CN108312309A - A kind of signal sleeper prefabricated mould and its assembling application method - Google Patents
A kind of signal sleeper prefabricated mould and its assembling application method Download PDFInfo
- Publication number
- CN108312309A CN108312309A CN201810301472.9A CN201810301472A CN108312309A CN 108312309 A CN108312309 A CN 108312309A CN 201810301472 A CN201810301472 A CN 201810301472A CN 108312309 A CN108312309 A CN 108312309A
- Authority
- CN
- China
- Prior art keywords
- fixed plate
- sleeper
- locellus
- compression bar
- pregroove marks
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 241001669679 Eleotris Species 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 8
- 238000007906 compression Methods 0.000 claims abstract description 34
- 230000006835 compression Effects 0.000 claims abstract description 33
- 239000000463 material Substances 0.000 claims description 7
- 239000004698 Polyethylene Substances 0.000 claims description 6
- 238000012423 maintenance Methods 0.000 claims description 6
- -1 polyethylene Polymers 0.000 claims description 6
- 229920000573 polyethylene Polymers 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 239000002689 soil Substances 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000011150 reinforced concrete Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
- B28B7/241—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The present invention provides a kind of signal sleeper prefabricated mould, including a left side, right fixed plate, it is left, it is transversely provided with support plate above right fixed plate, it is equipped with compression bar along the centerline direction of both ends support plate, it is left, run through between right fixed plate and a multigroup left side is set, right locellus fixed plate, except a left side, outside the both ends of right fixed plate, every group left, right locellus fixed plate both sides are equipped with locellus baffle, form the pregroove marks of multiple cuboids, it is equipped with pre-embedded bolt in each pregroove marks, the through-hole that the pre-embedded bolt runs through vertically on compression bar is inserted into prefabricated trench bottom, every group left, it is equipped with screw hole in the same horizontal line of right locellus fixed plate, the Full threaded rod for extending transversely through entire mold is equipped between two screw holes, it adopts and is screwed on the outside of Full threaded rod.The configuration of the present invention is simple, light, easy to process, at low cost, the unified, good appearance using the prefabricated crowntree standard of the present invention, can prefabricated polylith crowntree simultaneously, prefabricated efficiency can be effectively improved.
Description
Technical field
The present invention relates to a kind of mold, specifically a kind of signal sleeper prefabricated mould and its assemble method.
Background technology
Sleeper is commonly used for carrying object, is in railway construction, the laying of dedicated track traveling equipment and load bearing equipment field
Indispensable material.According to the difference of its composition material, sleeper is broadly divided into wooden crossties, reinforced concrete sleeper, steel
Sleeper and composite material crosstie.Reinforced concrete sleeper belongs to more common sleeper, and which overcome the short defect of service life, tools
Have the characteristics that long lifespan, stability are good, there is quarrel high ferro to have become a direction of China's high ferro development at present, therefore having quarrel
It needs that signal cable is fixed using signal crowntree in high ferro Signal construction.
Invention content
In order to make prefabricated signal sleeper reach, standard size is unified, beautiful beautiful purpose, while improving signal sleeper
Prefabricated efficiency, the use of the new type provide a kind of signal sleeper prefabricated mould, simple in structure, light, easy to process, cost
It is low, the unified, good appearance using the prefabricated sleeper standard of the present invention, can prefabricated polylith crowntree simultaneously, can effectively improve prefabricated
Efficiency.
Technical scheme of the present invention：A kind of signal sleeper prefabricated mould, including left and right fixed plate, left and right fixed plate it is upper
Side is transversely provided with support plate, is equipped with compression bar along the centerline direction of both ends support plate, runs through setting between left and right fixed plate
Multigroup left and right locellus fixed plate, in addition to the both ends of left and right fixed plate, every group of left and right locellus fixed plate both sides are equipped with locellus
Baffle forms the pregroove marks of multiple cuboids, pre-embedded bolt is equipped in each pregroove marks, and the pre-embedded bolt runs through compression bar vertically
On through-hole be inserted into prefabricated trench bottom, screw hole is equipped in the same horizontal line of every group of left and right locellus fixed plate, between two screw holes
Equipped with the Full threaded rod for extending transversely through entire mold, adopts and be screwed on the outside of Full threaded rod.
Further, the pre-embedded bolt is fixed on by nut on compression bar, and the vertical through-hole on compression bar is inserted into pre-
Slot processed ensures that the reach that pre-embedded bolt is exposed in each pregroove marks is consistent using nut fixation.
Further, the support plate is arranged two pieces or more according to the length of entire prefabricated mould.
Further, the pregroove marks are equipped with 2-8, and the length of the pregroove marks is 200-400mm, wide 70-200mm,
High 100-250mm.
Further, the pregroove marks 6 are equipped with 6, and the length of the pregroove marks is 300mm, wide 140mm, high 150mm.
The height of the further pre embedded bolt is more than the height of compression bar, relative to prefabricated crowntree, pre-buried spiral shell
The exposed length of bar is 30-50mm.
The further left and right locellus fixed plate and support plate are all made of wooden materials making, and the material of compression bar is flat
Steel.
A kind of assembling application method of signal sleeper prefabricated mould, is as follows：
(1) a polyethylene film is spread on smooth ground, the size of prefabricated sleeper as needed is closed using size
Suitable left and right fixed plate, left and right fixed plate is placed on polyethylene film perpendicular to the ground, makes the water between left and right fixed plate
Flat distance is identical as sleeper；
(2) according to the length of sleeper, the screw hole of left and right fixed plate is extended transversely through using Full threaded rod, and left and right locellus is consolidated
Fixed board is separately fixed on the inside of left and right fixed plate；
(3) it is inserted vertically into locellus baffle respectively at the both ends of left and right locellus fixed plate, the locellus baffle wedge is left and right
Between fixed plate；
(4) support plate is laterally vertically placed on to the top of left and right fixed plate, then in the center line along both ends support plate
Compression bar is installed in direction, and compression bar is equipped with multiple through-holes, is passed through the through-hole of compression bar to be inserted vertically into pregroove marks pre-embedded bolt, is determined
The exposed reach of pre-embedded bolt in each pregroove marks, then pre-embedded bolt is fixed on compression bar with nut, complete mold
Assembling；
(5) slow setting soil is poured in each pregroove marks in mold, form removal tool after maintenance one day, drying sleeper is received after one day
Collect pile maintenance, until sleeper parches completely.
The configuration of the present invention is simple, it is light, it is easy to process, it is at low cost, it can be separated into multiple pregroove marks as needed, use
The prefabricated sleeper standard of the present invention is unified, good appearance, can prefabricated polylith sleeper simultaneously, prefabricated efficiency can be effectively improved.If
Multiple prefabricated moulds come into operation simultaneously, can disposable prefabricated more sleepers, greatly speed up the efficiency of prefabricated sleeper, simultaneously
Ensure that prefabricated finished product standard is unified, it is aesthetic in appearance, the effect by personal influence is preferably minimized.Each signal sleeper is pre-
The cost of molding jig is at 100 yuan or so, at low cost, high efficiency.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention；
Fig. 2 is the structural schematic diagram of prefabricated sleeper of the invention；
In figure：1,2-left and right fixed plate, 3-support plates, 4-compression bars, 5-locellus baffles, 6-pregroove marks, 7-is pre-buried
Bolt, 8,9-left and right locellus fixed plates, 10-Full threaded rods, 11-sleepers, 12-screws, 13-nuts.
Specific implementation mode
Following further describes the present invention with reference to the drawings.
The top of signal sleeper prefabricated mould as shown in Figure 1, including left and right fixed plate 1,2, left and right fixed plate 1,2 is horizontal
To equipped with support plate 3, it is equipped with compression bar 4 along the centerline direction of both ends support plate 3, runs through between left and right fixed plate 1,2 and sets
Multigroup left and right locellus fixed plate 8,9 is set, in addition to the both ends of left and right fixed plate 1,2, every group of 8,9 liang of left and right locellus fixed plate
Side is equipped with locellus baffle 5, forms the pregroove marks 6 of multiple cuboids, and left and right point at the both ends of left and right fixed plate 1,2 is arranged
Room fixed plate 8,9, the interior direction close to pregroove marks also are provided with locellus baffle 5.It is equipped with pre-embedded bolt 7, institute in each pregroove marks 6
State through-hole of the pre-embedded bolt 7 vertically on the compression bar 4 and be inserted into 6 bottom of pregroove marks, every group of left and right locellus fixed plate 8,9 it is same
Be equipped with screw hole on horizontal line, be equipped with the Full threaded rod 10 for extending transversely through entire mold between two screw holes, Full threaded rod 10 it is outer
Side is fixed using screw 12.
The pre-embedded bolt 7 is fixed on by nut 13 on compression bar 4, and the vertical through-hole on compression bar 4 is inserted into pregroove marks
6, it is ensured that the exposed reach of pre-embedded bolt 7 is consistent in each pregroove marks 6.The support plate 3 is according to entire prefabricated mould
Length is arranged two pieces or more, and the support plate 3 is at least in the respectively setting 1 of the both ends of left and right fixed plate 1,2, according to entire mould
The length of tool, intermediate to be suitably equipped with one or more, the pregroove marks 6 are equipped with 2-8, and the length of pregroove marks 6 is 200-400mm,
Wide 70-200mm, high 100-250mm.The height of the pre embedded bolt 7 is more than the height of compression bar 4, relative to prefabricated sleeper
11, the exposed length of pre embedded bolt 7 is 30-50mm, and exposed pre embedded bolt 7 is for the fixture for installing fixed cable.Institute
It states left and right locellus fixed plate 8,9 and support plate 3 is all made of wooden materials making, the material of compression bar 4 is band steel.
Embodiment one
When the present invention is specifically used, (1) spreads a polyethylene film on smooth ground, as needed prefabricated sleeper
Size left and right fixed plate is placed on polyethylene film perpendicular to the ground, is made using sizeable left and right fixed plate
Horizontal distance between left and right fixed plate is identical as sleeper, the length 2300mm of left and right fixed plate, height 150mm；
(2) according to the length of sleeper, the screw hole of left and right fixed plate is extended transversely through using Full threaded rod, and left and right locellus is consolidated
Fixed board is separately fixed on the inside of left and right fixed plate, and the long 140mm of left and right fixed plate, wide 40mm, thick 17mm, there is diameter in centre
The screw hole of 6mm,
(3) it is inserted vertically into locellus baffle respectively at the both ends of left and right locellus fixed plate, the locellus baffle wedge is left and right
Between fixed plate, locellus baffle high 150mm, wide 140mm, thick 17mm；
(4) support plate is laterally vertically placed on to the top of left and right fixed plate, then in the center line along both ends support plate
Compression bar is installed in direction, and compression bar is equipped with multiple through-holes, is passed through the through-hole of compression bar to be inserted vertically into pregroove marks pre-embedded bolt, is determined
The exposed reach of pre-embedded bolt in each pregroove marks, then pre-embedded bolt is fixed on compression bar with nut, complete mold
Assembling, the size long 220mm, wide 30mm, thick 20mm of the support plate, compression bar long 2300mm, wide 30mm, thick 2mm are described prefabricated
Slot is equipped with 6, and the length of the pregroove marks is 300mm, wide 140mm, high 150mm.
(5) slow setting soil is poured in each pregroove marks in mold, form removal tool after maintenance one day, fine day dries sleeper one day
Afterwards, pile maintenance is collected, until sleeper parches completely.
The foregoing is merely the detailed descriptions of specific embodiments of the present invention, do not limit the present invention with this, all at this
All any modification, equivalent and improvement etc. made by the mentality of designing of invention, should be included in protection scope of the present invention it
It is interior.
Claims (8)
1. a kind of signal sleeper prefabricated mould, it is characterised in that：Including left and right fixed plate (1,2), left and right fixed plate (1,2)
Top is transversely provided with support plate (3), and compression bar (4), left and right fixed plate are equipped with along the centerline direction of both ends support plate (3)
Multigroup left and right locellus fixed plate (8,9) is set between (1,2), and in addition to the both ends of left and right fixed plate (1,2), every group left and right
Locellus fixed plate (8,9) both sides are equipped with locellus baffle (5), form the pregroove marks (6) of multiple cuboids, each pregroove marks (6)
Interior to be equipped with pre-embedded bolt (7), the through-hole that the pre-embedded bolt (7) is run through vertically on compression bar (4) is inserted into pregroove marks (6) bottom, often
It is equipped with screw hole in the same horizontal line of the left and right locellus fixed plate (8,9) of group, is equipped between two screw holes and extends transversely through entire mold
Full threaded rod (10), the outside of Full threaded rod (10) is fixed using screw (12).
2. signal sleeper prefabricated mould according to claim 1, it is characterised in that：The pre-embedded bolt (7) passes through nut
(13) it is fixed on compression bar (4), the through-hole run through vertically on compression bar (4) is inserted into pregroove marks (6), is ensured using nut (13) fixation
The exposed reach of the interior pre-embedded bolt of each pregroove marks (6) (7) is consistent.
3. signal sleeper prefabricated mould according to claim 1, it is characterised in that：The support plate (3) is according to entire pre-
The length of molding jig is arranged two pieces or more.
4. signal sleeper prefabricated mould according to claim 1, it is characterised in that：The pregroove marks (6) are equipped with 2-8,
The length of pregroove marks (6) is 200-400mm, wide 70-200mm, high 100-250mm.
5. signal sleeper prefabricated mould according to claim 4, it is characterised in that：The pregroove marks (6) are equipped with 6, institute
The length for stating pregroove marks is 300mm, wide 140mm, high 150mm.
6. signal sleeper prefabricated mould according to claim 1, it is characterised in that：The height of the pre embedded bolt (7) is big
Height in compression bar (4), relative to prefabricated crowntree (11), the exposed length of pre embedded bolt (7) is 30-50mm.
7. signal sleeper prefabricated mould according to claim 1, it is characterised in that：The left and right locellus fixed plate (8,9)
Wooden materials are all made of with support plate (3) to make, the material of compression bar (4) is band steel.
8. according to the assembling application method of claim 1-7 any one of them signal sleeper prefabricated moulds, it is characterised in that tool
Steps are as follows for body：
(1) a polyethylene film is spread on smooth ground, the size of prefabricated sleeper, use are sizeable as needed
Left and right fixed plate is placed on polyethylene film by left and right fixed plate perpendicular to the ground, make between left and right fixed plate it is horizontal away from
It is identical from sleeper；
(2) according to the length of sleeper, the screw hole of left and right fixed plate is extended transversely through using Full threaded rod, by left and right locellus fixed plate
It is separately fixed on the inside of left and right fixed plate；
(3) it is inserted vertically into locellus baffle respectively at the both ends of left and right locellus fixed plate, the locellus baffle wedge is in left and right fixation
Between plate；
(4) support plate is laterally vertically placed on to the top of left and right fixed plate, then in the centerline direction along both ends support plate
Compression bar is installed, compression bar is equipped with multiple through-holes, passes through the through-hole of compression bar to be inserted vertically into pregroove marks pre-embedded bolt, determines each
The exposed reach of pre-embedded bolt in pregroove marks, then pre-embedded bolt is fixed on compression bar with nut, complete the assembling of mold；
(5) slow setting soil is poured in each pregroove marks in mold, form removal tool after maintenance one day, drying sleeper collects heap after one day
Code maintenance, until sleeper parches completely.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810301472.9A CN108312309A (en) | 2018-04-04 | 2018-04-04 | A kind of signal sleeper prefabricated mould and its assembling application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810301472.9A CN108312309A (en) | 2018-04-04 | 2018-04-04 | A kind of signal sleeper prefabricated mould and its assembling application method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108312309A true CN108312309A (en) | 2018-07-24 |
Family
ID=62897064
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810301472.9A Pending CN108312309A (en) | 2018-04-04 | 2018-04-04 | A kind of signal sleeper prefabricated mould and its assembling application method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108312309A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112536910A (en) * | 2020-11-25 | 2021-03-23 | 中铁一局集团有限公司 | Manufacturing method of prefabricated part |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB572396A (en) * | 1943-09-21 | 1945-10-05 | Dowsett Engineering Constructi | Improvements in the production of reinforced concrete sleepers and similar beams |
| GB586207A (en) * | 1944-08-24 | 1947-03-11 | Dowsett Engineering Constructi | Improvements in moulds for the production of concrete sleepers |
| CN101791863A (en) * | 2010-03-25 | 2010-08-04 | 北京盘天新技术有限公司 | Sleeper forming mold |
| CN205889492U (en) * | 2016-08-12 | 2017-01-18 | 河北建工集团有限责任公司 | Prefabricated device of concrete support |
| CN208020457U (en) * | 2018-04-04 | 2018-10-30 | 中铁建电气化局集团南方工程有限公司 | A kind of signal sleeper prefabricated mould |
-
2018
- 2018-04-04 CN CN201810301472.9A patent/CN108312309A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB572396A (en) * | 1943-09-21 | 1945-10-05 | Dowsett Engineering Constructi | Improvements in the production of reinforced concrete sleepers and similar beams |
| GB586207A (en) * | 1944-08-24 | 1947-03-11 | Dowsett Engineering Constructi | Improvements in moulds for the production of concrete sleepers |
| CN101791863A (en) * | 2010-03-25 | 2010-08-04 | 北京盘天新技术有限公司 | Sleeper forming mold |
| CN205889492U (en) * | 2016-08-12 | 2017-01-18 | 河北建工集团有限责任公司 | Prefabricated device of concrete support |
| CN208020457U (en) * | 2018-04-04 | 2018-10-30 | 中铁建电气化局集团南方工程有限公司 | A kind of signal sleeper prefabricated mould |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112536910A (en) * | 2020-11-25 | 2021-03-23 | 中铁一局集团有限公司 | Manufacturing method of prefabricated part |
| CN112536910B (en) * | 2020-11-25 | 2021-11-26 | 中铁一局集团有限公司 | Manufacturing method of prefabricated part |
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180724 |
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| RJ01 | Rejection of invention patent application after publication |