CN108298336B - Bag stacking and packing vehicle device - Google Patents
Bag stacking and packing vehicle device Download PDFInfo
- Publication number
- CN108298336B CN108298336B CN201810242222.2A CN201810242222A CN108298336B CN 108298336 B CN108298336 B CN 108298336B CN 201810242222 A CN201810242222 A CN 201810242222A CN 108298336 B CN108298336 B CN 108298336B
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- stacking
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- 238000012856 packing Methods 0.000 title abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000004806 packaging method and process Methods 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000007790 scraping Methods 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 230000033001 locomotion Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 6
- 239000000843 powder Substances 0.000 abstract description 2
- 238000004804 winding Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0238—Bags
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
The invention relates to a bag stacking and packing vehicle device, and belongs to a logistics bag stacking device. The technical scheme adopted is as follows: the guide rail main frame is provided with a bag stacking frame and a conveyor, the bag stacking frame and the conveyor can move on the guide rail main frame, the lower part of the guide rail main frame is provided with a placing space of a truck carriage, the bag stacking frame is internally provided with a bag stacking frame which is driven by a winch to lift up and down, the bottom of the bag stacking frame is provided with a bag stacking platform, an inclined belt is arranged between the bag stacking platform and the conveyor, a packaging bag filled with materials falls on the bag stacking platform from the conveyor through the inclined belt, a bag stacking mechanism is arranged in the bag stacking platform, the packaging bag falling on the bag stacking platform is flatly paved on the bag stacking platform, and the bag stacking platform is driven by the winch in the bag stacking frame to downwards approach the truck carriage to flatly pave the packaging bag to the truck carriage. The normalized powder can be orderly packaged and stacked, and is paved in a carriage of a truck, so that the position of the truck can be adjusted left and right, a stacking bag is mechanically carried out, the speed is high, the error rate is low, and the stable transfer efficiency in the placing process is high.
Description
Technical Field
The invention relates to a bag stacking and packing vehicle device, and belongs to a logistics bag stacking device.
Background
For common normalized packaged materials, the packaging bags are regularly stacked for ensuring transportation safety and convenient transportation during normal transportation, and the space utilization efficiency is improved by mutually staggered bag pressing mode, and meanwhile inclination caused by overlarge height is avoided.
At present, the common bag stacking mode is a semi-manual bag stacking mode and a full-automatic manipulator bag stacking mode, wherein the semi-manual bag stacking mode adopts a swingable conveyor to convey the semi-manual bag stacking mode into a boxcar, and then manual bag stacking is tidy. The semi-manual semi-mechanical mode has the advantages that the physical requirement on workers is high, the proficiency of the workers is seen by the tidy degree of stacking, the cost is low, and the semi-manual semi-mechanical mode is suitable for small-scale stacking. The full-automatic manipulator bag stacking is characterized by no manual field operation, but the full-automatic manipulator has high value, small gap between stacking speed and the manual machinery, and is not suitable for large-scale bag stacking.
For large trucks, the carrying capacity is large, and a relatively efficient bag stacking device is required to realize short-time bag conveying and stacking operation.
Disclosure of Invention
The invention provides a stacking and bagging vehicle device which can realize rapid stacking and bagging, improve the loading efficiency of normalized packaged materials and reduce the manual operation intensity.
In order to achieve the above purpose, the invention adopts the following technical scheme:
The utility model provides a sign indicating number bagging-off car device, including the guide rail body frame, be equipped with sign indicating number bag frame and the conveyer that can remove on the guide rail body frame, guide rail body frame lower part is equipped with the space of placing of boxcar, sign indicating number bag frame inside is equipped with the sign indicating number bag frame that drives oscilaltion by the winch, sign indicating number bag frame bottom is sign indicating number bag platform, be equipped with the slope belt between sign indicating number bag platform and the conveyer, the wrapping bag that is equipped with the material falls on the sign indicating number bag platform from the conveyer through the slope belt, be equipped with sign indicating number bag mechanism in the sign indicating number bag platform, the wrapping bag tiling of sign indicating number bag mechanism on the sign indicating number bag platform is on the sign indicating number bag platform, the sign indicating number bag platform is by the interior winch drive of sign indicating number bag frame downwards be close to the boxcar with the wrapping bag tiling to the boxcar.
Preferably, the mechanism of the bottom bearing wrapping bag of sign indicating number bag platform is the roller train of lining up, and the roller train is low back high before the sign indicating number bag platform is equipped with the removal wheelset in both sides and removes on the sign indicating number bag frame, is equipped with the joint board between the roller train of sign indicating number bag platform and the slope belt, and the sign indicating number bag platform is equipped with the motor that the drive removes the wheelset and removes and drives sign indicating number bag platform along sign indicating number bag frame back-and-forth movement, is equipped with the gyro wheel on the joint board, and the wrapping bag on the roller train is faded to the backward removal joint board of sign indicating number bag platform.
Further preferably, a bag stacking mechanism is arranged above the roller group, the bag stacking mechanism comprises scraping plates which are vertically arranged and parallel to the feeding direction of the inclined belt, the scraping plates are fixed on a linear motion mechanism, and the linear motion mechanism drives the scraping plates to push the packaging bags to one side for placement.
Further, a pair of centering plates are further arranged on the inclined belt, the centering plates are connected and are always balanced, the centering plates are hinged to the frame of the inclined belt at the upper end of the inclined belt, an air rod is arranged at the lower end of the inclined belt, and the extending ends of the air rod are connected to the centering plates and push the centering plates to swing left and right on the inclined belt.
Preferably, the stacking bag frame is provided with a winch platform for fixing a winch at the upper position, a steel wire rope of the winch is downwards connected with a lifting platform, the lower part of the lifting platform is connected with the stacking bag frame through a connecting rod, a guide wheel is arranged at the edge position of the lifting platform and is matched with the stacking bag frame for guiding, a balance pulley is arranged at the edge of the winch platform, the balance steel wire is respectively connected with the lifting platform and the balance weight at two ends after winding the balance pulley, and the balance weight is limited to move up and down in the vertical direction through a limiting rod.
Preferably, the upper part of the connecting rod is connected with a moving frame, the moving frame is provided with a left-right moving roller which moves left and right on the track of the lifting platform, and a screw rod transmission structure which drives the moving frame to move left and right on the track of the lifting platform is arranged between the moving frame and the lifting platform.
Preferably, the inclined belt is provided with a bag-arranging structure for arranging the packaging bags into a nearly square state, the front end of the conveyor is provided with a discharging mechanism which is connected with the front end conveyor, and the front end conveyor is connected with a warehouse system or a packaging system.
The invention has the advantages that:
Can pack normalized powder and neatly put things in good order to lay in the freight train carriage, can adapt to the position of freight train and control the adjustment, the sign indicating number bag adopts mechanization to go on, and is fast, and the error rate is low, and the process of placing is stable, and transfer efficiency is high.
Drawings
Figure 1 is a front view of the present invention,
Figure 2 is a top view of the present invention,
Figure 3 is a left side view of the present invention,
Figure 4 is a perspective view of the code pocket frame of the present invention,
Figure 5 is a front view of the code bag platform of the present invention,
Figure 6 is a top view of the code bag platform of the present invention,
Reference numerals: 1. the automatic bag stacking machine comprises a guide rail main frame, 2, a boxcar, 3, a bag stacking frame, 4, a conveyor, 5, a lifting platform, 6, a bag stacking frame, 7, a bag stacking platform, 8, an inclined belt, 9, a bag stacking mechanism, 10, a roller set, 11, a winch, 12 and a connecting plate, wherein the balance pulley of the winch platform 15, 16 limit rods, 17, a moving frame, 18 and a bag stacking mechanism 19 are balanced in the middle plate 14.
Detailed Description
The packing bag loading device is used for loading normalized packing bags, and can achieve regular stacking loading.
The working flow of the invention is as follows:
The bagged materials pass through a conveyor to be shaped at the front end and turned into bags, then a series of processes of bag arrangement, bag arrangement and the like are carried out in the device, and the piled bagged materials are piled up on a carriage of a truck layer by layer.
The working adaptation range of the device is as follows:
1) Packaging bag size range: the length is 600-850; 500-600 parts of width and 100-200 parts of height;
2) And (3) adapting to a vehicle: the width of the carriage is not less than 2300mm;
3) The application field is as follows: and loading bagged materials (such as cement, chemical fertilizer, and the like).
The structure of the invention is shown in figures 1-6, and the bag stacking and bagging device comprises a guide rail main frame 1, wherein the guide rail main frame is a frame body provided with two rails, and the height of the guide rail main frame is higher than that of a conventional truck, so that the truck can conveniently drive into a loading carriage to drive under a bag stacking frame 3 for loading.
The guide rail main frame 1 is provided with a code bag frame 3 and a conveyor 4 which can move on the guide rail main frame 1, the bottoms of the code bag frame 3 and the conveyor 4 are provided with moving wheels, the code bag frame 3 and the conveyor 4 are connected together, the code bag frame 3 is provided with a complete machine driving system for driving the moving wheels, and the corresponding moving wheels are provided with a braking system for controlling the stop of the code bag frame 3 and the conveyor 4.
The specific position of the moving position of the code bag frame 3 is judged by the provided sensor, and then the direction and the distance of each advance are judged by analysis and calculation.
The bag stacking frame 3 is provided with a winch platform 14 for fixing the winch 11 at the upper part, a steel wire rope of the winch 11 is downwards connected with the lifting platform 5, the lower part of the lifting platform 5 is connected with the bag stacking frame 6 through a connecting rod, the upper part of the connecting rod is connected with the moving frame 17, the moving frame 17 is provided with a left-right moving roller which moves left and right on the track of the lifting platform 5, and a screw transmission structure for driving the moving frame 17 to move left and right on the track of the lifting platform 5 is arranged between the moving frame 17 and the lifting platform 5.
The winch drives the lifting platform to lift up and down, so that the aim that the bag stacking frame 6 is close to the loading and unloading position of the carriage is fulfilled. When the truck is driven into the loading/unloading position, the stop position is not located on the center line of the lower part of the bag stacking frame 6, and fine adjustment is required again in the left-right direction. The lead screw transmission structure of the movable frame can drive the bag stacking frame 6 to realize fine adjustment of the left and right positions, and the bag stacking frame can be accurately aligned with the center line of the boxcar.
The bottom of the bag stacking frame 6 is provided with a bag stacking platform 7, the edge of the lifting platform 5 is provided with a guide wheel and the bag stacking frame 3 are matched and guided, the edge of the winch platform 14 is provided with a balance pulley 15, the balance steel wire is respectively connected with the lifting platform 5 and the counterweight at two ends after winding the balance pulley 15, and the counterweight is limited to move up and down in the vertical direction through a limiting rod 16.
The packing bag is transferred on the bag stacking platform, the self weight of the packing bag is larger, the circuit consumption is large by only lifting up and down through the winch, the lifting frequency of the winch is high, and the danger of failure of the braking effect is easy to occur. The creative use of this patent balance weight equipment can reduce the power consumption of lift process lower level, can place the potential danger that the winch became invalid and lead to moreover. The balance weight is simultaneously provided with a guide mechanism to prevent deflection. The counterweight and the limit rod piece are also provided with failure locking mechanisms, so that the danger caused by falling of the counterweight can be prevented when the steel wire rope between the counterweight and the lifting platform breaks due to reasons.
The utility model provides a sign indicating number bag platform 7 is equipped with slope belt 8 between conveyer 4, still is equipped with a pair of centering plate 13 on the slope belt 8, and centering plate 13 links to each other and is in balance all the time, and centering plate 13 is articulated to be connected in the frame of slope belt 8 in slope belt 8 upper end position, and centering plate 13 is equipped with the gas pole in slope belt 8 lower extreme position, and the end that stretches out of gas pole is connected in centering plate 13 and promotes centering plate 13 and swing about on slope belt 8.
The packaging bag filled with materials falls on the bag stacking platform 7 from the conveyor 4 through the inclined belt 8, the air rod of the middle plate drives the middle plate to incline to two sides according to the vacant position of the packaging bag on the bag stacking platform at the moment, and the packaging bag is pushed to swing leftwards or rightwards by the middle plate 13 to determine the placing position. The top of slope belt still is equipped with the bagging-off mechanism of adjusting of a wrapping bag adjustment direction, and this mechanism carries out horizontal and vertical adjustment according to the blank position of wrapping bag on a sign indicating number bag platform to realize that the wrapping bag can realize mutual crisscross the arranging between the lower bag of upper bag when laying in next floor, compaction each other, avoid edge wrapping bag because inertia drops when the freight train turns round.
The bag stacking platform 7 is internally provided with a bag stacking mechanism 9, the bag stacking mechanism 9 comprises scraping plates which are vertically arranged and parallel to the feeding direction of the inclined belt 8, the scraping plates are fixed on a linear motion mechanism, the bag stacking mechanism 9 is used for flatly paving a packaging bag falling on the bag stacking platform 7, and the placing positions of the placing directions are mutually pressed and placed according to the placing positions of the upper layer after being judged by a robot vision system.
The bag stacking platform 7 is driven by a winch 11 in the bag stacking frame 3 to downwards approach the boxcar 2 so as to lay the packaging bags in the boxcar 2. The mechanism of the bottom bearing wrapping bag of sign indicating number bag platform 7 is the gyro wheel group 10 of row, and gyro wheel group 10 is low back high in front of, and sign indicating number bag platform 7 is equipped with the removal wheelset in both sides and removes on sign indicating number bag frame 6, is equipped with the joint board 12 between gyro wheel group 10 and the slope belt 8 of sign indicating number bag platform 7, and sign indicating number bag platform 7 is equipped with the motor that drives the removal wheelset and removes and drive sign indicating number bag platform 7 and reciprocate along sign indicating number bag frame 6, is equipped with the gyro wheel on the joint board 12, and sign indicating number bag platform 7 backward removes the wrapping bag on the joint board 12 with the gyro wheel group 10 and pushes down.
The front of the inclined belt is also provided with a bag-arranging structure for arranging the packaging bag into a nearly square state. The front ends of the conveyors are respectively provided with a discharging mechanism which is connected with the front end conveyor, and the front end conveyor is connected with a warehousing system or a packaging system.
The transportation vehicle enters a designated area, the vehicle model (which can be customized) is input, the device calls the vehicle information stored in the computer, the detection device is started, the movable frame detects the width of the carriage and the inclination angle of the carriage, the center line of the carriage is positioned, then the movable frame drives the code bag platform to be positioned to the working initial position, and the whole system is started.
The bagged materials enter the conveyor through the conveying device, enter the bag stacking platform through the shaping mechanism which is arranged in an auxiliary mode of the conveyor, the bag stacking mechanism is matched with the bag adjusting mechanism to finish bag stacking arrangement work according to the input bag-shaped calling bag stacking program by the scraping plate of the bag stacking mechanism, and then the stacked bags are put down by the bag stacking platform. In the process, the conveyor continues to work, and the inclined belt enters a bag-retaining working procedure, namely, a bag is sent downwards for a certain distance and then is suspended, so that the bag-releasing buffer time is reserved. After the bag is placed, the lifting mechanism lifts the bag stacking mechanism for a certain distance and continues to perform the next working cycle until the whole vehicle is full. The theoretical loading speed is 1200-1600 bags/hour.
The device greatly saves manpower and material resources, improves labor efficiency, reduces loading cost (by more than 60 percent), and fills up domestic blank.
Claims (1)
1. The utility model provides a bag stacking and bagging device, which comprises a guide rail main frame (1), wherein a bag stacking frame (3) and a conveyor (4) which can move on the guide rail main frame (1) are arranged on the guide rail main frame (1), a placing space of a truck carriage (2) is arranged at the lower part of the guide rail main frame (1), and is characterized in that,
A bag stacking frame (6) which is driven by a winch (11) to lift up and down is arranged in the bag stacking frame (3), a bag stacking platform (7) is arranged at the bottom of the bag stacking frame (6), an inclined belt (8) is arranged between the bag stacking platform (7) and the conveyor (4), a packaging bag filled with materials falls on the bag stacking platform (7) from the conveyor (4) through the inclined belt (8), a bag stacking mechanism (9) is arranged in the bag stacking platform (7),
The bag stacking mechanism (9) is used for flatly paving the packaging bags falling on the bag stacking platform (7), and the bag stacking platform (7) is driven by a winch (11) in the bag stacking frame (3) to downwards approach the boxcar (2) to flatly pave the packaging bags in the boxcar (2);
a pair of centering plates (13) are further arranged on the inclined belt (8), the centering plates (13) are connected and are always balanced, the centering plates (13) are hinged to a rack of the inclined belt (8) at the upper end position of the inclined belt (8), an air rod is arranged at the lower end position of the inclined belt (8) on the centering plates (13), and the extending ends of the air rod are connected to the centering plates (13) and push the centering plates (13) to swing left and right on the inclined belt (8);
the mechanism for supporting the packaging bags at the bottom of the bag stacking platform (7) is a row of roller groups (10), the roller groups (10) are low at the front and high at the back, the bag stacking platform (7) is provided with moving wheel groups at the two sides to move on the track of the bag stacking frame (6), a connecting plate (12) is arranged between the roller groups (10) of the bag stacking platform (7) and the inclined belt (8), the bag stacking platform (7) is provided with a motor for driving the moving wheel groups to move so as to drive the bag stacking platform (7) to move back and forth along the bag stacking frame (6), rollers are arranged on the connecting plate (12), and the bag stacking platform (7) moves backwards to push the packaging bags on the roller groups (10) down;
a bag stacking mechanism (9) is arranged above the roller group (10), the bag stacking mechanism (9) comprises scraping plates which are vertically arranged and parallel to the feeding direction of the inclined belt (8), the scraping plates are fixed on a linear motion mechanism, and the linear motion mechanism drives the scraping plates to push the packaging bags to one side for placement;
The lifting device is characterized in that a winch platform (14) for fixing a winch (11) is arranged at the upper position of the bag stacking frame (3), a steel wire rope of the winch (11) is downwards connected with a lifting platform (5), the lower part of the lifting platform (5) is connected with a bag stacking frame (6) through a connecting rod, a guide wheel is arranged at the edge position of the lifting platform (5) and is matched with the bag stacking frame (3) for guiding, a balance pulley (15) is arranged at the edge of the winch platform (14), the balance steel wire is respectively connected with the lifting platform (5) and a counterweight at two ends after being wound around the balance pulley (15), and the counterweight is limited to move up and down in the vertical direction through a limiting rod (16);
The upper part of the connecting rod is connected with a movable frame (17), the movable frame (17) is provided with a left-right movable roller which moves left and right on the track of the lifting platform (5), and a screw transmission structure for driving the movable frame (17) to move left and right on the track of the lifting platform (5) is arranged between the movable frame (17) and the lifting platform (5);
The inclined belt is provided with a bag-arranging structure for arranging the packaging bags into a nearly square state, the front ends of the conveyors are respectively provided with a discharging mechanism connected with the front end conveyor, and the front end conveyor is connected with a warehouse system or a packaging system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810242222.2A CN108298336B (en) | 2018-03-22 | 2018-03-22 | Bag stacking and packing vehicle device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810242222.2A CN108298336B (en) | 2018-03-22 | 2018-03-22 | Bag stacking and packing vehicle device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108298336A CN108298336A (en) | 2018-07-20 |
| CN108298336B true CN108298336B (en) | 2024-05-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810242222.2A Active CN108298336B (en) | 2018-03-22 | 2018-03-22 | Bag stacking and packing vehicle device |
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| Country | Link |
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| CN (1) | CN108298336B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109019076B (en) * | 2018-08-09 | 2023-03-28 | 芜湖达成储运有限公司 | Box stacking device, stacking system and stacking method |
| CN109592445B (en) * | 2018-08-09 | 2022-11-15 | 麒麟(山东)智能设备制造有限公司 | Efficient container body stacking system and method |
| CN109019077B (en) * | 2018-08-09 | 2022-11-25 | 国药控股广东物流有限公司 | Box stacking system, stacking device and stacking method |
| CN109533988A (en) * | 2018-12-24 | 2019-03-29 | 哈尔滨联科包装机械有限公司 | Three-dimensional row posture turntable high position palletizing system and palletizing method |
| CN109704096B (en) * | 2018-12-24 | 2023-12-29 | 唐山智能电子有限公司 | Carriage detection and position control device of automatic car loader |
| CN109911654B (en) * | 2019-03-26 | 2024-02-23 | 伯曼机械制造（上海）有限公司 | Truck loader |
| CN110406994A (en) * | 2019-08-09 | 2019-11-05 | 滁州潍铭扬智能科技有限公司 | A kind of bagged material car loader |
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| CN103771146A (en) * | 2014-01-26 | 2014-05-07 | 武汉大通窑炉机械设备有限公司 | Setting machine balancing weight lifting device |
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| CN108298336A (en) | 2018-07-20 |
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| GR01 | Patent grant |