CN108262428A - A kind of one automated production automatic manufacturing device - Google Patents
A kind of one automated production automatic manufacturing device Download PDFInfo
- Publication number
- CN108262428A CN108262428A CN201810073240.2A CN201810073240A CN108262428A CN 108262428 A CN108262428 A CN 108262428A CN 201810073240 A CN201810073240 A CN 201810073240A CN 108262428 A CN108262428 A CN 108262428A
- Authority
- CN
- China
- Prior art keywords
- component
- heating
- stepper motor
- heat insulating
- drum member
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F35/00—Making springs from wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F3/00—Coiling wire into particular forms
- B21F3/02—Coiling wire into particular forms helically
- B21F3/04—Coiling wire into particular forms helically externally on a mandrel or the like
Abstract
The invention discloses a kind of integrated automated production automatic manufacturing devices, including rack, heating component rolls component and cuts component, the heating component, roll component and cut component be arranged in rack, the heating component includes heater box, drum member one, drum member two and heating member, the drum member one and drum member two are respectively provided at the both sides of the heater box, spring steel wire is clamped between the drum member one and the upper roller and bottom roll of drum member two, the steel wire passes through the heating pipe；The component that rolls includes rotating stepper motor, wireline reel, drawing stepper motor, turntable and drawing folder, and the tractive motor drive turntable is moved along the wireline reel circumferencial direction, and the cutting component includes shearing knife and motorized rails two.The configuration of the present invention is simple does not need to a large amount of labour, saves artificial output.
Description
Technical field
The present invention relates to a kind of spring process units, specially a kind of integrated automated production automatic manufacturing device.
Background technology
Spring is generally made of spring steel, is impacted or is shaken, storage or saving energy, measures to control the movement of parts, mitigate
Size of power etc. is widely used in machine, instrument, and the type complexity of spring is various, by shape point：Mainly there are helical spring, whirlpool
Coil spring, flat spring etc., the manufacturing process of spring are usually that spring steel is heated to certain temperature first, then again into
Row rolls, and the prior art rolls device structure complexity, and operation is loaded down with trivial details, usually easily breaks down, and working service cost is higher,
Influence the normal production of spring.
Invention content
The purpose of the present invention is to provide a kind of integrated automated production automatic manufacturing device, to solve above-mentioned background skill
The problem of being proposed in art.
To achieve the above object, the present invention provides following technical solution：A kind of one automated production is filled with automatic production
Put, including rack, heating component, roll component and cut component, the heating component, roll component and cut component it is equal
It is arranged in rack, the heating component includes heater box, drum member one, drum member two and heating member, the drum member one
The both sides of the heater box are respectively provided at drum member two, the drum member one and drum member two include multiple rollers, institute
It states multiple rollers and goes to upper and lower symmetrical structure, be divided into roller and bottom roll, one end of the upper roller and bottom roll is fixed respectively
On upper mounted plate and bottom plate, fixed plate and bottom plate are each attached on a sliding block, and the sliding block is fixed on
On motorized rails one, above roller and bottom roll move toward one another for the drive of motorized rails one, and described add is equipped in the heater box
Warmware, the heating member include heating pipe and temperature sensor, and the temperature sensor is located in the heater box, described
Heating pipe includes lying across in the heater box, and heater strip, the both ends of the heating pipe are wound in the heating pipe
The both sides of the heater box are connected, spring steel is clamped between the drum member one and the upper roller and bottom roll of drum member two
Silk, the steel wire pass through the heating pipe；It is described roll component include rotating stepper motor, wireline reel, drawing stepper motor,
Turntable and drawing folder, the rotating stepper motor and drawing stepper motor are fixed in the rack, the rotation stepping electricity
Machine is connected to wireline reel by shaft coupling, and the drawing stepper motor and the rotating stepper motor are symmetrical, the drawing stepping
The turntable is arranged on the output shaft of motor, is stretched in the disk of the turntable to rotating stepper motor direction extension one
Part, the movable end of the extensible member are fixed with the drawing folder, spring steel wire, the tractive motor are folded on the drawing folder
Turntable is driven to be moved along the wireline reel circumferencial direction, the cutting component includes shearing knife and motorized rails two, described
Shearing knife is fixedly connected with the movable part of the motorized rails two, and the motorized rails two are fixed in rack, the shearing knife
It is located between the rotating stepper motor and drawing stepper motor.
Preferably, the rack is equipped with control assembly, and equipped with infrared sensor, the temperature passes the component that rolls
Sensor, infrared sensor are all connected to the input terminal of control assembly, and the output terminal of the control assembly is connected to heating member, rolls
Component and cutting component.
Preferably, the control assembly is PLC controller.
Preferably, the bottom of the shearing knife is equipped with rewinding box.
Preferably, the surface of the heater box is coated with a heat insulating coat, and the heat insulating coat includes package heating successively
Antirust bottom, heat absorption coating, heat insulating coat, moisture barrier coatings and the top coat layer of case inner surface, the antirust bottom have been embedded in
Vermiculite granule, the vermiculite granule through the antirust bottom and protrude with the antirust bottom, respectively in the heater box
Surface and the heat absorption coating layer touch, the heat insulating coat include the first heat insulating coat and the second heat insulating coat, described first
Exhaust-heat absorption coating is provided between heat insulating coat and the second heat insulating coat.
Preferably, the antirust bottom is chlorinated rubber antirust paint；First heat insulating coat and the second heat insulating coat are
Insuladd coating coating, the moisture barrier coatings are chlorine partial emulsion coating；The thickness of the top coat layer is titanium chloride top coat layer.
Preferably, the thickness of the antirust bottom is 1-2mm；The thickness of the heat absorption coating is 1-3mm；Described first
The thickness of heat insulating coat and the second heat insulating coat is 2-4mm；The thickness of the moisture barrier coatings is 1-4mm；The thickness of the top coat layer
It spends for 2-5mm.
Compared with prior art, the beneficial effects of the invention are as follows：The present invention is provided with heating component, rolls component and sanction
Component is cut, wherein heating component includes heater box, drum member one and drum member two, and heating pipe is equipped in the heater box,
Wherein spring steel wire is fixed between drum member one and drum member two, and roller passes through electronic wherein in drum member one and drum member two
Guide rail one drives the upper roller and bottom roll to move toward one another, and the spring steel is clamped using upper roller and bottom roll, make its
In heating component can thermally equivalent, this facilitates the work of follow-up winding assembly, in addition winding assembly include rotating stepper motor
With drawing stepper motor, the rotating stepper motor, which floats, to be responsible for spring steel wire on wireline reel, becomes spiral shape
Shape, in addition pulling electric rotating machine makes drawing folder that can clamp the steel wire, can be transported along the opposite direction of motion of wireline reel
It is dynamic, become it is spiral-shaped detach wireline reel, then cut by cut piece, motorized rails two are fixed on the rack
On, the movable end of motorized rails drives the shearing knife to move downward, and then cuts off the spring steel wire of formation, the bullet after cut-out
Spring falls into rewinding box and is collected.The configuration of the present invention is simple does not need to a large amount of labour, saves artificial output.
Description of the drawings
Fig. 1 is the heating component structure diagram of the present invention；
Fig. 2 is structure diagram of the winding assembly of the present invention with cutting component；
Fig. 3 is the structure diagram of the heat insulating coat of the present invention.
In figure：1st, rack；2nd, heater box；3rd, drum member one；4th, drum member two；5th, upper roller；6th, bottom roll；7th, spring steel
Silk；8th, temperature sensor；9th, upper mounted plate；10th, bottom plate；11st, sliding block；12nd, motorized rails one；13rd, heating pipe；14、
Heating wire；15th, rotating stepper motor；16th, wireline reel；17th, stepper motor is pulled；18th, turntable；19th, extensible member；20th, drawing folder；
21st, shearing knife；22nd, motorized rails two；23rd, control assembly；24th, rewinding box；25th, rust-proof coating；26th, heat absorption coating；27th,
One heat insulating coat；28. exhaust-heat absorption coating；29th, the second heat insulating coat；30th, moisture barrier coatings；31st, top coat layer.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work
Embodiment shall fall within the protection scope of the present invention.
- 3 are please referred to Fig.1, a kind of embodiment provided by the invention：
A kind of one automated production automatic manufacturing device, including rack 1, heating component rolls component and cutting
Component, the heating component, roll component and cut component be arranged in rack 1, the heating component include heater box
2nd, drum member 1, drum member 24 and heating member, the drum member 1 and drum member 24 are respectively provided at the heater box 2
Both sides, the drum member 1 and drum member 24 include multiple rollers, and the multiple roller goes to upper and lower symmetrical structure, point
For upper roller 5 and bottom roll 6, one end of the upper roller 5 and bottom roll 6 is separately fixed at upper mounted plate 9 and bottom plate 10
On, fixed plate 9 and bottom plate 10 are each attached on a sliding block 11, and the sliding block 11 is fixed on motorized rails 1
On, the motorized rails 1 drive upper roller 5 and bottom roll 6 to move toward one another, and the heating member is equipped in the heater box 2,
The heating member includes heating pipe 13 and temperature sensor 8, and the temperature sensor 8 is located in the heater box 2, described
Heating pipe 13 includes lying across in the heater box 2, and heater strip 14, the heating pipe are wound in the heating pipe 13
13 both ends connect the both sides of the heater box 2, between the drum member 1 and the upper roller 5 of drum member 24 and bottom roll 6
Spring steel wire 7 is clamped with, the steel wire 7 passes through the heating pipe 13；The component that rolls includes rotating stepper motor 15, volume
Around axis 16, drawing stepper motor 17, turntable 18 and drawing folder 20, the rotating stepper motor 15 and drawing stepper motor 17 are solid
It is scheduled in the rack 1, the rotating stepper motor 15 is connected to wireline reel 16, the drawing stepper motor 17 by shaft coupling
It is symmetrical with the rotating stepper motor 15, it is arranged with the turntable 18 on the output shaft of the drawing stepper motor 17, described turn
Extend an extensible member 19 to 15 direction of rotating stepper motor in the disk of disk 18, the movable end of the extensible member 19 is fixed with
The drawing folder 20, the drawing press from both sides and spring steel wire 7 are folded on 20, and the drawing stepper motor 17 drives turntable 18 along institute
The movement of 16 circumferencial direction of wireline reel is stated, the cutting component includes shearing knife 21 and motorized rails 2 22, the shearing knife 21
It is fixedly connected with the movable part of the motorized rails 2 22, the motorized rails 2 22 are fixed in rack 1, the shearing knife 21
It is located between the rotating stepper motor 15 and drawing stepper motor 17.
In the present embodiment, the rack is equipped with control assembly, and the component that rolls is described equipped with infrared sensor
Temperature sensor, infrared sensor are all connected to the input terminal of control assembly, and the output terminal of the control assembly is connected to heating
Part rolls component and cuts component；The control assembly 24 is PLC controller.
In the present embodiment, the bottom of the shearing knife 21 is equipped with rewinding box 24.
In the present embodiment, the surface of the heater box 2 is coated with a heat insulating coat, and the heat insulating coat includes wrapping successively
Antirust bottom 25, heat absorption coating 26, heat insulating coat, moisture barrier coatings 30 and the top coat layer 31 of 2 inner surface of heater box are wrapped up in, it is described anti-
Rust bottom 25 has been embedded in vermiculite granule, and the vermiculite granule is through the antirust bottom 25 and protrudes and the antirust bottom
25, it is contacted respectively with 2 inner surface of heater box and the heat absorption coating 26, the heat insulating coat includes the first heat insulating coat
27 and second heat insulating coat 29, exhaust-heat absorption coating is provided between 27 and second heat insulating coat 29 of the first heat insulating coat
28；The antirust bottom 25 is chlorinated rubber antirust paint；First heat insulating coat, 27 and second heat insulating coat 29 is is full of fast grain
Paint coatings, the moisture barrier coatings 30 are chlorine partial emulsion coating；The thickness of the top coat layer 31 is titanium chloride top coat layer；It is described
The thickness of antirust bottom 25 is 1-2mm；The thickness of the heat absorption coating 26 is 1-3mm；First heat insulating coat 27 and
The thickness of two heat insulating coats 29 is 2-4mm；The thickness of the moisture barrier coatings 30 is 1-4mm；The thickness of the top coat layer 31 is 2-
5mm。
Operation principle：The present invention is provided with heating component, rolls component and cuts component, and wherein heating component includes adding
Hot tank 2, drum member 1 and drum member 24, the heater box 2 is interior to be equipped with heating pipe 13, and wherein spring steel wire 7 is fixed on
Between drum member 1 and drum member 24, roller drives institute by motorized rails 1 wherein in drum member 1 and drum member 24
It states roller 5 and bottom roll 6 moves toward one another, clamp the spring steel 7 using upper roller 5 and bottom roll 6, make it in heating component
In can thermally equivalent, this facilitates the work of follow-up winding assembly, in addition winding assembly include rotating stepper motor 15 and drawing
Stepper motor 17, the rotating stepper motor 15 are responsible for spring steel wire 7 on wireline reel 16, become spiral shape
Shape, in addition pulling electric rotating machine 17 enables drawing folder 20 to clamp the steel wire, can be along the opposite movement of wireline reel 16
Direction move, become it is spiral-shaped detach wireline reel 16, then cut by cut piece, motorized rails 2 22 fix
In the rack 1, the movable end of motorized rails 22 drives the shearing knife 21 to move downward, then by the spring steel wire of formation
7 cut-outs, the spring after cut-out fall into rewinding box 24 and are collected.The configuration of the present invention is simple does not need to a large amount of labour, section
Less manpower exports.
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art,
It still can modify to the technical solution recorded in foregoing embodiments or which part technical characteristic is carried out etc.
With replacing, all within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in this
Within the protection domain of invention.
Claims (7)
1. a kind of one automated production automatic manufacturing device, including rack (1), heating component rolls component and cutting
Component, it is characterised in that：The heating component, roll component and cut component be arranged in rack (1), the heating group
Part includes heater box (2), drum member one (3), drum member two (4) and heating member, the drum member one (3) and drum member two
(4) both sides of the heater box (2) are respectively provided at, the drum member one (3) and drum member two (4) part include multiple rollers,
The multiple roller goes to upper and lower symmetrical structure, is divided into roller (5) and bottom roll (6), the upper roller (5) and bottom roll (6)
One end be separately fixed on upper mounted plate (9) and bottom plate (10), fixed plate (9) and bottom plate (10) are solid
It is scheduled on a sliding block (11), the sliding block (11) is fixed on motorized rails one (12), in described one (12) drive of motorized rails
Roller (5) and bottom roll (6) move toward one another, and the heating member is equipped in the heater box (2), and the heating member includes heating tube
Road (13) and temperature sensor (8), the temperature sensor (8) are located in the heater box (2), the heating pipe (13)
Including lying across in the heater box (2), heater strip (14), the heating pipe (13) are wound in the heating pipe (13)
Both ends connect the upper roller (5) and bottom roll of the both sides of the heater box (2), the drum member one (3) and drum member two (4)
(6) it is clamped with spring steel wire (7) between, the steel wire (7) is across the heating pipe (13)；The component that rolls includes rotation
Stepper motor (15), wireline reel (16), drawing stepper motor (17), turntable (18) and drawing folder (20), the rotation stepping
Motor (15) and drawing stepper motor (17) are fixed in the rack (1), and the rotating stepper motor (15) passes through shaft coupling
Wireline reel (16) is connected to, described to pull stepper motor (17) and the rotating stepper motor (15) symmetrically, the drawing stepping
The turntable (18) is arranged on the output shaft of motor (17), to the rotating stepper motor in the disk of the turntable (18)
(15) direction extends an extensible member (19), and the movable end of the extensible member (19) is fixed with the drawing folder (20), the drawing
Spring steel wire (7) is folded on folder (20), the drawing stepper motor (17) drives turntable (18) along the wireline reel (16)
Circumferencial direction moves, and the cutting component includes shearing knife (21) and motorized rails two (22), the shearing knife (21) and institute
The movable part for stating motorized rails two (22) is fixedly connected, and the motorized rails two (22) are fixed in rack (1), the shearing knife
(21) it is located between the rotating stepper motor (15) and drawing stepper motor (17).
2. a kind of integrated automated production automatic manufacturing device according to claim 1, it is characterised in that：The rack
Control assembly is equipped with, equipped with infrared sensor, the temperature sensor, infrared sensor are all connected to the component that rolls
The input terminal of control assembly, the output terminal of the control assembly are connected to heating member, roll component and cut component.
3. a kind of integrated automated production automatic manufacturing device according to claim 2, it is characterised in that：The control
Component (24) is PLC controller.
4. a kind of integrated automated production automatic manufacturing device according to claim 1, it is characterised in that：The cutting
The bottom of knife (21) is equipped with rewinding box (24).
5. a kind of integrated automated production automatic manufacturing device according to claim 1, it is characterised in that：The heating
The surface of case (2) is coated with a heat insulating coat, and the heat insulating coat includes the antirust bottom for wrapping up heater box (2) inner surface successively
(25), heat absorption coating (26), heat insulating coat, moisture barrier coatings (30) and top coat layer (31), the antirust bottom (25) are embedded in
Have a vermiculite granule, the vermiculite granule through the antirust bottom (25) and protrude with the antirust bottom (25), respectively with institute
State heater box (2) inner surface and the heat absorption coating (26) contact, the heat insulating coat include the first heat insulating coat (27) and
Second heat insulating coat (29) is provided with exhaust-heat absorption coating between first heat insulating coat (27) and the second heat insulating coat (29)
(28)。
6. a kind of integrated automated production automatic manufacturing device according to claim 5, it is characterised in that：The antirust
Bottom (25) is chlorinated rubber antirust paint；First heat insulating coat (27) and the second heat insulating coat (29) are applied for insuladd coating
Layer, the moisture barrier coatings (30) are chlorine partial emulsion coating；The thickness of the top coat layer (31) is titanium chloride top coat layer.
7. a kind of integral automation production automatic manufacturing device according to claim 5, it is characterised in that：It is described anti-
The thickness of rust bottom (25) is 1-2mm；The thickness of the heat absorption coating (26) is 1-3mm；First heat insulating coat (27)
Thickness with the second heat insulating coat (29) is 2-4mm；The thickness of the moisture barrier coatings (30) is 1-4mm；The top coat layer (31)
Thickness be 2-5mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810073240.2A CN108262428B (en) | 2018-01-25 | 2018-01-25 | Automatic production device for integrated automatic production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810073240.2A CN108262428B (en) | 2018-01-25 | 2018-01-25 | Automatic production device for integrated automatic production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108262428A true CN108262428A (en) | 2018-07-10 |
| CN108262428B CN108262428B (en) | 2020-08-28 |
Family
ID=62776740
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810073240.2A Active CN108262428B (en) | 2018-01-25 | 2018-01-25 | Automatic production device for integrated automatic production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108262428B (en) |
Citations (9)
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|---|---|---|---|---|
| SU897380A1 (en) * | 1979-12-17 | 1982-01-15 | Всесоюзный научно-исследовательский институт метизной промышленности | Rpoduction line for making fastening articles |
| US4987281A (en) * | 1987-11-30 | 1991-01-22 | Neturen Company Limited | Apparatus for continuous-direct-resistance heating of long-length particles |
| CN202239387U (en) * | 2011-09-19 | 2012-05-30 | 浠水盛通弹簧有限公司 | Multi-specification simple spring-winding machine |
| CN202447558U (en) * | 2012-02-22 | 2012-09-26 | 韶关市技师学院 | Forming device for lathe winding spring |
| CN203091615U (en) * | 2013-02-21 | 2013-07-31 | 王付民 | Automatic spring machine |
| CN203887108U (en) * | 2014-02-13 | 2014-10-22 | 浙江东瑞机械工业有限公司 | Straightening machine |
| CN206173263U (en) * | 2016-10-18 | 2017-05-17 | 福建立恒涂料有限公司 | Layer structure is scribbled to thermal -insulated heat preservation coating of metal |
| CN106890913A (en) * | 2017-03-17 | 2017-06-27 | 南京科迪钨钼材料有限公司 | A kind of filament winding device |
| CN206622548U (en) * | 2017-03-06 | 2017-11-10 | 大唐绥化热电有限公司 | A kind of coil with clamping function is around circular knitting machine structure |
-
2018
- 2018-01-25 CN CN201810073240.2A patent/CN108262428B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU897380A1 (en) * | 1979-12-17 | 1982-01-15 | Всесоюзный научно-исследовательский институт метизной промышленности | Rpoduction line for making fastening articles |
| US4987281A (en) * | 1987-11-30 | 1991-01-22 | Neturen Company Limited | Apparatus for continuous-direct-resistance heating of long-length particles |
| CN202239387U (en) * | 2011-09-19 | 2012-05-30 | 浠水盛通弹簧有限公司 | Multi-specification simple spring-winding machine |
| CN202447558U (en) * | 2012-02-22 | 2012-09-26 | 韶关市技师学院 | Forming device for lathe winding spring |
| CN203091615U (en) * | 2013-02-21 | 2013-07-31 | 王付民 | Automatic spring machine |
| CN203887108U (en) * | 2014-02-13 | 2014-10-22 | 浙江东瑞机械工业有限公司 | Straightening machine |
| CN206173263U (en) * | 2016-10-18 | 2017-05-17 | 福建立恒涂料有限公司 | Layer structure is scribbled to thermal -insulated heat preservation coating of metal |
| CN206622548U (en) * | 2017-03-06 | 2017-11-10 | 大唐绥化热电有限公司 | A kind of coil with clamping function is around circular knitting machine structure |
| CN106890913A (en) * | 2017-03-17 | 2017-06-27 | 南京科迪钨钼材料有限公司 | A kind of filament winding device |
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| Publication number | Publication date |
|---|---|
| CN108262428B (en) | 2020-08-28 |
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