CN108273951A - Bearing ring forging line and bearing ring production technology - Google Patents

Bearing ring forging line and bearing ring production technology Download PDF

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Publication number
CN108273951A
CN108273951A CN201810162887.2A CN201810162887A CN108273951A CN 108273951 A CN108273951 A CN 108273951A CN 201810162887 A CN201810162887 A CN 201810162887A CN 108273951 A CN108273951 A CN 108273951A
Authority
CN
China
Prior art keywords
station
bar workpiece
upset
robot
moved
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810162887.2A
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Chinese (zh)
Inventor
李德明
肖健
朱建龙
居延超
于政
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changzhou City Fulcrum Robot Technology Co Ltd
Original Assignee
Changzhou City Fulcrum Robot Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Changzhou City Fulcrum Robot Technology Co Ltd filed Critical Changzhou City Fulcrum Robot Technology Co Ltd
Priority to CN201810162887.2A priority Critical patent/CN108273951A/en
Publication of CN108273951A publication Critical patent/CN108273951A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21HMAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
    • B21H1/00Making articles shaped as bodies of revolution
    • B21H1/06Making articles shaped as bodies of revolution rings of restricted axial length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K1/00Making machine elements
    • B21K1/04Making machine elements ball-races or sliding bearing races
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K27/00Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K29/00Arrangements for heating or cooling during processing

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

The invention discloses a kind of bearing ring forging line and bearing ring production technologies,Bearing ring forging line has heating station,Upset station,Punching station,Rolling ring station,First pose adjustment station,Second pose adjustment station and shaping station,It includes the heating furnace for forming bar workpiece after being heated to the bearing ferrule blanks on heating station,The first robot for the bar workpiece after erectting to be moved to upset station,For carrying out upset upset press machine to the bar workpiece on upset station,The transfer device of punching station is moved to for the bar workpiece after will be upset on upset station,Punching press machine for being punched out to the bar workpiece on punching station,First attitude-adjusting system,Second robot,Ring rolls,Second attitude-adjusting system,Third robot and shaping press machine.The present invention can realize the automatic forging of bearing ring, prevent the generation of personnel casualty accidents, improve the forging efficiency of bearing ring.

Description

Bearing ring forging line and bearing ring production technology
Technical field
The present invention relates to a kind of bearing ring forging line and bearing ring production technologies.
Background technology
Currently, in bearing ring forges process, the operation in the forging technology of bearing ring is all by several forger Carry out left-hand seat and assistant in narrow place, operating personnel are both exposed to identical hostile environment and the larger senior engineer of security risk In condition;In large-sized forging workshop, endanger with the different and different of work position;But common feature:The manual labor of high intensity, makes an uproar Sound, air smog pollution;Workpeople is exposed under high temperature air and heat radiation;But in large-sized forging workshop, close to heating furnace or The operating point of falling tup machine may be up to 150 DEG C~190 DEG C, easily cause operating personnel's salt deficiency and heat cramps, to workers ' health meeting There is serious harm.
Invention content
The technical problem to be solved by the present invention is to overcome the deficiencies of existing technologies, a kind of bearing ring forging is provided Line, it can realize the automatic forging of bearing ring, prevent the generation of personnel casualty accidents, improve the forging effect of bearing ring Rate.
In order to solve the above technical problems, the technical scheme is that:A kind of bearing ring forging line, it has Heating station, upset station, punching station, rolling ring station, the first pose adjustment station, the second pose adjustment station and shaping work Position, it includes:
Heating furnace for forming bar workpiece after being heated to the bearing ferrule blanks on heating station;
The first robot for the bar workpiece after erectting to be moved to upset station;
For carrying out upset upset press machine to the bar workpiece on upset station;
The transfer device of punching station is moved to for the bar workpiece after will be upset on upset station;
Punching press machine for being punched out to the bar workpiece on punching station;
The transfer device is additionally operable to the bar workpiece transfer after punching to the first pose adjustment station;
For carrying out the first pose adjustment that pose adjustment keeps it horizontal to the bar workpiece on the first pose adjustment station Mechanism;
The second robot for horizontal bar workpiece to be moved to rolling ring station;
Ring rolls for carrying out rolling ring to the bar workpiece on rolling ring station;
Second robot is additionally operable to the bar workpiece after rolling ring on rolling ring station being moved to the second posture tune Whole station;
For carrying out the second pose adjustment that pose adjustment makes it erect to the bar workpiece on the second pose adjustment station Mechanism;
Third robot for the bar workpiece of setting to be moved to shaping station;
Shaping press machine for carrying out shaping to the bar workpiece on shaping station;
The third robot is additionally operable to will be on shaping station and bar workpiece that shaping finishes is moved to finished product material frame.
Further, bearing ring forging line further includes overturning material path for housing bar workpiece and for that will overturn Bar workpiece in material path carries out the switching mechanism that overturning makes it erect.
A kind of concrete structure of transfer device is further provided, the transfer device is defeated including the 4th robot, workpiece Bar workpiece after sending band component and the 5th robot, the 4th robot will be upset on upset station is moved to workpiece The head end portion of conveyer belt assembly, the workpiece transfer device component will be delivered to its tail end positioned at the bar workpiece in its head end portion, 5th robot is used to the bar workpiece of the tail end of workpiece transfer device component is moved to punching station and for will Bar workpiece transfer after punching is to the first pose adjustment station.
Further for the movement for facilitating the second robot, bearing ring forging line further includes parallel track, described Second robot movable is connected in parallel track.
The present invention also provides a kind of bearing ring production technologies, it applies bearing ring forging line, the step of technique It is rapid as follows:
S1:Bar workpiece is formed after being heated to the bearing ferrule blanks on heating station by heating furnace;
S2:The bar workpiece after setting is moved to upset station by the first robot;
S3:The bar workpiece on upset station is carried out by upset press machine upset;
S4:By transfer device will be upset on upset station after bar workpiece be moved to punching station;
S5:It is punched out by the punching press machine bar workpiece on the station of hole that liquidates;
S6:By transfer device by the bar workpiece transfer after punching to the first pose adjustment station;
S7:Carrying out pose adjustment by the bar workpiece on first attitude-adjusting system pair the first pose adjustment station makes it It is horizontal;
S8:Horizontal bar workpiece is moved to rolling ring station by the second robot;
S9:Rolling ring is carried out to the bar workpiece on rolling ring station by ring rolls;
S10:The bar workpiece after rolling ring on rolling ring station is moved to the second pose adjustment by the second robot Station;
S11:Carrying out pose adjustment by the bar workpiece on second attitude-adjusting system pair the second pose adjustment station makes It is erect;
S12:The bar workpiece of setting is moved to shaping station by third robot;
S13:Shaping is carried out to the bar workpiece on shaping station by shaping press machine;
S14:The bar workpiece that simultaneously shaping finishes on shaping station is moved to finished product material frame by third robot.
After using above-mentioned technical proposal, bearing ferrule blanks are put into heating furnace by the present invention, by heating furnace to its into Row heating, it is upset to the progress of bar workpiece by upset press machine, bar workpiece is punched out by punching press machine, is passed through Ring rolls carries out rolling ring to the bar workpiece on rolling ring station, carries out shaping to bar workpiece by shaping press machine, then adds Thermal technology position, upset station, punching station, rolling ring station, the first pose adjustment station, the second pose adjustment station and shaping station Between movement carried out by each robot, to complete to the automatic forging of bearing ring, relative to artificial operation, this Bearing ring forging line is more advantageous to the integration of product, it is ensured that the quality absolute stability of product, technological level phase For traditional artificial more systematization, production efficiency is improved, has prevented the generation of personnel casualty accidents.
Description of the drawings
Fig. 1 is the structural schematic diagram of the bearing ring forging line of the present invention.
Specific implementation mode
In order that the present invention can be more clearly and readily understood, right below according to specific embodiment and in conjunction with attached drawing The present invention is described in further detail.
As shown in Figure 1, a kind of bearing ring forging line, it has heating station, upset station 10, punching station 20, rolling ring station 30, the first pose adjustment station, the second pose adjustment station and shaping station 40, it includes:
Heating furnace 1 for forming bar workpiece after being heated to the bearing ferrule blanks on heating station;
The first robot 2 for the bar workpiece after erectting to be moved to upset station 10;
For carrying out upset upset press machine 3 to the bar workpiece on upset station 10;
The transfer device of punching station 20 is moved to for the bar workpiece after will be upset on upset station 3;
Punching press machine 4 for being punched out to the bar workpiece on punching station 20;
The transfer device is additionally operable to the bar workpiece transfer after punching to the first pose adjustment station;
For carrying out the first pose adjustment that pose adjustment keeps it horizontal to the bar workpiece on the first pose adjustment station Mechanism 5;
The second robot 6 for horizontal bar workpiece to be moved to rolling ring station 30;
Ring rolls 7 for carrying out rolling ring to the bar workpiece on rolling ring station 30;
Second robot 6 is additionally operable to the bar workpiece after rolling ring on rolling ring station 30 being moved to the second posture Adjust station;
For carrying out the second pose adjustment that pose adjustment makes it erect to the bar workpiece on the second pose adjustment station Mechanism 8;
Third robot 9 for the bar workpiece of setting to be moved to shaping station 40;
Shaping press machine 11 for carrying out shaping to the bar workpiece on shaping station 40;
The third robot 9 is additionally operable to will be on shaping station 40 and bar workpiece that shaping finishes is moved to finished product material Frame.
As shown in Figure 1, bearing ring forging line further includes overturning material path for housing bar workpiece and for will Bar workpiece in overturning material path carries out the switching mechanism 12 that overturning makes it erect;Switching mechanism 12, first in the present embodiment Attitude-adjusting system 5 and the second attitude-adjusting system 8 all can be common multivariant manipulators.
As shown in Figure 1, the transfer device includes the 4th robot 13, workpiece transfer device component 14 and the 5th robot 15, the 4th robot 13 will be upset on upset station 10 after bar workpiece be moved to workpiece transfer device component 14 Head end portion, the workpiece transfer device component 14 will be delivered to its tail end positioned at the bar workpiece in its head end portion, the described 5th Robot 15 is used to the bar workpiece of the tail end of workpiece transfer device component 14 is moved to punching station 20 and for that will will rush Bar workpiece transfer after hole is to the first pose adjustment station.
As shown in Figure 1, bearing ring forging line further includes parallel track 15, second robot 6 is flexibly connected In parallel track 15;Second robot 6 can move back and forth in parallel track 15, for moving horizontal bar workpiece It moves to rolling ring station 30 and for the bar workpiece after rolling ring on rolling ring station 30 to be moved to the second pose adjustment station;
The bearing ring production technology, it applies above-mentioned bearing ring forging line, the step of technique as follows:
S1:Bar workpiece is formed after being heated to the bearing ferrule blanks on heating station by heating furnace 1;
S2:The bar workpiece after setting is moved to upset station 10 by the first robot 2;
S3:The bar workpiece on upset station 10 is carried out by upset press machine 3 upset;
S4:By transfer device will be upset on upset station 10 after bar workpiece be moved to punching station 20;
S5:The bar workpiece on punching station 20 is punched out by punching press machine 4;
S6:By transfer device by the bar workpiece transfer after punching to the first pose adjustment station;
S7:Carrying out pose adjustment to the bar workpiece on the first pose adjustment station by the first attitude-adjusting system 5 makes It is horizontal;
S8:Horizontal bar workpiece is moved to rolling ring station 30 by the second robot 6;
S9:Rolling ring is carried out to the bar workpiece on rolling ring station 30 by ring rolls 7;
S10:The bar workpiece after rolling ring on rolling ring station 30 is moved to the second posture tune by the second robot 6 Whole station;
S11:Carrying out pose adjustment to the bar workpiece on the second pose adjustment station by the second attitude-adjusting system 8 makes It is erect;
S12:The bar workpiece of setting is moved to shaping station 40 by third robot 9;
S13:Shaping is carried out to the bar workpiece on shaping station 40 by shaping press machine 11;
S14:The bar workpiece that simultaneously shaping finishes on shaping station 40 is moved to finished product material frame by third robot 9.
Working principle of the present invention is as follows:
Bearing ferrule blanks are put into heating furnace 1 by the present invention, are heated to it by heating furnace 1, and upset punching press is passed through Machine 3 is upset to the progress of bar workpiece, is punched out to bar workpiece by punching press machine 4, by ring rolls 7 to rolling ring work Bar workpiece on position 30 carries out rolling ring, carries out shaping to bar workpiece by shaping press machine 11, then heating station, upset Station 10, punching station 20, rolling ring station 30, the first pose adjustment station, the second pose adjustment station and shaping station 40 it Between movement carried out by each robot, to complete to the automatic forging of bearing ring, relative to artificial operation, this axis Bearing ring forging line is more advantageous to the integration of product, it is ensured that the quality absolute stability of product, technological level are opposite In traditional artificial more systematization, production efficiency is improved, has prevented the generation of personnel casualty accidents.
Particular embodiments described above, pair present invention solves the technical problem that, technical solution and advantageous effect carry out It is further described, it should be understood that the above is only a specific embodiment of the present invention, is not limited to this Invention, all within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should be included in this hair Within bright protection domain.

Claims (5)

1. a kind of bearing ring forging line, which is characterized in that it has heating station, upset station (10), punching station (20), rolling ring station (30), the first pose adjustment station, the second pose adjustment station and shaping station (40), it includes:
Heating furnace (1) for forming bar workpiece after being heated to the bearing ferrule blanks on heating station;
The first robot (2) for the bar workpiece after erectting to be moved to upset station (10);
For carrying out upset upset press machine (3) to the bar workpiece on upset station (10);
The transfer device of punching station (20) is moved to for the bar workpiece after will be upset on upset station (3);
Punching press machine (4) for being punched out to the bar workpiece on punching station (20);
The transfer device is additionally operable to the bar workpiece transfer after punching to the first pose adjustment station;
For carrying out the first attitude-adjusting system that pose adjustment keeps it horizontal to the bar workpiece on the first pose adjustment station (5);
The second robot (6) for horizontal bar workpiece to be moved to rolling ring station (30);
Ring rolls (7) for carrying out rolling ring to the bar workpiece on rolling ring station (30);
Second robot (6) is additionally operable to the bar workpiece after rolling ring on rolling ring station (30) being moved to the second posture Adjust station;
For carrying out the second attitude-adjusting system that pose adjustment makes it erect to the bar workpiece on the second pose adjustment station (8);
Third robot (9) for the bar workpiece of setting to be moved to shaping station (40);
Shaping press machine (11) for carrying out shaping to the bar workpiece on shaping station (40);
The third robot (9) is additionally operable to will be on shaping station (40) and bar workpiece that shaping finishes is moved to finished product material Frame.
2. bearing ring forging line according to claim 1, it is characterised in that:Further include for housing bar workpiece Overturning material path and for will overturn material path in bar workpiece carry out overturning make its erect switching mechanism (12).
3. bearing ring forging line according to claim 1, it is characterised in that:The transfer device includes the 4th machine Device people (13), workpiece transfer device component (14) and the 5th robot (15), the 4th robot (13) is by upset station (10) It is upper it is upset after bar workpiece be moved to the head end portion of workpiece transfer device component (14), the workpiece transfer device component (14) It will be delivered to its tail end positioned at the bar workpiece in its head end portion, the 5th robot (15) is used for workpiece transfer device component (14) the bar workpiece of tail end is moved to punching station (20) and for will be by the bar workpiece transfer after punching extremely First pose adjustment station.
4. bearing ring forging line according to claim 1, it is characterised in that:Further include parallel track (15), institute The second robot (6) is stated to be movably connected on parallel track (15).
5. a kind of bearing ring production technology, it is characterised in that:It applies bearing according to any one of claims 1 to 4 The step of lasso forging line, technique, is as follows:
S1:Bar workpiece is formed after being heated to the bearing ferrule blanks on heating station by heating furnace (1);
S2:The bar workpiece after setting is moved to upset station (10) by the first robot (2);
S3:The bar workpiece on upset station (10) is carried out by upset press machine (3) upset;
S4:By transfer device will be upset on upset station (10) after bar workpiece be moved to punching station (20);
S5:The bar workpiece on punching station (20) is punched out by punching press machine (4);
S6:By transfer device by the bar workpiece transfer after punching to the first pose adjustment station;
S7:Carrying out pose adjustment to the bar workpiece on the first pose adjustment station by the first attitude-adjusting system (5) makes it It is horizontal;
S8:Horizontal bar workpiece is moved to rolling ring station (30) by the second robot (6);
S9:Rolling ring is carried out to the bar workpiece on rolling ring station (30) by ring rolls (7);
S10:The bar workpiece after rolling ring on rolling ring station (30) is moved to the second posture tune by the second robot (6) Whole station;
S11:Carrying out pose adjustment to the bar workpiece on the second pose adjustment station by the second attitude-adjusting system (8) makes it It erects;
S12:The bar workpiece of setting is moved to shaping station (40) by third robot (9);
S13:Shaping is carried out to the bar workpiece on shaping station (40) by shaping press machine (11);
S14:The bar workpiece that simultaneously shaping finishes on shaping station (40) is moved to finished product material frame by third robot (9).
CN201810162887.2A 2018-02-26 2018-02-26 Bearing ring forging line and bearing ring production technology Pending CN108273951A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810162887.2A CN108273951A (en) 2018-02-26 2018-02-26 Bearing ring forging line and bearing ring production technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810162887.2A CN108273951A (en) 2018-02-26 2018-02-26 Bearing ring forging line and bearing ring production technology

Publications (1)

Publication Number Publication Date
CN108273951A true CN108273951A (en) 2018-07-13

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110102696A (en) * 2019-04-30 2019-08-09 大连海泰轴承制造有限公司 A kind of bearing ring forging process temperature control method
CN111069505A (en) * 2019-12-29 2020-04-28 江苏金源高端装备股份有限公司 Automatic forging process for bearing ring
CN112743019A (en) * 2020-12-29 2021-05-04 浙江中集铸锻有限公司 Hub bearing inner ring forging production line
WO2021170550A1 (en) * 2020-02-25 2021-09-02 Sms Group Gmbh Ring rolling machine having device for ring manipulation

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5577323A (en) * 1992-12-08 1996-11-26 Nsk Ltd. Method of manufactoring a race ring for a rolling bearing
CN102825435A (en) * 2012-09-25 2012-12-19 安徽马钢工程技术有限公司 Ring piece machining system and method as well as ring piece moving-out device
CN203526883U (en) * 2013-10-29 2014-04-09 临清市中航精工轴承有限公司 Full automatic bearing ring forging production line
CN104117855A (en) * 2014-07-07 2014-10-29 北京京诚之星科技开发有限公司 Full-automatic continuous production line for annular forgings
CN104786021A (en) * 2015-04-09 2015-07-22 无锡易通精密机械股份有限公司 Bearing ring forging technology
CN106270354A (en) * 2016-08-12 2017-01-04 上海电机学院 A kind of processing method of bearing ring net-size forging
CN208033536U (en) * 2018-02-26 2018-11-02 常州市支点机器人科技有限公司 Bearing ring forging line

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5577323A (en) * 1992-12-08 1996-11-26 Nsk Ltd. Method of manufactoring a race ring for a rolling bearing
CN102825435A (en) * 2012-09-25 2012-12-19 安徽马钢工程技术有限公司 Ring piece machining system and method as well as ring piece moving-out device
CN203526883U (en) * 2013-10-29 2014-04-09 临清市中航精工轴承有限公司 Full automatic bearing ring forging production line
CN104117855A (en) * 2014-07-07 2014-10-29 北京京诚之星科技开发有限公司 Full-automatic continuous production line for annular forgings
CN104786021A (en) * 2015-04-09 2015-07-22 无锡易通精密机械股份有限公司 Bearing ring forging technology
CN106270354A (en) * 2016-08-12 2017-01-04 上海电机学院 A kind of processing method of bearing ring net-size forging
WO2018028168A1 (en) * 2016-08-12 2018-02-15 上海电机学院 Method for processing precision forging of bearing ring
CN208033536U (en) * 2018-02-26 2018-11-02 常州市支点机器人科技有限公司 Bearing ring forging line

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110102696A (en) * 2019-04-30 2019-08-09 大连海泰轴承制造有限公司 A kind of bearing ring forging process temperature control method
CN111069505A (en) * 2019-12-29 2020-04-28 江苏金源高端装备股份有限公司 Automatic forging process for bearing ring
WO2021170550A1 (en) * 2020-02-25 2021-09-02 Sms Group Gmbh Ring rolling machine having device for ring manipulation
CN115151355A (en) * 2020-02-25 2022-10-04 Sms集团有限公司 Ring rolling mill with a device for handling rings
CN112743019A (en) * 2020-12-29 2021-05-04 浙江中集铸锻有限公司 Hub bearing inner ring forging production line
CN112743019B (en) * 2020-12-29 2023-02-14 浙江中集铸锻有限公司 Hub bearing inner ring forging production line

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