wrap-up, described
The control system of control equipment operation is additionally provided with above whole frame.Ultrasonic wave geotechnique plastic grid provided by the utility model
Grid bonding machine structure simplifies, and manufacturing cost is low, and installation and debugging facilitate stable failure few.Chinese patent
CN201120294993.X discloses a kind of welding production line intelligence control system, including transmission line, is equipped with certainly by transmission line
Dynamic guidance system and several site welding equipment, each site welding equipment include welding mechanism, control centre, robot, folder
Tight mechanism and action parameter and switch state for acquiring and sending welding mechanism and clamp system in real time and with system setting
The method of operation after judge welding mechanism and the whether normal programmable controller of clamp system, control centre, robot
On-off model is sent to programmable controller and receives the on-off model of programmable controller feedback to welding mechanism and folder
Tight mechanism；Communication link, to send main frame network system for the data of field device by wired or wireless way
Communication network；Main frame network system, including the host server that the data received are explained, store, handled
With each server terminal being connect with host server by Ethernet.Currently, for grid welding intelligent control also not
It is perfect, it has a single function, welding precision is bad, therefore, it is necessary to which designing one kind can be realized wireless monitor, welding precision height, energy
Enough whole grid welding equipment control systems of high-strength intelligence observed in real time and correct relevant parameter.
Summary of the invention
It is an object of the invention to overcome disadvantage of the existing technology, proposition designs a kind of whole grid weldering of high-strength intelligence
Connect apparatus control system.
To achieve the goals above, the whole grid welding equipment control system of high-strength intelligence of the present invention, main body
Structure includes master control system, sensing system, automatic regulating system, alarm system, wireless monitor unit；The master control system
For information processing and welding control, structure includes single-chip computer control system and master controller, single-chip computer control system and master
Controller electrical connection；Sensing system, automatic regulating system, alarm system and the wireless monitor unit with the master control
The master controller of system is electrically connected；The alarm system is electrically connected with automatic regulating system.
Further, the sensing system includes position sensor and sensor controller；The position sensing
The welding position of welder is arranged in device, is electrically connected with sensor controller, is accurately positioned, is made for butt welding contact
Pad is matched with welding gun；Sensor controller is electrically connected with master controller.
Further, the automatic regulating system includes human-computer interaction interface, adjusts driving pulse width control power
Output unit, the conveying speed unit and binary channels D/A converter for adjusting motor given voltage control transverse weld item, it is described
It adjusts driving pulse width control power output unit and adjusts the conveying speed list of motor given voltage control transverse weld item
Member is electrically connected with human-computer interaction interface, and is adjusted driving pulse width control power output unit and adjusted motor given voltage
The conveying speed unit of control transverse weld item is electrically connected by binary channels D/A converter with the master controller；Described
Human-computer interaction interface is electrically connected with alarm system；The alarm system for notifying equipment fault in time.
Further, the wireless monitor unit is for monitoring welding position in real time, wireless monitor unit packet
It includes wireless video collecting unit and wireless video receives processing unit；The wireless video collecting unit includes camera and nothing
Gauze bridge video sending end；Wireless video collecting unit is set to welder side, for monitoring welding position in real time, acquires
Data information, wireless bridge video sending end are used for the transmission of monitor video picture；The wireless video receives processing unit
Including wireless bridge video receiver, network hard disk video recorder NVR, server and display；Wireless bridge video receiver is logical
It crosses cable to connect with NVR, wireless bridge video receiver is used to parse the signal of wireless bridge video sending end sending, and NVR is used
In the newest monitor video image of storage；Wireless bridge video receiver is also connect with server；Server is for storing history
Monitor video image；NVR is connected with display by video line, and display is used for the video pictures of real-time display welding position；
Wireless bridge video receiver and master controller electrical connection, by the data information after the parsing of wireless bridge video receiver
It is sent to master controller；Wireless bridge video receiver can also store video to Cloud Server, pass through computer Internet
Or mobile terminal accessing Cloud Server checks video pictures.
Further, the master control system further includes correction unit and storage unit, and storage unit and correction unit are electric
It connects, for storing data information；Correction unit is electrically connected with automatic regulating system, master controller；The correction unit is to nothing
Gauze bridge video receiver is sent to the image of master controller or video pictures are analyzed and processed, and obtains the area of laser facula
With the area of molten cake, and by the area of the area of laser facula and molten cake with prestore hot spot threshold value and the molten cake in storage unit
Threshold value is compared, and the molten cake refers to the cake formed after welding wire is melt into liquid on welding object surface；When the area of molten cake
When more than or less than the molten cake threshold value, the adjusting driving pulse that correction unit sends corresponding information to automatic regulating system is wide
Degree control power output unit and the conveying speed unit for adjusting motor given voltage control transverse weld item, to realize pulse
Width controls the automatic adjustment of the conveying speed of power and transverse weld item, and the real-time display on human-computer interaction interface, so that
Data timely update.
Further, the master control system is also electrically connected with the driving mechanism of welder, such as master control system and weldering
The servo motor of connection device is electrically connected, and master control system controls the work of servo motor, realizes the welding process of whole grid.
Further, the master control system further includes continuous welding unit and spot welding unit；The sequential welding order
Member and spot welding unit are electrically connected with master controller respectively, and continuous welding unit and spot welding unit are also electric with human-computer interaction interface respectively
Connection；By human-computer interaction interface selection continuously weld and be spot welding, institute's input signal is transmitted to continuous welding after selection
Unit and spot welding unit, continuous welding unit and spot welding unit transmit information to main controller controls, to control welding side
Formula.
Compared with prior art, the invention has the following advantages that the present invention controls position biography by automatic control system
Sensor carrys out butt welding contact and is accurately positioned, and improves the welding precision of welding equipment；By wireless supervisory control system to welding
Situation is monitored in real time, and unqualified problem is welded in discovery in time, solves the problems, such as wired monitoring wiring complexity, low efficiency,
Video can also will be stored to Cloud Server by wireless bridge video receiver, and pass through computer Internet or mobile terminal
Cloud Server monitor video picture is accessed, more convenient monitoring grid welding situation is simultaneously corrected by correcting unit, increases
Add equipment controllability, improves the intelligence degree of control system.
Detailed description of the invention
Fig. 1 is overall structure block diagram of the present invention.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.The present invention being usually described and illustrated herein in the accompanying drawings is implemented
The component of example can be arranged and be designed with a variety of different configurations.Therefore, below to the reality of the invention provided in the accompanying drawings
The detailed description for applying example is not intended to limit the range of claimed invention, but is merely representative of selected implementation of the invention
Example.Based on the embodiments of the present invention, obtained by those of ordinary skill in the art without making creative efforts
Every other embodiment, shall fall within the protection scope of the present invention.
It should also be noted that similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined in a attached drawing, does not then need that it is further defined and explained in subsequent attached drawing.
Below by specific embodiment and in conjunction with attached drawing, the invention will be further described.
Embodiment 1:
The high-strength whole grid welding equipment control system of intelligence, main structure described in the present embodiment include master control system, pass
Sensor system, automatic regulating system, alarm system, wireless monitor unit；The master control system is used for information processing and welding
Control, structure includes single-chip computer control system and master controller, and single-chip computer control system is electrically connected with master controller；Described
Sensing system, automatic regulating system, alarm system and wireless monitor unit are electric with the master controller of the master control system
Connection；The alarm system is electrically connected with automatic regulating system.
Sensing system described in the present embodiment includes position sensor and sensor controller；The position sensor
The welding position of welder is set, is electrically connected with sensor controller, is accurately positioned for butt welding contact, makes to weld
Contact is matched with welding gun；Sensor controller is electrically connected with master controller.
Automatic regulating system described in the present embodiment include human-computer interaction interface, adjust driving pulse width control power it is defeated
The conveying speed unit and binary channels D/A converter of unit, adjusting motor given voltage control transverse weld item out, the tune
It saves driving pulse width control power output unit and adjusts the conveying speed unit of motor given voltage control transverse weld item
It is electrically connected with human-computer interaction interface, and adjusts driving pulse width control power output unit and adjust the control of motor given voltage
The conveying speed unit of transverse weld item processed is electrically connected by binary channels D/A converter with the master controller；The people
Machine interactive interface is electrically connected with alarm system；The alarm system for notifying equipment fault in time.
For monitoring in real time to welding position, wireless monitor unit includes wireless monitor unit described in the present embodiment
Wireless video collecting unit and wireless video receive processing unit；The wireless video collecting unit includes camera and wireless
Bridge video sending end；Wireless video collecting unit is set to welder side, for monitoring welding position in real time, acquires number
It is believed that breath, wireless bridge video sending end is used for the transmission of monitor video picture；The wireless video receives processing unit packet
Include wireless bridge video receiver, network hard disk video recorder NVR, server and display；Wireless bridge video receiver passes through
Cable is connected with NVR, and wireless bridge video receiver is used to parse the signal of wireless bridge video sending end sending, and NVR is used for
Store newest monitor video image；Wireless bridge video receiver is also connect with server；Server is for storing history prison
Control video image；NVR is connected with display by video line, and display is used for the video pictures of real-time display welding position；Nothing
Gauze bridge video receiver and master controller electrical connection, the data information after the parsing of wireless bridge video receiver is sent out
It send to master controller；Wireless bridge video receiver can also store video to Cloud Server, by computer Internet or
Mobile terminal accessing Cloud Server checks video pictures.
Master control system described in the present embodiment further includes correction unit and storage unit, and storage unit is electrically connected with correction unit
It connects, for storing data information；Correction unit is electrically connected with automatic regulating system, master controller；The correction unit is to wireless
Bridge video receiver is sent to the image of master controller or video pictures are analyzed and processed, obtain laser facula area and
The area of molten cake, and by the area of the area of laser facula and molten cake with prestore hot spot threshold value and the molten cake threshold in storage unit
Value is compared, and the molten cake refers to the cake formed after welding wire is melt into liquid on welding object surface；When the area of molten cake is big
When the molten cake threshold value, correction unit sends the adjusting driving pulse width of corresponding information to automatic regulating system
It controls power output unit and adjusts the conveying speed unit of motor given voltage control transverse weld item, to realize that pulse is wide
The automatic adjustment of the conveying speed of degree control power and transverse weld item, and the real-time display on human-computer interaction interface, make total
According to timely updating.
Master control system described in the present embodiment is also electrically connected with the driving mechanism of welder, such as master control system and welding
The servo motor of device is electrically connected, and master control system controls the work of servo motor, realizes the welding process of whole grid.
Master control system described in the present embodiment further includes continuous welding unit and spot welding unit；The continuous welding unit
It is electrically connected respectively with master controller with spot welding unit, continuous welding unit and spot welding unit are also electrically connected with human-computer interaction interface respectively
It connects；Continuous welding or spot welding are selected by human-computer interaction interface, institute's input signal is transmitted to continuous welding unit after selection
With spot welding unit, continuous welding unit and spot welding unit transmit information to main controller controls, to control welding manner.
Embodiment 2:
The high-strength whole grid welding equipment control system of intelligence, the method for realizing whole grid welding described in the present embodiment are as follows:
The conveying of range, pulse width control power and transverse weld item between route and pad will be welded according to the demand of welding
In speed typing human-computer interaction interface；The whole grid welding equipment control system of high-strength intelligence is opened, is controlled by master control system
Whole grid is welded workpiece altogether and is transported to specified station by the driving of welder；The welding position needed for whole grid is equal
Position sensor is set, preset pad is detected by position sensor, and monitoring data are delivered to monolithic
It after machine control system carries out analog signal conversion, is delivered in master controller, the welding gun of main controller controls welder to institute
Position is needed, is welded；It in welding process, is monitored in real time by wireless monitor unit butt welding contact, and by information conveyance
To master controller, the image or video pictures of main controller, correction unit is sent to master controller to wireless bridge video receiver
Image or video pictures be analyzed and processed, when the area of molten cake is more than or less than the molten cake threshold value, correct unit
Corresponding information is sent to the adjusting driving pulse width control power output unit of automatic regulating system and adjusts the given electricity of motor
The conveying speed unit of voltage-controlled transverse weld item processed, to accordingly adjust the conveying of pulse width control power and transverse weld item
Speed, and the real-time display on human-computer interaction interface, facilitate staff to observe in real time；Sequential welding is selected also according to actual demand
Mode is connect or is spot welded, it is vdiverse in function, it realizes more intelligentized control grid welding, improves work efficiency and weld essence
Degree；It when alarm system detects the system failure, promptly responds, welding equipment failure is avoided to bring unnecessary trouble.
It should be noted that wireless video collecting unit is set to welder side, but is not limited to the position, according to need
It wants, the position of welding position effective monitoring is ok as long as can be realized, wireless video collecting unit can be passed through into bracket
The side of welder is set.
Above-mentioned specific embodiment is only specific case of the invention, and scope of patent protection of the invention includes but is not limited to
The product form and style of above-mentioned specific embodiment, any claims of the present invention and any technical field of meeting
The appropriate changes or modifications that those of ordinary skill does it, all shall fall within the protection scope of the present invention.
Claims (7)
1. a kind of whole grid welding equipment control system of high-strength intelligence, it is characterised in that: its main structure include master control system,
Sensing system, automatic regulating system, alarm system, wireless monitor unit；The master control system is used for information processing and weldering
Control is connect, structure includes single-chip computer control system and master controller, and single-chip computer control system is electrically connected with master controller；It is described
Master controller with the master control system of sensing system, automatic regulating system, alarm system and wireless monitor unit
Electrical connection；The alarm system is electrically connected with automatic regulating system.
2. the whole grid welding equipment control system of high-strength intelligence according to claim 1, it is characterised in that: the biography
Sensor system includes position sensor and sensor controller；The weld part of welder is arranged in the position sensor
Position, is electrically connected with sensor controller, is accurately positioned for butt welding contact, match pad with welding gun；Sensing
Device controller is electrically connected with master controller.
3. the whole grid welding equipment control system of high-strength intelligence according to claim 1, it is characterised in that: it is described from
Dynamic regulating system includes human-computer interaction interface, adjusts driving pulse width control power output unit, adjusts motor given voltage
The conveying speed unit and binary channels D/A converter of transverse weld item are controlled, the adjusting driving pulse width controls power
Output unit and the conveying speed unit for adjusting motor given voltage control transverse weld item are electrically connected with human-computer interaction interface,
And it adjusts driving pulse width control power output unit and adjusts the conveying speed of motor given voltage control transverse weld item
Unit is electrically connected by binary channels D/A converter with the master controller；The human-computer interaction interface and alarm system electricity
Connection；The alarm system for notifying equipment fault in time.
4. the whole grid welding equipment control system of high-strength intelligence according to claim 1, it is characterised in that: the nothing
For line monitoring unit for monitoring in real time to welding position, wireless monitor unit includes wireless video collecting unit and wireless view
Frequency receives processing unit；The wireless video collecting unit includes camera and wireless bridge video sending end；Wireless video
Acquisition unit is set to welder side, and for monitoring welding position, collecting data information in real time, wireless bridge video is sent
End is used for the transmission of monitor video picture；It includes wireless bridge video receiver, net that the wireless video, which receives processing unit,
Network hard disk video recorder NVR, server and display；Wireless bridge video receiver is connected by cable with NVR, wireless bridge view
Frequency receiving end is used to parse the signal of wireless bridge video sending end sending, and NVR is for storing newest monitor video image；Nothing
Gauze bridge video receiver is also connect with server；Server is for storing history monitor video image；NVR and display pass through
Video line connection, display are used for the video pictures of real-time display welding position；Wireless bridge video receiver and the master
Data information after the parsing of wireless bridge video receiver is sent to master controller by controller electrical connection；Wireless bridge video
Receiving end can also store video to Cloud Server, check view by computer Internet or mobile terminal accessing Cloud Server
Frequency picture.
5. the whole grid welding equipment control system of high-strength intelligence according to claim 1, it is characterised in that: the master
Control system further includes correction unit and storage unit, and storage unit is electrically connected with correction unit, for storing data information；Correction
Unit is electrically connected with automatic regulating system, master controller；The correction unit is sent to master control to wireless bridge video receiver
The image or video pictures of device processed are analyzed and processed, and obtain the area of laser facula and the area of molten cake, and by laser facula
Area and the area of molten cake be compared with what is prestored in the hot spot threshold value of storage unit and molten cake threshold value, the molten cake refers to
Welding wire is melt into the cake formed after liquid on welding object surface；When the area of molten cake is more than or less than the molten cake threshold value
When, the adjusting driving pulse width that correction unit sends corresponding information to automatic regulating system controls power output unit and adjusting
Motor given voltage controls the conveying speed unit of transverse weld item, to realize pulse width control power and transverse weld item
Conveying speed automatic adjustment, and the real-time display on human-computer interaction interface, so that data timely update.
6. the whole grid welding equipment control system of high-strength intelligence according to claim 1, it is characterised in that: the master
Control system is also electrically connected with the driving mechanism of welder.
7. the whole grid welding equipment control system of high-strength intelligence according to claim 1, it is characterised in that: the master
Control system further includes continuous welding unit and spot welding unit；The continuous welding unit and spot welding unit respectively with master controller
Electrical connection, continuous welding unit and spot welding unit are also electrically connected with human-computer interaction interface respectively；It is selected by human-computer interaction interface
Continuously weld and be spot welding, institute's input signal is transmitted to continuous welding unit and spot welding unit, sequential welding order after selection
Member and spot welding unit transmit information to main controller controls.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910714249.1A CN110347093A (en) | 2019-08-03 | 2019-08-03 | A kind of whole grid welding equipment control system of high-strength intelligence |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910714249.1A CN110347093A (en) | 2019-08-03 | 2019-08-03 | A kind of whole grid welding equipment control system of high-strength intelligence |
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| CN110347093A true CN110347093A (en) | 2019-10-18 |
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| EP0566834A3 (en) * | 1992-03-25 | 1994-01-26 | Meidensha Electric Mfg Co Ltd | |
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Application publication date: 20191018 |
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