CN108296466A - A kind of robot die casting punching balance fully automatic system - Google Patents
A kind of robot die casting punching balance fully automatic system Download PDFInfo
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- CN108296466A CN108296466A CN201810336713.3A CN201810336713A CN108296466A CN 108296466 A CN108296466 A CN 108296466A CN 201810336713 A CN201810336713 A CN 201810336713A CN 108296466 A CN108296466 A CN 108296466A
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- robot
- balance
- die casting
- sensing device
- clamping jaw
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2076—Cutting-off equipment for sprues or ingates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2084—Manipulating or transferring devices for evacuating cast pieces
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a kind of robot die casting to be punched balance fully automatic system, include for further including robot, rotation air cooling mechanism and automatic balance stacking mechanism by the die casting machine of workpiece die cast, press machine and master control system for being punched the removal die casting mouth of a river；The robot grips successively is put into rotation air cooling mechanism, press machine and automatic balance stacking mechanism by the workpiece of die casting machine die cast；The rotation air cooling mechanism is for cooling down the workpiece of die cast；The automatic balance stacking mechanism is used for finished product balance and charging tray stacking；The die casting machine, press machine, robot, rotation air cooling mechanism and automatic balance stacking mechanism are electrically connected with master control system.The fully automatic system integral layout is reasonable, instead of traditional continuous-flow type operation, has saved human resources, robot jaw clamps stability is high, and manipulation accuracy is high, and security performance is strong, and product qualification rate is high.
Description
Technical field
The present invention relates to full automatic production equipment technical field, specially a kind of robot die casting punching balance is automatically
System.
Background technology
Alloy pressuring casting will generally pass through die cast, the detection of water material mouth, cooling, punching, collect vanning in production
Etc. manufacturing procedures, existing each manufacturing procedure be substantially using artificial distribution continuous-flow type work production, each process is by artificial shadow
Sound is larger, and processing precise degree is insufficient, and the process-cycle is partially long, and low production efficiency can not adapt to the recruitment cost increasingly promoted
Increasingly fierce industry competition.Therefore, it is necessary to a kind of fully automatic system is researched and developed, for detecting die cast, water material mouth,
Cooling, punching, the process equipment for collecting the processes such as vanning are integrated, and workpiece are folded up by robot, to realize full-automation.
Invention content
Purpose of the present invention is to：A kind of robot die casting punching balance fully automatic system is provided, instead of traditional flowing water
Formula operation reduces manpower consumption, and Product Precision is high.
The technical scheme is that：A kind of robot die casting punching balance fully automatic system, including be used for workpiece pressure
The die casting machine sensing device of type casting moulding by it is multiple, for being punched the press machine sensing device at the removal die casting mouth of a river by multiple and main
Control system sensing device by multiple, further include robot sensing device by multiple, rotation air cooling mechanism sensing device by multiple and
Automatic balance stacking mechanism sensing device is by multiple；The robot sensing device is incuded by multiple grippings successively by die casting machine
Device by the workpiece of multiple die casts be put into rotation air cooling mechanism sensing device by multiple, press machine sensing device by multiple and
Automatic balance stacking mechanism sensing device is by multiple；The rotation air cooling mechanism sensing device is used for by multiple by die cast
Workpiece is cooled down；The automatic balance stacking mechanism sensing device is used for finished product balance and charging tray stacking by multiple；The pressure
Casting machine sensing device is by multiple, press machine sensing device by multiple, robot sensing device by multiple, rotation air cooling mechanism induction
Device is electrically connected with master control system sensing device by multiple by multiple and automatic balance stacking mechanism sensing device by multiple.
As a preferred technical solution, the robot sensing device by it is multiple include robot fuselage and robot clamping jaw
Clamper induction device is by multiple；The robot jaw clamps sensing device by it is multiple by mechanical arm sensing device by multiple companies
Be connected on robot fuselage, and by robot control system control its carry out gripping be put into action；The robot clamping jaw folder
Tool sensing device by it is multiple include one be connected horizontally on mechanical arm sensing device by multiple front ends the first jaw clamps incude
Device is by multiple and two are vertically connected on second jaw clamps sensing device of the mechanical arm sensing device by multiple front end both sides
By multiple.
As a preferred technical solution, the first jaw clamps sensing device by it is multiple be by the first cylinder sensing device
By multiple, clamping jaw jacking block sensing device by multiple, clamping jaw cover board sensing device by multiple and the first clamping jaw sensing device by multiple
One link mechanism of composition；The first cylinder sensing device by multiple clamping jaw jacking block sensing devices that withstand by multiple, clamping jaw
Jacking block sensing device by it is multiple with clamping jaw cover board sensing device by multiple articulated connections, clamping jaw cover board sensing device is by multiple with the
One clamping jaw sensing device forms a link mechanism by multiple articulated connections, and the first clamping jaw sensing device is by being also connected on multiple
The clamping jaw fixed plate sensing device of limitation dead-centre position is useful for by multiple, the first cylinder sensing device is by multiple reciprocating motion bands
Dynamic first clamping jaw sensing device is by multiple openings or closure；The first clamping jaw sensing device is detachable and adjustable by multiple insides
Section is provided with more profilings and reinforcing strip sensing device is clamped by multiple；
The second jaw clamps sensing device by it is multiple include the second cylinder sensing device by multiple and the second clamping jaw induction dress
It sets by multiple；The second cylinder sensing device drives the second clamping jaw sensing device by multiple openings or receipts by multiple reciprocating motions
Hold together；The second clamping jaw sensing device is adjusted by multiple opening sizes；The second jaw clamps sensing device is by multiple
For the product processed taking-up to be placed into automatic balance stacking mechanism sensing device by multiple；
The first cylinder sensing device by multiple and the second cylinder sensing device by it is multiple with master control system sensing device by more
A electrical connection.
The rotation air cooling mechanism sensing device is by multiple as a preferred technical solution, including air-cooled rack induction dress
Set by it is multiple and mounted on air-cooled rack sensing device by the Air cooler sensing device on multiple by multiple, air-cooled smelting tool induction
Device is by multiple, and the Air cooler sensing device has sensing device by multiple sides by multiple be arranged in air-cooled smelting, and it goes out
Air port has sensing device by multiple towards air-cooled smelting；The air-cooled smelting tool sensing device is rotatably connected to air-cooled rack by multiple
Sensing device is by multiple；The air-cooled smelting tool sensing device is by multiple by fixing disk sensing device by multiple and uniform in a ring
Distribution is fixedly connected on fixed disk sensing device and is made of multiple multiple smeltings tool frame sensing device on multiple；Each smelting tool
Frame sensing device is made of multiple pallets in stepped arrangement.
As a preferred technical solution, the air-cooled smelting tool sensing device by it is multiple by Cam splitter sensing device by
It is multiple to be rotatably connected to air-cooled rack sensing device by multiple；The Cam splitter sensing device is by multiple upper and lower sides point
Not with fixed disk sensing device by multiple and air-cooled rack sensing device by multiple connections；The Cam splitter sensing device by
Multiple each rotation specified angles.
The air-cooled rack sensing device is additionally provided with sensing device induction by multiple sides as a preferred technical solution,
Device is by multiple, and the sensing device sensing device is made of multiple multiple inductors in stepped arrangement, for detecting
Whether there is or not products by multiple for each pallet sensing device.
The automatic balance stacking mechanism sensing device is by multiple as a preferred technical solution, including balance rack sense
Answer device by multiple, conveying mechanism sensing device by pendulum disk mechanism sensing device that is multiple and being successively set in balance rack by
Multiple, blank panel stacking mechanism sensing device is by multiple and dishful stacking mechanism sensing device by multiple；The pendulum disk mechanism induction
Device by multiple, by robot sensing device by it is multiple by product placement in charging tray；The blank panel stacking mechanism induction dress
It sets by multiple, for the multiple empty trays of stacking；The dishful stacking mechanism sensing device is by multiple, for the multiple full material of stacking
Disk；For the pendulum disk mechanism sensing device by multiple reception product balances, the charging tray for occupying product passes through conveying mechanism sensing device
It is sent to dishful stacking mechanism sensing device by multiple progress stackings by multiple, sensing device is by multiple at blank panel stacking mechanism
Empty tray is sent to pendulum disk mechanism sensing device by multiple by multiple by conveying mechanism sensing device, is recycled with this.
The conveying mechanism sensing device is filled including charging tray fixed plate sensing device by multiple, driving motor induction by multiple
It sets by multiple, synchromesh gear sensing device by multiple, synchronous conveyer band sensing device by multiple and several synchronous belt pressing plate senses
Answer device by multiple；The synchromesh gear sensing device is engaged by multiple gears by multiple and synchronous conveyer band sensing device and is passed
It is dynamic；The charging tray fixed plate sensing device is fixedly connected on together by several synchronous belt pressing plate sensing devices by multiple by multiple
Conveyer belt sensing device is walked by multiple tops；The driving motor sensing device by multiple control synchromesh gear sensing devices by
Multiple rotations, and then drive synchronous conveyer band sensing device by multiple transmissions, eventually by charging tray fixed plate sensing device by more
The charging tray that a mobile drive is placed on it is moved；
The blank panel stacking mechanism sensing device is by multiple multiple blank panel support devices including being symmetricly set on rack both sides；Often
A blank panel support device is by cylinder sensing device by multiple and be connected to telescopic cylinder sensing device by multiple telescopic rods
L-type supporting block sensing device be made of multiple；The empty tray that multiple stackings get up by multiple L-type supporting block sensing devices by
Multiple supports, when telescopic cylinder sensing device from multiple drive L-type supporting block sensing devices from it is multiple be retracted to both sides when, be located at
Charging tray fixed plate sensing device is fallen under one empty tray of bottom by multiple, subsequent telescopic cylinder sensing device is by multiple
L-type supporting block sensing device is driven to continue to support remaining empty tray by multiple resets；
The dishful stacking mechanism sensing device by it is multiple include liftout attachment sensing device by multiple and be symmetricly set on rack
The rotation briquetting sensing device of both sides is by multiple；Each rotation briquetting sensing device is hinged on the induction of balance rack by multiple
Device is by multiple；The liftout attachment sensing device is filled by ejection cylinder sensing device by the induction of multiple and liftout plate by multiple
It sets and is made of multiple；The ejection cylinder sensing device is placed on by multiple control liftout plate sensing devices by multiple risings drive
Liftout plate sensing device is moved up by the full charging tray on multiple, and completely charging tray pushes rotation briquetting sensing device by multiple during moving up
Rotation, when moved on full charging tray more than rotation briquetting sensing device by it is multiple after, rotation briquetting sensing device is by multiple resets, top
Go out cylinder sensing device to be moved down by multiple by multiple control liftout plate sensing devices, full charging tray is by rotation briquetting sensing device by more
A support.
As a preferred technical solution, the conveying mechanism sensing device by it is multiple further include guide rail sensing device by more
It is a；The guide rail sensing device by it is multiple have to be mutually parallel be fixedly connected on balance rack sensing device by two on multiple,
And it is located at pendulum disk mechanism sensing device by multiple, blank panel stacking mechanism sensing device by multiple and dishful stacking mechanism sensing device
By multiple lower sections, for the limiting by multiple moving directions to charging tray fixed plate sensing device；The charging tray fixed plate induction
Device is had with guide rail sensing device by multiple lower ends by multiple two to match sliding slots.
The blank panel stacking mechanism sensing device is also filled including liftout attachment induction by multiple as a preferred technical solution,
It sets by multiple；The liftout attachment sensing device is by multiple for being added from the bottom up by multiple to blank panel stacking mechanism sensing device
Add empty tray；The ejection cylinder sensing device is placed on ejection by multiple control liftout plate sensing devices by multiple risings drive
Plate sensing device is moved up by the empty tray on multiple, at this time L-type supporting block sensing device by multiple in telescopic cylinder sensing device
Be retracted to both sides under from multiple control, etc. empty trays stacking to blank panel stacking mechanism sensing device by after in multiple, L-type support
Block sensing device supports empty tray by multiple resetted in the case where telescopic cylinder sensing device is by multiple control.
Further include intermediate station sensing device as a preferred technical solution, by multiple；The intermediate station sensing device is by more
A setting is in die casting machine sensing device by multiple and rotation air cooling mechanism sensing device by between multiple, being arranged thereon for detecting
The workpiece of die cast whether be non-defective unit product detection device.
As a preferred technical solution, stacking limit is both provided on the blank panel stacking mechanism and dishful stacking mechanism
Plate.
It is an advantage of the invention that：
1. the fully automatic system integral layout is reasonable, instead of traditional continuous-flow type operation, human resources have been saved, it can bigger journey
Degree ensures the work safety of worker, and robot manipulation's accuracy is high, and stability is good, and security performance is strong, and product qualification rate is high；
2. robot jaw clamps can clamp product well, it is not easy to loosen, stability is good；
3. directional spreding, the jig step type arrangement in each direction can once place more the jig of rotation air cooling mechanism in a ring
A product progress is air-cooled, not only picks and places product convenient for robot, but also be convenient for the processing to be punched of robot feeding；Product is placed on rotation
On air-cooled jig frame, specified angle is rotated every time through Cam splitter, and air-cooled, cooling carries out product by the Air cooler of side
Effect is good；
4. the blank panel stacking mechanism and dishful stacking mechanism of automatic balance stacking mechanism can the multiple charging trays of stacking, robot gripping
Product is put into the charging tray of pendulum disk mechanism, and charging tray is sent by conveying mechanism to dishful stacking mechanism after filling, and passes through liftout attachment
The ejection of full charging tray is stacked up carry out automatic stacking in layer from the bottom up, the blank panel in blank panel stacking mechanism falls automatically
It send to pendulum disk mechanism to conveying mechanism, is recycled with this, substantially reduce human cost, improve production efficiency.
Description of the drawings
The invention will be further described with reference to the accompanying drawings and embodiments：
Fig. 1 is the structural schematic diagram of the fully automatic system of the present invention；
Fig. 2 is the dimensional structure diagram of robot jaw clamps in the present invention；
Fig. 3 is the overlooking structure diagram of robot jaw clamps in the present invention（First clamping jaw closed state）；
Fig. 4 is the overlooking structure diagram of robot jaw clamps in the present invention（First clamping jaw open configuration）；
Fig. 5 is the side structure schematic view of robot jaw clamps in the present invention；
Fig. 6 is the structural schematic diagram of the second clamping jaw in the present invention；
Fig. 7 is the dimensional structure diagram that air cooling mechanism is rotated in the present invention；
Fig. 8 is the overlooking structure diagram that air cooling mechanism is rotated in the present invention；
Fig. 9 is the structural schematic diagram of air-cooled smelting tool in the present invention；
Figure 10 is the dimensional structure diagram of automatic balance stacking mechanism in the present invention；
Figure 11 is the front view of automatic balance stacking mechanism in the present invention；
Figure 12 is the side view of automatic balance stacking mechanism in the present invention；
Figure 13 is the dimensional structure diagram of another angle of automatic balance stacking mechanism in the present invention；
Figure 14 is the drive connection partial schematic diagram of the conveying mechanism of automatic balance stacking mechanism in the present invention；
Figure 15 is dishful stacking structure partial schematic diagram in the present invention；
Figure 16 is hollow disc stacking structure partial schematic diagram of the present invention.
Specific implementation mode
Embodiment：
As shown in attached drawing 1-15, a kind of robot die casting is punched balance fully automatic system, includes for by workpiece die cast
Die casting machine 1, the press machine 2 for being punched the removal die casting mouth of a river, master control system 3, robot 4, rotation air cooling mechanism 5 and automatic
Balance stacking mechanism 6；The robot 4 grip successively by the workpiece of 1 die cast of die casting machine be put into rotation air cooling mechanism 5,
Press machine 2 and automatic balance stacking mechanism 6；The rotation air cooling mechanism 5 is for cooling down the workpiece of die cast；It is described
Automatic balance stacking mechanism 6 is used for finished product balance and charging tray stacking；The die casting machine 1, press machine 2, robot 4, rotation are air-cooled
Mechanism 5 and automatic balance stacking mechanism 6 are electrically connected with master control system 3.
As shown in figures 2-6, the robot 4 includes robot fuselage and robot jaw clamps 7；The robot clamping jaw
Fixture 7 is connected to by mechanical arm 41 on robot fuselage, and by robot control system control its carry out gripping be put into it is dynamic
Make；The robot jaw clamps 7 include that first jaw clamps 71 for being connected horizontally on 41 front end of mechanical arm and two are hung down
Direct-connected the second jaw clamps 72 for being connected on 41 front end both sides of mechanical arm；First jaw clamps 71 are by the first cylinder 711, folder
One link mechanism of pawl jacking block 712, clamping jaw cover board 713 and the first clamping jaw 714 composition；First cylinder 711 withstands clamping jaw
Jacking block 712, clamping jaw jacking block 712 are articulated and connected with clamping jaw cover board 713, and clamping jaw cover board 713 and the first clamping jaw 714 are articulated and connected, shape
At a link mechanism, the clamping jaw fixed plate 715 for limiting dead-centre position, the first cylinder are also associated on the first clamping jaw 714
711, which move back and forth the first clamping jaw 714 of drive, opens or is closed；The inside of first clamping jaw 714 is detachable and adjustable is provided with
Reinforcing strip 716 is clamped in more profilings；Second jaw clamps 72 include the second cylinder 721 and the second clamping jaw 722；Described second
Cylinder 721, which moves back and forth, drives the second clamping jaw 722 to open or collapse；The opening size of second clamping jaw 722 is adjustable；It is described
The product taking-up that second jaw clamps 72 are used to process is placed into automatic balance stacking mechanism 6；First cylinder 711
It is electrically connected with master control system 3 with the second cylinder 721；The robot jaw clamps 7 of the structure can clamp product well, be not easy
It loosens, stability is good.
As Figure 7-9, the rotation air cooling mechanism 5, including air-cooled rack 51 and the wind in air-cooled rack 51
Cold 52, air-cooled smelting tool 53, the Air cooler 52 is arranged in the side of air-cooled smelting tool 53, and its air outlet has towards air-cooled smelting
53；The air-cooled smelting tool 53 is rotatably connected in air-cooled rack 51；The air-cooled smelting tool 53 is by fixation disk 54 and equal in a ring
Even distribution is fixedly connected on the tool frame 55 of multiple smeltings on fixed disk 54 and forms；Each smelting tool frame 55 is by multiple in stepped arrangement
Pallet 56 form；The air-cooled smelting tool 53 is rotatably connected to by Cam splitter 57 in air-cooled rack 51；The cam
57 upper and lower side of dispenser is connect with fixed disk 54 and air-cooled rack 51 respectively；Angle is specified in rotation to the Cam splitter 57 every time
Degree；51 side of air-cooled rack is additionally provided with sensing device 58, and the sensing device 58 is by multiple senses in stepped arrangement
Device is answered to form, whether there is or not products on each pallet 56 for detecting.The jig of rotation air cooling mechanism directional spreding in a ring, Mei Gefang
To the arrangement of jig step type, can once place multiple products and carry out air-cooled, not only be convenient for robot to pick and place product, but also convenient for machine
The processing to be punched of people's feeding；Product is placed on the air-cooled jig frame of rotation, is rotated specified angle every time through Cam splitter, is passed through
The Air cooler of side carries out air-cooled, good cooling results to product.
As shown in Figure 10-16, the automatic balance stacking mechanism 6, including balance rack 61, conveying mechanism 62 and set successively
Set pendulum disk mechanism 63, blank panel stacking mechanism 64 and dishful stacking mechanism 65 in balance rack；The pendulum disk mechanism 63, passes through
Robot 4 is by product placement in charging tray；The blank panel stacking mechanism 64 is used for the multiple empty trays of stacking；The dishful stacking
Mechanism 65, for the multiple full charging trays of stacking；The pendulum disk mechanism 63 receives product balance, and the charging tray for occupying product passes through conveyer
Structure 62 is sent to stacking is carried out at dishful stacking mechanism 65, and 64 empty tray is sent by conveying mechanism 62 to pendulum at blank panel stacking mechanism
At disc mechanism 61, recycled with this.
The conveying mechanism 62 includes charging tray fixed plate 621, driving motor 622, synchromesh gear 623, synchronous conveyer band 624
With several synchronous belt pressing plates 625；The synchromesh gear 623 and synchronous conveyer band 624 gear engaged transmission；The charging tray is fixed
Plate 621 is fixedly connected on the top of synchronous conveyer band 624 by several synchronous belt pressing plates 625；The driving motor 622 controls
Synchromesh gear 623 rotates, and then synchronous conveyer band 624 is driven to be driven, and is placed eventually by the mobile drive of charging tray fixed plate 621
Charging tray thereon is moved；
The blank panel stacking mechanism 64 includes the multiple blank panel support devices for being symmetricly set on rack both sides；Each blank panel branch
Support arrangement is made of cylinder 641 and the L-type supporting block 642 being connected on 641 telescopic rod of telescopic cylinder；The sky that multiple stackings get up
Charging tray is supported by multiple L-type supporting blocks 642, when telescopic cylinder 641 drives L-type supporting block 642 to be retracted to both sides, is located at most
It is fallen in charging tray fixed plate 621 under one empty tray of lower section, subsequent telescopic cylinder 641 drives L-type supporting block 642 to reset continuation
Support remaining empty tray；
The dishful stacking mechanism 65 includes liftout attachment 66 and the rotation briquetting 651 for being symmetricly set on rack both sides；Each institute
Rotation briquetting 651 is stated to be hinged in balance rack 61；The liftout attachment 66 is made of ejection cylinder 661 and liftout plate 662；Institute
Stating the ejection control rising of liftout plate 662 of cylinder 661 drives the full charging tray being placed on liftout plate 662 to move up, full during moving up
Charging tray pushes rotation briquetting 651 to rotate, and after being moved on full charging tray more than rotation briquetting 651, rotation briquetting 651 resets, ejection
Cylinder 661 controls liftout plate 662 and moves down, and full charging tray is supported by rotation briquetting 651.
The conveying mechanism 62 further includes guide rail 626；The guide rail 626, which is mutually parallel, is fixedly connected on balance rack 61
On two, and positioned at pendulum disk mechanism 63, blank panel stacking mechanism 64 and dishful stacking mechanism 65 lower section, for being fixed to charging tray
The restriction of 621 moving direction of plate；There are two sliding slots to match with guide rail 626 in 621 lower end of charging tray fixed plate.
The blank panel stacking mechanism 64 also includes liftout attachment 66；The liftout attachment 66 is used for blank panel stacking mechanism 64
Empty tray is added from the bottom up；The ejection cylinder 661 controls liftout plate 662 and rises the sky for driving and being placed on liftout plate 662
Charging tray moves up, and L-type supporting block 642 is retracted under the control of telescopic cylinder 641 to both sides at this time, etc. empty trays stacking to blank panel code
After in stack machine structure 64, L-type supporting block 642 resets under the control of telescopic cylinder 641 supports empty tray；The liftout attachment 66,
For carrying out empty tray supplement to blank panel stacking mechanism 64.
Further explanation for above-mentioned technical proposal is all provided on the blank panel stacking mechanism 64 and dishful stacking mechanism 65
It is equipped with stacking limiting plate 67, the surrounding of each charging tray is correspondingly arranged that there are four stacking limiting plates 67, and each pile charging tray is effectively ensured
Stacking,vertical prevents charging tray from tilting.
The robot die casting of the present invention is punched balance fully automatic system, further includes intermediate station 8；The setting of the intermediate station 8 exists
Die casting machine 1 and rotation air cooling mechanism 5 between, be arranged thereon the workpiece for detecting die cast whether be non-defective unit product testing
Device, workpiece can be placed on air-cooled jig frame by being detected as the workpiece robot of non-defective unit, and defective products just directly throws into waste material frame
In.
A kind of robot die casting of the present invention is punched balance fully automatic system, and operation principle is：Die casting machine die casting materials and parts
Afterwards, robot receives automatic clamping product after instruction and places intermediate station to detect whether that for non-defective unit, non-defective unit is put into air-cooled smelting later
It in tool, rotates through Cam splitter and is cooled down by Air cooler every time, the first clamping jaw of robot grips the production cooled down
Product are placed on the punching removal die casting mouth of a river in press machine, and robot adjusts station and gripped the product of punching press with the second clamping jaw
Go out to be placed into the charging tray of pendulum disk mechanism, charging tray controls synchromesh gear by driving motor after filling and rotates, and then drives and synchronize
Convey V belt translation, the full charging tray being placed on it eventually by the mobile drive of charging tray fixed plate moved, by full charging tray send to
The ejection of full charging tray is stacked up carry out Automatic Code by the lower section of dishful stacking mechanism in layer from the bottom up by liftout attachment
Pile, then charging tray fixed plate be moved to the lower section of blank panel stacking mechanism, fall on charging tray under the blank panel in blank panel stacking mechanism is automatic
It is sent again in fixed plate to pendulum disk mechanism, balance stacking process is recycled with this.
It can be seen in the drawings that the same level of pendulum disk mechanism 62, blank panel stacking mechanism 64 and dishful stacking mechanism 65
Charging tray there are two being placed simultaneously on face, two second of robot, which clamp while gripping two products, is respectively put into two charging trays
In, work efficiency is high.
The above-described embodiments merely illustrate the principles and effects of the present invention, and is not intended to limit the present invention.It is any
Those skilled in the art can all carry out modifications and changes to above-described embodiment without violating the spirit and scope of the present invention.
Therefore, such as those of ordinary skill in the art without departing from the present invention it is revealed spirit with technological thought under
All equivalent modifications completed or change should be covered by the claim of the present invention.
Claims (10)
- Include for by the die casting machine of workpiece die cast 1. a kind of robot die casting is punched balance fully automatic system（1）, be used for The press machine at the punching removal die casting mouth of a river（2）And master control system（3）, it is characterised in that：It further include robot（4）, rotary wind Cold structure（5）With automatic balance stacking mechanism（6）；The robot（4）Gripping passes through die casting machine successively（1）The work of die cast Part is put into rotation air cooling mechanism（5）, press machine（2）With automatic balance stacking mechanism（6）；The rotation air cooling mechanism（5）For The workpiece of die cast is cooled down；The automatic balance stacking mechanism（6）For finished product balance and charging tray stacking；The pressure Casting machine（1）, press machine（2）, robot（4）, rotation air cooling mechanism（5）With automatic balance stacking mechanism（6）And master control system （3）Electrical connection.
- 2. a kind of robot die casting according to claim 1 is punched balance fully automatic system, it is characterised in that：The machine People（4）Including robot fuselage and robot jaw clamps（7）；The robot jaw clamps（7）Pass through mechanical arm（41）Even Be connected on robot fuselage, and by robot control system control its carry out gripping be put into action；The robot clamping jaw folder Tool（7）It is connected horizontally on mechanical arm including one（41）First jaw clamps of front end（71）It is vertically connected on mechanical arm with two （41）Second jaw clamps of front end both sides（72）.
- 3. a kind of robot die casting according to claim 2 is punched balance fully automatic system, it is characterised in that：Described first Jaw clamps（71）It is by the first cylinder（711）, clamping jaw jacking block（712）, clamping jaw cover board（713）With the first clamping jaw（714）Composition A link mechanism；First cylinder（711）Withstand clamping jaw jacking block（712）, clamping jaw jacking block（712）With clamping jaw cover board （713）Articulated connection, clamping jaw cover board（713）With the first clamping jaw（714）Articulated connection forms a link mechanism, the first clamping jaw （714）On be also associated with clamping jaw fixed plate for limiting dead-centre position（715）, the first cylinder（711）It moves back and forth and drives the One clamping jaw（714）It opens or is closed；First clamping jaw（714）Inside it is detachable and it is adjustable be provided with more profilings clampings plus Gu item（716）；Second jaw clamps（72）Including the second cylinder（721）With the second clamping jaw（722）；Second cylinder（721）It is past Multiple movement drives the second clamping jaw（722）It opens or collapses；Second clamping jaw（722）Opening size it is adjustable；Described second Jaw clamps（72）For the product processed taking-up to be placed into automatic balance stacking mechanism（6）In；First cylinder（711）With the second cylinder（721）With master control system（3）Electrical connection.
- 4. a kind of robot die casting according to claim 1 is punched balance fully automatic system, it is characterised in that：The rotation Air cooling mechanism（5）, including air-cooled rack（51）And it is mounted on air-cooled rack（51）On Air cooler（52）, air-cooled smelting tool（53）, The Air cooler（52）Setting has in air-cooled smelting（53）Side, and its air outlet has towards air-cooled smelting（53）；The air-cooled smelting Tool（53）It is rotatably connected to air-cooled rack（51）On；The air-cooled smelting tool（53）By fixed disk（54）It is uniformly distributed in a ring It is fixedly connected on fixed disk（54）On multiple smeltings have frame（55）Composition；Each smelting has frame（55）By multiple in stepped arrangement Pallet（56）Composition.
- 5. a kind of robot die casting according to claim 4 is punched balance fully automatic system, it is characterised in that：It is described air-cooled Smelting has（53）Pass through Cam splitter（57）It is rotatably connected to air-cooled rack（51）On；The Cam splitter（57）Upper and lower side Respectively with fixed disk（54）With air-cooled rack（51）Connection；The Cam splitter（57）Rotation specified angle every time.
- 6. a kind of robot die casting according to claim 4,5 is punched balance fully automatic system, it is characterised in that：The wind Cold frame（51）Side is additionally provided with sensing device（58）, the sensing device（58）By multiple inductors in stepped arrangement Composition, for detecting each pallet（56）On whether there is or not products.
- 7. a kind of robot die casting according to claim 1 is punched balance fully automatic system, it is characterised in that：It is described automatic Balance stacking mechanism（6）, including balance rack（61）, conveying mechanism（62）With the pendulum disk mechanism being successively set in balance rack （63）, blank panel stacking mechanism（64）With dishful stacking mechanism（65）；The pendulum disk mechanism（63）, pass through robot（4）By product It is placed in charging tray；The blank panel stacking mechanism（64）, it is used for the multiple empty trays of stacking；The dishful stacking mechanism（65）, use In the multiple full charging trays of stacking；The pendulum disk mechanism（63）Product balance is received, the charging tray for occupying product passes through conveying mechanism（62） It send to dishful stacking mechanism（65）Place carries out stacking, at blank panel stacking mechanism（64）Empty tray pass through conveying mechanism（62）Send to Pendulum disk mechanism（61）Place, is recycled with this；The conveying mechanism（62）Including charging tray fixed plate（621）, driving motor（622）, synchromesh gear（623）, synchronous transport Band（624）With several synchronous belt pressing plates（625）；The synchromesh gear（623）And synchronous conveyer band（624）Gear engagement passes It is dynamic；The charging tray fixed plate（621）Pass through several synchronous belt pressing plates（625）It is fixedly connected on synchronous conveyer band（624）It is upper Side；The driving motor（622）Control synchromesh gear（623）Rotation, and then drive synchronous conveyer band（624）Transmission, it is final logical Cross charging tray fixed plate（621）The charging tray that is placed on it of mobile drive moved；The blank panel stacking mechanism（64）Multiple blank panel support devices including being symmetricly set on rack both sides；Each blank panel Support device is by cylinder（641）Be connected to telescopic cylinder（641）L-type supporting block on telescopic rod（642）Composition；Multiple stackings The empty tray got up passes through multiple L-type supporting blocks（642）Support, works as telescopic cylinder（641）Drive L-type supporting block（642）To two When side is retracted, charging tray fixed plate is fallen under an empty tray of bottom（621）On, subsequent telescopic cylinder（641）Drive L Type supporting block（642）Reset continues to support remaining empty tray；The dishful stacking mechanism（65）Including liftout attachment（66）With the rotation briquetting for being symmetricly set on rack both sides（651）； Each rotation briquetting（651）It is hinged on balance rack（61）On；The liftout attachment（66）By ejection cylinder（661）The top and Ejecting plate（662）Composition；The ejection cylinder（661）Control liftout plate（662）Rise to drive and is placed on liftout plate（662）On expire Charging tray moves up, and completely charging tray pushes rotation briquetting during moving up（651）Rotation is more than rotation briquetting when being moved on full charging tray （651）Afterwards, briquetting is rotated（651）It resets, ejects cylinder（661）Control liftout plate（662）It moves down, full charging tray is by rotation briquetting （651）Support.
- 8. a kind of robot die casting according to claim 7 is punched balance fully automatic system, it is characterised in that：The conveying Mechanism（62）It further include guide rail（626）；The guide rail（626）It is mutually parallel and is fixedly connected on balance rack（61）On two Item, and it is located at pendulum disk mechanism（63）, blank panel stacking mechanism（64）With dishful stacking mechanism（65）Lower section, for being fixed to charging tray Plate（621）The restriction of moving direction；The charging tray fixed plate（621）Lower end has and guide rail（626）Two sliding slots to match.
- 9. a kind of robot die casting according to claim 7 is punched balance fully automatic system, it is characterised in that：The blank panel Stacking mechanism（64）Also include liftout attachment（66）；The liftout attachment（66）For giving blank panel stacking mechanism（64）From the bottom up Add empty tray；The ejection cylinder（661）Control liftout plate（662）Rise to drive and is placed on liftout plate（662）On empty material Disk moves up, at this time L-type supporting block（642）In telescopic cylinder（641）Control under be retracted to both sides, etc. empty trays stacking to blank panel Stacking mechanism（64）In after, L-type supporting block（642）In telescopic cylinder（641）Control under reset support empty tray.
- 10. a kind of robot die casting according to claim 1 is punched balance fully automatic system, it is characterised in that：Further include Intermediate station（8）；The intermediate station（8）It is arranged in die casting machine（1）With rotation air cooling mechanism（5）Between, it is arranged thereon for detecting The workpiece of die cast whether be non-defective unit product detection device.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810336713.3A CN108296466A (en) | 2018-04-16 | 2018-04-16 | A kind of robot die casting punching balance fully automatic system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810336713.3A CN108296466A (en) | 2018-04-16 | 2018-04-16 | A kind of robot die casting punching balance fully automatic system |
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| CN108296466A true CN108296466A (en) | 2018-07-20 |
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| CN201810336713.3A Pending CN108296466A (en) | 2018-04-16 | 2018-04-16 | A kind of robot die casting punching balance fully automatic system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110961593A (en) * | 2018-09-30 | 2020-04-07 | 苏州和正精密铸造有限公司 | Full-automatic die-casting forming equipment for automobile balance block and process method thereof |
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