CN108316998A - A kind of titanium alloy automotive air intake pipe - Google Patents

A kind of titanium alloy automotive air intake pipe Download PDF

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Publication number
CN108316998A
CN108316998A CN201810269520.0A CN201810269520A CN108316998A CN 108316998 A CN108316998 A CN 108316998A CN 201810269520 A CN201810269520 A CN 201810269520A CN 108316998 A CN108316998 A CN 108316998A
Authority
CN
China
Prior art keywords
air inlet
inlet pipe
leading portion
back segment
stage casing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810269520.0A
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Chinese (zh)
Inventor
康继军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Baoji Middle Yu De Titanium Industry Co Ltd
Original Assignee
Baoji Middle Yu De Titanium Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Baoji Middle Yu De Titanium Industry Co Ltd filed Critical Baoji Middle Yu De Titanium Industry Co Ltd
Priority to CN201810269520.0A priority Critical patent/CN108316998A/en
Publication of CN108316998A publication Critical patent/CN108316998A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1805Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
  • Exhaust Silencers (AREA)

Abstract

The present invention relates to a kind of titanium alloy automotive air intake pipes, including air inlet pipe leading portion, air inlet pipe stage casing and air inlet pipe back segment, with 90 ° to 120 ° of angle between the air inlet pipe leading portion and the air inlet pipe stage casing, with 120 ° to 150 ° of angle between the air inlet pipe stage casing and the air inlet pipe back segment, it is characterised in that:The air inlet pipe leading portion has preceding mounting ring close to the region of nozzle, the air inlet pipe back segment has rear mounting ring close to the region of nozzle, the preceding mounting ring is integrally formed with the rear mounting ring has the 3 equidistant double circular ring structures for arriving 15mm mm of thickness on the air inlet pipe leading portion and air inlet pipe back segment outer surface, and the distance between twice annulus is 5 25mm in double circular ring structures.Structured high temperature stability is enhanced using titanium alloy material, air drag is reduced, reduces construction weight.

Description

A kind of titanium alloy automotive air intake pipe
Technical field
The invention belongs to auto-parts fields, are related to automotive air intake pipe, and in particular to a kind of titanium alloy automotive air intake pipe.
Background technology
Titanium is a kind of metal of youth, and the U.S. in 1948 just produces 2 tons of commercial titaniums, and mark titanium is as a kind of practicality Metal enters the modern life.Due to titanium have excellent properties, be widely used with Aeronautics and Astronautics, chemical industry, oil, metallurgy, Electric power, sea water desalination, military-civil all kinds of naval vessels, automobile making, health care and many daily necessities etc. numerous areas. Reserves of the titanium in the earth are only second to iron and aluminium, are referred to as third metal.Titanium products have intensity height and density is small, mechanicalness Can be good, toughness and etch resistant properties are good.However titanium processing technology is complicated, machining is particularly difficult, in hot-working, very It is easy to absorb the impurity such as hydrogen-oxygen carbon.
Air inlet pipe is to connect the device of air cleaner and inlet manifold.It is right when air inlet pipe producer designs air inlet pipe Certain guarantee is carried out in circulation area, and surface needs smooth, reduction frictional force, and air inlet pipe is fixed on cylinder cover, Using asbestos lining or asbestos rubber pad, mainly for ensureing the sealing performance of air inlet pipe.Air inlet pipe can allow combustibility to mix Gas and air are evenly distributed in each cylinder, secondly, it is also possible that oil film and combustion mixture vaporization.Air inlet pipe is all vapour Important accessory on vehicle, leading with domestic automobile industry, auto parts field is also quickly grown up, with automobile making Quotient requires higher and higher, and air inlet pipe producer is busy with the high-performance designs of air inlet pipe one after another, and demand also constantly increases.
Automotive air intake tube material currently on the market is mostly based on cast iron, aluminium alloy, silica gel material.Under equal conditions, Silica gel, aluminum alloy materials air inlet pipe have the defects of being easy high temperature ageing cracking, short life, and titanium alloy air inlet tube material is same Fire resistant anticorrosive under conditions of sample temperature and weight, be unlikely to deform, thermal diffusivity it is good.Because of these characteristics, it is applied to very Require higher field more.Requirement with people to automobile is increasingly increased, and especially auto industry, people require it will be as possible Ground is light, ensures that the safety and stability of structure, titanium alloy material undoubtedly meet this demand very much again.
Invention content
For the above technical problem, it is stronger that goal of the invention of the invention is to provide a kind of high-temperature behavior, stable structure, high temperature The automotive air intake pipe lasted a long time is not only able to meet the use needs of high-performing car, and can be with minimum production cost Complete the production of air feeder structure part.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of titanium alloy automotive air intake pipe, including air inlet pipe leading portion (1), air inlet pipe stage casing (2) and air inlet pipe back segment (3), With 90 ° to 120 ° of angle, the air inlet pipe stage casing (2) between the air inlet pipe leading portion (1) and the air inlet pipe stage casing (2) With 120 ° to 150 ° of angle between the air inlet pipe back segment (3), it is characterised in that:The air inlet pipe leading portion (1) is close The region of nozzle has preceding mounting ring (4), and the air inlet pipe back segment (3) has rear mounting ring (5) close to the region of nozzle, described Preceding mounting ring (4) is integrally formed with the rear mounting ring (5) in the air inlet pipe leading portion (1) and air inlet pipe back segment (3) appearance The equidistant double circular ring structures for arriving 15mm mm of thickness with 3 on face, the distance between twice annulus is in double circular ring structures 5-25mm。
Further, as the improvement of the present invention, it is characterised in that:In the air inlet pipe leading portion (1) and air inlet pipe Section (2) is bent by same pipe, and the air inlet pipe stage casing (2) is made up with the air inlet pipe back segment of the welding of different pipe.
Further, as the improvement of the present invention, it is characterised in that:The air inlet pipe leading portion (1), air inlet pipe stage casing (2) and air inlet pipe back segment (3) inner wall is by polishing.
Further, as the improvement of the present invention, it is characterised in that:The air inlet pipe leading portion (1), air inlet pipe stage casing (2) and the cross sectional shape of air inlet pipe back segment (3) be rectangle, circle or rounded corner rectangle.
Further, as the improvement of the present invention, it is characterised in that:The air inlet pipe leading portion (1), air inlet pipe stage casing (2) and the cross sectional shape of air inlet pipe back segment (3) can it is identical can not also be identical.
By above technical scheme, the invention has the advantages that:
By the way that mounting ring is arranged in rational position, and former mounting ring is improved to from monocycle bicyclic, preferably realized The needs of the installation and connection sealing of automotive air intake pipe and other component, bicyclic mounting ring can effectively ensure interstructural gas Close property reduces damage of the high-temperature fuel gas to other component;Meanwhile mounting ring moulding process by it is original welding be changed to one at Type enhances the structural stability of mounting ring segments, less easy to fall off, during automobile bumpiness traveling and long run, no But macrocyclic alternating load environment can be coped with, more can preferably keep connecting under high temperature environment, be effectively guaranteed riding The safety of vehicle personnel.
The pipeline of different angle in automotive air intake pipe is needed, ground is distinguished and uses two kinds of techniques of bending and welding, it is smaller Angle is used with pipe bending technique, and the continuity and integrality of structure is effectively ensured, and one-pass molding reduces process time cost, essence True angle control;Different tube welding process is then used compared with mitre, so that the tube wall of titanium alloy material is unlikely to because crossing wide-angle Bending stretches and area of section is caused to reduce, and reduces processing scrappage, improves production efficiency.
Automotive air intake inside pipe wall is polished, and is not only made polished air intake duct surface smooth, is effectively reduced intake resistance, It reduces when air flows through air flue the phenomenon that airway surface generates stagnation;And increase gas port after so that automotive air intake pipe is polished Diameter, the flow conductance and heat for being conducive to automotive air intake pipe are conducted.
The cross sectional shape for reasonably selecting automotive air intake pipe, is allowed to adapt to the automobile of different model, and product is made to have centainly There is wider market value while structural strength.
Description of the drawings:
Fig. 1 is front view of the present invention;
Fig. 2 is vertical view of the present invention;
The positions Fig. 3 left view of the present invention;
In figure:1- air inlet pipe leading portions, 2- air inlet pipe stage casing, 3- air inlet pipe back segments, mounting ring before 4-, mounting ring after 5-.
Specific implementation mode
With reference to Fig. 1 to Fig. 3, the present invention will be further described:
As shown in Figure 1, Figure 2 and Figure 3, a kind of titanium alloy automotive air intake pipe, including air inlet pipe leading portion 1,2 and of air inlet pipe stage casing Air inlet pipe back segment 3, with 90 ° to 120 ° of angle, the air inlet between the air inlet pipe leading portion 1 and the air inlet pipe stage casing 2 With 120 ° to 150 ° of angle between pipe stage casing 2 and the air inlet pipe back segment 3, it is characterised in that:The air inlet pipe leading portion 1 leans on The region of nearly nozzle has preceding mounting ring (4), and the air inlet pipe back segment 3 has rear mounting ring 5 close to the region of nozzle, before described Mounting ring 4 is integrally formed with the rear mounting ring 5 and is arrived with 3 on 3 outer surface of air inlet pipe back segment in the air inlet pipe leading portion 1 Equidistant double circular ring structures of 15mm mm of thickness, the distance between twice annulus is 5-25mm in double circular ring structures.
Further, as the improvement of the present invention, it is characterised in that:The air inlet pipe leading portion 1 and air inlet pipe stage casing 2 It is bent by same pipe, the air inlet pipe stage casing 2 is made up with the air inlet pipe back segment of the welding of different pipe.
Further, as the improvement of the present invention, it is characterised in that:The air inlet pipe leading portion 1, air inlet pipe stage casing 2 With 3 inner wall of air inlet pipe back segment by polishing.
Further, as the improvement of the present invention, it is characterised in that:The air inlet pipe leading portion 1, air inlet pipe stage casing 2 With the cross sectional shape of air inlet pipe back segment 3 be rectangle, circle or rounded corner rectangle.
Further, as the improvement of the present invention, it is characterised in that:The air inlet pipe leading portion 1, air inlet pipe stage casing 2 With the cross sectional shape of air inlet pipe back segment 3 can it is identical can not also be identical.By above technical scheme, have caused by the present invention Beneficial effect is:
By the way that mounting ring is arranged in rational position, and former mounting ring is improved to from monocycle bicyclic, preferably realized The needs of the installation and connection sealing of automotive air intake pipe and other component, bicyclic mounting ring can effectively ensure interstructural gas Close property reduces damage of the high-temperature fuel gas to other component;Meanwhile mounting ring moulding process by it is original welding be changed to one at Type enhances the structural stability of mounting ring segments, less easy to fall off, during automobile bumpiness traveling and long run, no But macrocyclic alternating load environment can be coped with, more can preferably keep connecting under high temperature environment, be effectively guaranteed riding The safety of vehicle personnel.
The pipeline of different angle in automotive air intake pipe is needed, ground is distinguished and uses two kinds of techniques of bending and welding, it is smaller Angle is used with pipe bending technique, and the continuity and integrality of structure is effectively ensured, and one-pass molding reduces process time cost, essence True angle control;Different tube welding process is then used compared with mitre, so that the tube wall of titanium alloy material is unlikely to because crossing wide-angle Bending stretches and area of section is caused to reduce, and reduces processing scrappage, improves production efficiency.
Automotive air intake inside pipe wall is polished, and is not only made polished air intake duct surface smooth, is effectively reduced intake resistance, It reduces when air flows through air flue the phenomenon that airway surface generates stagnation;And increase gas port after so that automotive air intake pipe is polished Diameter, the flow conductance and heat for being conducive to automotive air intake pipe are conducted.
The cross sectional shape for reasonably selecting automotive air intake pipe, is allowed to adapt to the automobile of different model, and product is made to have centainly The colleague of structural strength has wider market value.
Specifically:The innovative point of the present invention is mostly closed with silica gel, aluminium for the material of current automotive air intake pipe in the market Based on golden material, being easy aging deformation can not take into account with lightweight, the problems such as product quality is coarse, and consistency is poor.Using intensity More preferably, lighter and corrosion-resistant and high-temperature resistant the titanium alloy material of quality is as product material.
Silica gel material automotive air intake pipe is easy aging cracking deformation, and non-refractory, perishable;And aluminum alloy material Automobile repacking product, though quality is light, insufficient strength is easy breakage.The automobile repacking product of more traditional material, this project titanium close Golden automotive air intake pipe technological transformation project advantage is:From product advantage, using the titanium that intensity is high, thermal diffusivity is good, quality is small Alloy material is made, inner wall smooth, will not deform easily, is inhaled into cylinder with enabling inlet air flow fast and stable.Titanium or titanium alloy Material possesses the characteristics of lightweight and high intensity, under the premise of protecting and improving the safety and performance of repacking vehicle, keeps vehicle body light Quantization.
Simultaneously in the process for assembling and welding stage of product key, assembly welding is carried out using intelligence machine, improves production Efficiency simplifies operating personnel, is that titanium alloy automobile repacking part Product Precision and its consistency increase substantially, while reducing energy Consumption.By the technology upgrading replacement to product material, the automatic assembly welding of intelligent robot, product qualification rate greatly improves, titanium Alloy automobile reequips part precision and consistency meets or exceeds domestic and international same car repacking Product Level.
Air inlet pipe is to connect the device of air cleaner and inlet manifold, and the repacking of air inlet pipe mainly solves following three sides Face problem:
1) air inlet inside pipe wall polishes
Naturally aspirated engine is the pull of vacuum by descent of piston, and rush admits air into combustor inner cylinder, passive suction Gas efficiency can not show a candle to increase system;In order to increase air inlet rate, inlet channel is bigger, it is more smooth better.But producer produce in batches into When tracheae, it is contemplated that cost factor, it is impossible to which fine to be particular about, inevitably some are rough.In order to handle these problems, need Air inlet inside pipe wall is polished using grinding equipment.
The effect of air inlet inside pipe wall polishing can be divided into 2 aspects:First, polished air intake duct surface is smooth, can effectively drop Low intake resistance is reduced when air flows through air flue the phenomenon that airway surface generates stagnation;Second is that can moderately increase gas after polishing Road bore, the amplitude increased in this way is not very big, can be considered caused added benefit after polishing.
2) air inlet pipe cross sectional shape is reequiped
The shape of air inlet tube section substantially has 3 kinds of the rectangle of rectangle, circle and rounded corner.The shape of air inlet pipe is to air inlet Efficiency has a certain impact, and under various operating modes, the intake efficiency of the rectangular-section pipeline of rounded corner is preferable.The shape of air inlet pipe It should be as possible consistent with the shape of the air inlet pipe of original engine, the sectional area of air inlet pipe should be consistent with original.Air inlet pipe Length should take into account the application of endotracheal dynamic effect.
3) air inlet pipe material is reequiped
The material of air inlet pipe is considered as heat absorption less and quality is small, and the air inlet pipe of general vehicle is all by softer primary of quality Forming plastic cement material is made, and this kind of the cost of material is low, and convenient for producing in enormous quantities, but plastic material is easy to generate aging cracking Phenomenon.Aluminium alloy is easy high temperature deformation again.Titanium alloy material good heat dissipation, high temperature resistant, the advantages that being unlikely to deform.
Automobile dynamic system inlet manifold is manufactured with metal.It is complex-shaped due to manifold, it was to use in the past Aluminium alloy casting, but inner wall coarse, when use, is very big to the resistance of air, and noise is big, causes to burn insufficient, exhaust gas discharge It is more.In the last century 80's, Europe starts with losing core autofrettage (CoreMelt), so-formed manifold not only cost Height, and have certain rejection rate because the material PA66 (or PA6) of manifold is after fiberglass reinforced, processing temperature 250 to 260 DEG C, although in only a few minutes time of contact of Mo Nei and core, part core is also inevitably melted, and manifold is made Inner wall size be difficult to be controlled.Still have at a high temperature of bearing 220 DEG C at work due to the part requirements on engine periphery High-modulus, high intensity still have good mechanical performance and the toughness without fragmentation at -40 DEG C, for glass fiber enhanced nylon, silicon It has not been classic material for glue, aluminium alloy.
It is considered from automotive air intake pipe material lifetime, market competition, automobile are active etc., titanium alloy material air inlet pipe is at this Several aspects are all evaded.First, under equal conditions, titanium alloy material inner wall is more smooth, reduces windage, keeps air better Into promoting fully to burn;High-temperature corrosion resistance increases life of product again, economic and environment-friendly;Finally, quality is light and handy, and flexible can be with The good characteristics such as stretching.It is one to vehicle power hoisting that titanium alloy air inlet pipe quality is light and handy, inner wall smooth reduces the factors such as empty resistance A no small promotion.

Claims (4)

1. a kind of titanium alloy automotive air intake pipe, including air inlet pipe leading portion (1), air inlet pipe stage casing (2) and air inlet pipe back segment (3), institute State between air inlet pipe leading portion (1) and the air inlet pipe stage casing (2) with 90 ° to 120 ° of angle, the air inlet pipe stage casing (2) with With 120 ° to 150 ° of angle between the air inlet pipe back segment (3), it is characterised in that:The air inlet pipe leading portion (1) is close to pipe The region of mouth has preceding mounting ring (4), and the air inlet pipe back segment (3) has rear mounting ring (5) close to the region of nozzle, before described Mounting ring (4) is integrally formed with the rear mounting ring (5) in the air inlet pipe leading portion (1) and air inlet pipe back segment (3) outer surface Going up has the 3 equidistant double circular ring structures for arriving 15mm mm of thickness, and the distance between twice annulus is 5- in double circular ring structures 25mm;The air inlet pipe leading portion (1) is bent into air inlet pipe stage casing (2) by same pipe, the air inlet pipe stage casing (2) with it is described Air inlet pipe back segment is made up of the welding of different pipe.
2. a kind of titanium alloy automotive air intake pipe according to claim 1, it is characterised in that:The air inlet pipe leading portion (1), into Tracheae stage casing (2) and air inlet pipe back segment (3) inner wall are by polishing.
3. a kind of titanium alloy automotive air intake pipe according to claim 2, it is characterised in that:The air inlet pipe leading portion (1), into The cross sectional shape of tracheae stage casing (2) and air inlet pipe back segment (3) be rectangle, circle or rounded corner rectangle.
4. a kind of titanium alloy automotive air intake pipe according to claim 3, it is characterised in that:The air inlet pipe leading portion (1), into The cross sectional shape of tracheae stage casing (2) and air inlet pipe back segment (3) can it is identical can not also be identical.
CN201810269520.0A 2018-03-29 2018-03-29 A kind of titanium alloy automotive air intake pipe Pending CN108316998A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810269520.0A CN108316998A (en) 2018-03-29 2018-03-29 A kind of titanium alloy automotive air intake pipe

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Application Number Priority Date Filing Date Title
CN201810269520.0A CN108316998A (en) 2018-03-29 2018-03-29 A kind of titanium alloy automotive air intake pipe

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CN108316998A true CN108316998A (en) 2018-07-24

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002047933A (en) * 2000-08-01 2002-02-15 Aisin Takaoka Ltd Manifold and its manufacturing method
CN103769482A (en) * 2013-10-22 2014-05-07 北京航星机器制造有限公司 Global shaping mould and method of titanium alloy air inlet part
CN104564452A (en) * 2014-12-26 2015-04-29 曹铃强 Automobile engine intake pipe and integrated manufacturing process thereof
CN105003368A (en) * 2015-07-21 2015-10-28 力帆实业(集团)股份有限公司 Automobile air intake system
CN204961114U (en) * 2015-08-18 2016-01-13 上海汽车集团股份有限公司 Anti -freeze structure of empty filter outlet duct PCV mouth of air intake system
CN205578084U (en) * 2016-04-26 2016-09-14 台州艾钛机械有限公司 Exhaust pipe
CN208024449U (en) * 2018-03-29 2018-10-30 宝鸡市中煜徳钛业有限公司 A kind of titanium alloy automotive air intake pipe

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002047933A (en) * 2000-08-01 2002-02-15 Aisin Takaoka Ltd Manifold and its manufacturing method
CN103769482A (en) * 2013-10-22 2014-05-07 北京航星机器制造有限公司 Global shaping mould and method of titanium alloy air inlet part
CN104564452A (en) * 2014-12-26 2015-04-29 曹铃强 Automobile engine intake pipe and integrated manufacturing process thereof
CN105003368A (en) * 2015-07-21 2015-10-28 力帆实业(集团)股份有限公司 Automobile air intake system
CN204961114U (en) * 2015-08-18 2016-01-13 上海汽车集团股份有限公司 Anti -freeze structure of empty filter outlet duct PCV mouth of air intake system
CN205578084U (en) * 2016-04-26 2016-09-14 台州艾钛机械有限公司 Exhaust pipe
CN208024449U (en) * 2018-03-29 2018-10-30 宝鸡市中煜徳钛业有限公司 A kind of titanium alloy automotive air intake pipe

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Application publication date: 20180724