CN215712596U - Glass rod rubbing device - Google Patents
Glass rod rubbing device Download PDFInfo
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- CN215712596U CN215712596U CN202122354129.0U CN202122354129U CN215712596U CN 215712596 U CN215712596 U CN 215712596U CN 202122354129 U CN202122354129 U CN 202122354129U CN 215712596 U CN215712596 U CN 215712596U
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Abstract
The utility model belongs to the field of glass secondary forming equipment, and particularly discloses a glass rod twisting device capable of reducing labor intensity and improving production safety. The glass rod rubbing device comprises a forming mechanism, an upper chute, a shaping mechanism, a lower chute and a blank adjusting mechanism. The glass rod rubbing device can replace manual work to adjust the posture and the position of the glass blank at the forming area through the arranged blank adjusting mechanism, not only effectively reduces the labor intensity of the manual work, but also is beneficial to improving the working environment of operators, improves the production safety, can improve the quality and the consistency of the formed glass rod product, and ensures the reliability and the stability of the production.
Description
Technical Field
The utility model belongs to the field of glass secondary forming equipment, and particularly relates to a glass rod rubbing device.
Background
The prior rod twisting machine can carry out secondary rod twisting on the glass blank to form a product with required size. The existing rod rubbing machine comprises a forming mechanism, an upper chute, a shaping mechanism and a lower chute; the forming mechanism comprises three forming rollers which can be rotatably arranged, the three forming rollers correspond to each other and can be relatively close to or far away from each other, and a product forming area is formed among the three forming rollers; the shaping mechanism comprises two shaping rollers which can be rotatably arranged, the two shaping rollers correspond to each other and can be relatively close to or far away from each other, and a product shaping area is formed between the two shaping rollers; the discharging part of the forming mechanism is correspondingly connected with the feeding part of the forming mechanism through the upper chute, and the discharging part of the forming mechanism is corresponding to the feeding part of the lower chute.
The process of secondarily rubbing the glass blank by adopting the existing rubbing machine is as follows: firstly, softening glass blanks, then sliding and rolling the softened glass blanks to a product forming area of a forming mechanism through an inclined feeding chute, rolling and forming the glass blanks by a forming roller of the forming mechanism, cooling the glass blanks, sliding and falling the glass rod products to the product forming area of the forming mechanism through an upper chute after the glass rod products are formed to the target size, continuously cooling and forming, and sliding and rolling the glass rod products into an annealing furnace or a collection box through a lower chute after the glass rod products are formed.
Because the softened glass blank is deformed in shape, when the softened glass blank slides and rolls to a product forming area through the feeding chute, the falling postures are different, the position change is large, the problems of jamming or poor forming and the like are easily caused, and therefore an operator is required to adjust the posture and the position of the glass blank on the forming roller at any time in the forming process. An operator needs to be always in front of the rod twisting forming machine, and attention must be focused so as to timely use a tool to stir the glass blank to be aligned and placed in a product forming area and enable the glass blank to be positioned in the middle of the product forming area, and quality defects caused by uneven cooling and heating of the surface of a product or collision with a bearing provided with a forming roller due to deviation from middle forming are avoided. The manual adjustment not only has high labor intensity, but also has higher temperature of equipment and site, severe working environment and is unfavorable for the health and safety of operators because the forming mechanism and the shaping mechanism of the rod twisting machine are heated by natural gas.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a glass rod twisting device which can reduce the labor intensity of workers and improve the production safety.
The technical scheme adopted by the utility model for solving the technical problems is as follows: the glass rod rubbing device comprises a forming mechanism, an upper chute, a shaping mechanism and a lower chute; the forming mechanism comprises three forming rollers which can be rotatably arranged, the three forming rollers correspond to each other and can be relatively close to or far away from each other, and a product forming area is formed among the three forming rollers; the shaping mechanism comprises two shaping rollers which can be rotatably arranged, the two shaping rollers correspond to each other and can be relatively close to or far away from each other, and a product shaping area is formed between the two shaping rollers; the discharging part of the forming mechanism is correspondingly connected with the feeding part of the shaping mechanism through an upper chute, and the discharging part of the shaping mechanism corresponds to the feeding part of a lower chute; the glass blank forming device further comprises a blank adjusting mechanism, and the blank adjusting mechanism can adjust the posture and the position of the glass blank at the product forming area.
Further, the blank adjusting mechanism comprises a position correcting component and a shape correcting component; the two position correcting components are respectively arranged at the left side and the right side of the product forming area, each position correcting component comprises a position correcting cylinder and a position correcting claw arranged at the telescopic end of the position correcting cylinder, and claw parts of the position correcting claws are positioned at the side parts of the product forming area; the shape correcting component comprises a shape correcting cylinder and a shape correcting claw arranged at the telescopic end of the shape correcting cylinder, wherein a blank shape correcting bayonet is arranged on the shape correcting claw, and the blank shape correcting bayonet is positioned at the side part of a product forming area.
Further, the position correcting component further comprises a track parallel to the forming roller, and the position correcting claw is connected with the track in a sliding mode.
Further, the glass rod rubbing device further comprises a feeding chute, and the discharging part of the feeding chute corresponds to the feeding part of the forming mechanism.
Further, a lower chute gate is arranged on the discharging part of the lower chute.
Further, the lower chute gate comprises a gate frame arranged on a discharging part of the lower chute, a gate which is arranged on the gate frame and can move up and down and a gate cylinder which is vertically arranged, and the telescopic end of the gate cylinder is connected with the gate.
The utility model has the beneficial effects that: the glass rod rubbing device can replace manual work to adjust the posture and the position of the glass blank at the forming area through the arranged blank adjusting mechanism, not only effectively reduces the labor intensity of the manual work, but also is beneficial to improving the working environment of operators, improves the production safety, can improve the quality and the consistency of the formed glass rod product, and ensures the reliability and the stability of the production.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
labeled as: the device comprises a gate cylinder 1, a lower chute 2, a shaping roller 3, a glass rod product 4, a forming roller 5, a glass blank 6, a position correcting claw 7, a track 8, a feeding chute 9, a position correcting cylinder 10, a shape correcting claw 11, a shape correcting cylinder 12, an upper chute 13, a lower chute gate 14 and a tunnel annealing furnace 15.
Detailed Description
The utility model will be further described with reference to the accompanying drawings.
It should be noted that the directions or positional relationships referred to herein as "left", "right", "upper", "lower", and the like are based on the directions or positional relationships shown in the drawings, and are only for convenience of description, and do not indicate or imply that the referred device or component must have a specific direction, be constructed and operated in a specific direction.
As shown in fig. 1, the glass rod twisting device comprises a forming mechanism, an upper chute 13, a shaping mechanism and a lower chute 2; the forming mechanism comprises three forming rollers 5 which can be rotatably arranged, the three forming rollers 5 correspond to each other and can be relatively close to or far away from each other, and a product forming area is formed among the three forming rollers 5; the shaping mechanism comprises two shaping rollers 3 which can be rotatably arranged, the two shaping rollers 3 correspond to each other and can be relatively close to or far away from each other, and a product shaping area is formed between the two shaping rollers 3; the discharging part of the forming mechanism is correspondingly connected with the feeding part of the shaping mechanism through an upper chute 13, and the discharging part of the shaping mechanism corresponds to the feeding part of a lower chute 2; further comprising a blank adjusting mechanism capable of adjusting the posture and position of the glass blank 6 at the product forming area.
The glass rod rubbing device can replace manual work to adjust the posture and the position of the glass blank 6 at the forming area through the arranged blank adjusting mechanism, so that the glass blank 6 is ensured to be aligned and placed in the product forming area and is positioned in the middle of the product forming area; the control of the blank adjusting mechanism can be automatically controlled by a control system according to the posture and position conditions of the glass blank 6 detected by a detection device arranged corresponding to the product forming area, and can also be controlled by an operator in a control room through a controller by arranging the control room. The blank adjusting mechanism not only effectively reduces the labor intensity of workers, but also is beneficial to improving the working environment of operators and the production safety, and can improve the quality and consistency of the formed glass rod products and ensure the reliability and stability of production.
Wherein, the forming mechanism is mainly used for twisting the glass blank 6 into the glass rod product 4, and the forming roller 5 is generally arranged on the frame in a rotatable way through a bearing; the upper chute 13 is mainly used for conveying the glass rod product 4 formed by the forming mechanism to a product forming area of the forming mechanism, and is generally obliquely arranged; the shaping mechanism is mainly used for cooling and shaping the glass rod product 4, and the shaping roller 3 is rotatably arranged on the rack through a bearing; the lower chute 2 is mainly used for conveying the cooled and shaped glass rod products 4 to an annealing furnace or a collection box; the annealing furnace is preferably a tunnel annealing furnace 15, and the discharge portion of the lower chute 2 is generally made to correspond to the mesh belt of the tunnel annealing furnace 15.
The blank adjusting mechanism is mainly used for adjusting the posture and position of the glass blank 6 at the product forming area, and can be various, for example: a robot, a pusher, a crown block, etc.
In order to save costs and ensure the adjusting effect on the glass blank 6, it is preferable that the blank adjusting mechanism includes a position correcting part and a shape correcting part, as shown in fig. 1 again; the two position correcting components are respectively arranged at the left side and the right side of the product forming area, each position correcting component comprises a position correcting cylinder 10 and a position correcting claw 7 arranged at the telescopic end of the position correcting cylinder 10, and claw parts of the position correcting claws 7 are positioned at the side parts of the product forming area; the shape correcting component comprises a shape correcting cylinder 12 and a shape correcting claw 11 arranged at the telescopic end of the shape correcting cylinder 12, wherein a blank shape correcting bayonet is arranged on the shape correcting claw 11, and the blank shape correcting bayonet is positioned at the side part of a product forming area.
The blank adjusting mechanism with the structure has the advantages of simple structure, convenience in installation and manufacture and contribution to control. When the device works, the shape correcting cylinder 12 can push the shape correcting claw 11 to move towards the glass blank 6 at the product forming area, and the blank shape correcting bayonet of the shape correcting claw 11 is utilized to adjust the posture of the softened glass blank 6, so that the glass blank 6 is aligned and placed in the product forming area; the position correcting cylinder 10 can push the position correcting claw 7 to move towards the glass blank 6 at the product forming area, and the claw part of the position correcting claw 7 is utilized to push the glass blank 6 to the middle part of the product forming area; when the glass blank 6 deviates to the left side of the product forming area, the glass blank is pushed by the positioning claw 7 on the left side; when the glass blank 6 is deflected to the right side of the product forming region, it is pushed by the aligning claw 7 on the right side.
On the basis of the above, in order to guide the positioning claw 7 and improve the accuracy of adjusting the position of the glass blank 6, the positioning part further comprises a rail 8 parallel to the forming roller 5, and the positioning claw 7 is slidably connected with the rail 8. The way in which the aligning jaw 7 is slidably connected to the rail 8 can be various, for example: by a guide slot fit, by a slide connection with the rail 8, etc.
Specifically, the glass rod rubbing device further comprises a feeding chute 9, and a discharging part of the feeding chute 9 corresponds to a feeding part of the forming mechanism. The feed chute 9 is primarily used to deliver the softened glass blanks 6 to the product forming area, the feed chute 9 being generally inclined.
In order to provide effective control over the discharge of the glass rod product 4, a lower chute gate 14 is typically provided at the discharge location of the lower chute 2. The structure of the lower chute gate 14 may be various, and in order to save cost and facilitate manipulation, as shown in fig. 1, it is preferable to configure the lower chute gate 14 in such a structure that the lower chute gate 14 includes a gate frame provided on the discharging portion of the lower chute 2, a gate provided on the gate frame and movable up and down, and a gate cylinder 1 vertically provided, and a telescopic end of the gate cylinder 1 is connected to the gate.
Claims (6)
1. The glass rod rubbing device comprises a forming mechanism, an upper chute (13), a shaping mechanism and a lower chute (2); the forming mechanism comprises three forming rollers (5) which can be rotatably arranged, the three forming rollers (5) correspond to each other and can be relatively close to or far away from each other, and a product forming area is formed between the three forming rollers (5); the shaping mechanism comprises two shaping rollers (3) which can be rotatably arranged, the two shaping rollers (3) correspond to each other and can be relatively close to or far away from each other, and a product shaping area is formed between the two shaping rollers (3); the discharging part of the forming mechanism is correspondingly connected with the feeding part of the shaping mechanism through an upper chute (13), and the discharging part of the shaping mechanism corresponds to the feeding part of a lower chute (2); the method is characterized in that: the glass blank forming device further comprises a blank adjusting mechanism, and the blank adjusting mechanism can adjust the posture and the position of the glass blank (6) at the product forming area.
2. The glass rod rolling device according to claim 1, wherein: the blank adjusting mechanism comprises a position correcting component and a shape correcting component; the two position correcting components are respectively arranged on the left side and the right side of the product forming area, each position correcting component comprises a position correcting cylinder (10) and a position correcting claw (7) arranged on the telescopic end of the position correcting cylinder (10), and the claw part of each position correcting claw (7) is positioned on the side part of the product forming area; the shape correcting component comprises a shape correcting cylinder (12) and a shape correcting claw (11) arranged at the telescopic end of the shape correcting cylinder (12), wherein a blank shape correcting bayonet is arranged on the shape correcting claw (11), and the blank shape correcting bayonet is positioned at the side part of a product forming area.
3. The glass rod rolling device according to claim 2, wherein: the position correcting component further comprises a track (8) parallel to the forming roller (5), and the position correcting claw (7) is connected with the track (8) in a sliding mode.
4. The glass rod rolling device according to claim 1, wherein: the forming machine further comprises a feeding chute (9), and the discharging part of the feeding chute (9) corresponds to the feeding part of the forming mechanism.
5. The glass rod rolling device according to any one of claims 1 to 4, wherein: a lower chute gate (14) is arranged on the discharging part of the lower chute (2).
6. The glass rod rolling device according to claim 5, wherein: the lower chute gate (14) comprises a gate frame arranged on the discharging part of the lower chute (2), a gate which is arranged on the gate frame and can move up and down and a gate cylinder (1) which is vertically arranged, wherein the telescopic end of the gate cylinder (1) is connected with the gate.
Priority Applications (1)
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CN202122354129.0U CN215712596U (en) | 2021-09-27 | 2021-09-27 | Glass rod rubbing device |
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CN202122354129.0U CN215712596U (en) | 2021-09-27 | 2021-09-27 | Glass rod rubbing device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114890662A (en) * | 2022-05-27 | 2022-08-12 | 成都光明光电股份有限公司 | Roundness correction method and production line for optical glass rod |
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2021
- 2021-09-27 CN CN202122354129.0U patent/CN215712596U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114890662A (en) * | 2022-05-27 | 2022-08-12 | 成都光明光电股份有限公司 | Roundness correction method and production line for optical glass rod |
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