CN108247877A - Multi-line cutting machine waves contact workbench - Google Patents
Multi-line cutting machine waves contact workbench Download PDFInfo
- Publication number
- CN108247877A CN108247877A CN201810074132.7A CN201810074132A CN108247877A CN 108247877 A CN108247877 A CN 108247877A CN 201810074132 A CN201810074132 A CN 201810074132A CN 108247877 A CN108247877 A CN 108247877A
- Authority
- CN
- China
- Prior art keywords
- speed reducer
- motor
- cutting machine
- line cutting
- waves
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 57
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 26
- 230000001360 synchronised effect Effects 0.000 claims abstract description 24
- 230000005611 electricity Effects 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 10
- 239000000919 ceramic Substances 0.000 abstract description 2
- 239000013078 crystal Substances 0.000 abstract description 2
- 229910052594 sapphire Inorganic materials 0.000 abstract description 2
- 239000010980 sapphire Substances 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000005488 sandblasting Methods 0.000 description 2
- 239000002173 cutting fluid Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
- B28D5/045—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Multi-line cutting machine waves contact workbench, including waving assembly, sliding seat, fixed seat, ball screw, linear slide block, speed reducer I, motor I, bearing, synchronous belt, belt wheel, speed reducer II, motor II；The fixed seat is fixed in multi-line cutting machine cutting chamber, is connected by linear slide block with sliding seat, and the motor I is connected with speed reducer I, and the speed reducer I is connected with ball screw, and the ball screw is connected with linear slide block；The motor II, speed reducer II are mounted on sliding seat, the motor II is connected with speed reducer II, and the speed reducer II is connected with belt wheel, and the synchronous belt is mounted on belt wheel, the both ends of the synchronous belt, which are fixed on, waves on assembly, and synchronous belt is tensioned by bearing.The present invention has significantly cutting ability to processing high-hardness material, available for the various hard brittle material cuttings such as cutting sapphire, crystal, ceramics are decomposed slabbing.
Description
Technical field
The present invention relates to a kind of reciprocating swing structure of multi-wire saw working bench, workpiece is bonded on the table, even
Circular arc oscillating motion is done with workbench, there is significantly cutting ability to processing high-hardness material.
Background technology
The general incision principle of multi-line cutting machine is wrapped in for cutting gauze between two or more sheaves, by motor
Sheave is driven to do to move back and forth at a high speed, while according to cutting speed, adjusts the feed speed of workbench, ensures work piece and gold
Pressing force between category gauze, until being cut to multiple thin slices.Multi-thread wire cutting machine generally uses free abrasive and concretion abrasive
Two classes, free abrasive are the cutting mode of cutting line net surface sandblasting mortar, and concretion abrasive cutting is directly to use diamond
The mode of line while sandblasting cutting fluid.But general cutting mode is unable to processing high-hardness material, especially reaches 8 in Mohs' hardness
Above material, general cutting mode cannot be processed into piece.
Invention content
The technical problem to be solved by the invention is to provide it is a kind of can reach effectively cut the requirements of various hard brittle materials
Multi-line cutting machine wave contact workbench.
The present invention solves the technical solution that its technical problem is adopted：Multi-line cutting machine waves contact workbench, including
Wave assembly, sliding seat, fixed seat, ball screw, linear slide block, speed reducer I, motor I, bearing, synchronous belt, belt wheel, deceleration
Machine II, motor II；The fixed seat is fixed in multi-line cutting machine cutting chamber, is connected by linear slide block with sliding seat, institute
It states motor I with speed reducer I to be connected, the speed reducer I is connected with ball screw, and the ball screw is fixed on fixed seat
On, the ball screw connects sliding seat；The motor II, speed reducer II are mounted on sliding seat, and the motor II is with slowing down
Machine II is connected, and the speed reducer II is connected with belt wheel, and the synchronous belt is mounted on belt wheel, and the both ends of the synchronous belt are consolidated
It is scheduled on and waves on assembly, synchronous belt is tensioned by bearing.
Further, the speed reducer I is servo deceleration machine.
Further, the motor I is servo motor.
Further, the bearing is angular contact ball bearing.
Further, the speed reducer II is servo deceleration machine.
Further, the motor II is servo motor.
Further, described wave is equipped with workpiece on assembly.
The present invention waves contact workbench and is fixed on the online side of cutting line, and in cutting process, workbench moves downward, and adds
Certain pressing force is formed between workpiece and cutting gauze, cutting gauze does the reciprocating motion cutting processing part of high speed, according to processing
The process velocity of part adjusts the feed speed of workbench.Workbench setting material seat rocking equipment, is oriented to using arc-shaped slide rail, by
Servo motor+speed reducer driving synchronous pulley drive is connected and fixed and expects that the synchronous belt of the cut-out on seat is swung left and right in shake,
Using internal loop structure, make swing workbench that workpiece be driven to do circular motion, swinging structure is in the range of -15 °~15 °
It moves back and forth.Increase into sand amount, in its swing process, reduce cutting gauze and cutting parts contact, while increase workpiece
Pressing force between cutting gauze, is greatly improved the feed speed of cutting gauze, waving Working table structure can completely effectively send out
The cutting advantage of cutting gauze is waved, cutting gauze efficiency is improved, can reach raising working efficiency, cutting accuracy is improved, under reduction
The purpose of procedure workload.
The present invention has the following advantages：1. it is oriented to using arc-shaped slide rail, the directive load of large carrying capacity and carrying institute；
2. workbench reciprocating swing frame mode assembling, dismantle it is convenient, be conducive to save space；3. precision is high, the rolling of R types circular arc is led
Rail can obtain gapless high-precision motion.
The present invention has significantly cutting ability to processing high-hardness material, available for by cutting sapphire, crystal, ceramics
Decomposition slabbing is cut etc. various hard brittle materials.
Description of the drawings
Fig. 1 is the structure diagram of the embodiment of the present invention；
Fig. 2 is the side view of embodiment illustrated in fig. 1；
Fig. 3 is the operation principle schematic diagram of embodiment illustrated in fig. 1；
Fig. 4 is waves arc-shaped guide rail installation signal in assembly；
In figure：1- workpieces, 2- wave assembly, 3- sliding seats, 4- fixed seats, 5- ball screws, 6- linear slide blocks, and 7- is watched
Speed reducer I is taken, 8- servo motors I, 9- angular contact ball bearings, 10- synchronous belts, 11- belt wheels, 12- servo decelerations machine II, 13- is watched
Take motor II, 14- cutting gauzes.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and embodiments.
With reference to attached drawing, the present embodiment includes waving assembly 2, sliding seat 3, fixed seat 4, ball screw 5, linear slide block 6, watching
Take speed reducer I 7, servo motor I 8, angular contact ball bearing 9, synchronous belt 10, belt wheel 11, servo deceleration machine II 12, servo motor II
13；The fixed seat 4 is fixed in multi-line cutting machine cutting chamber, is connected by linear slide block 6 with sliding seat 3, the servo
Motor I 8 is connected with servo deceleration machine I 7, and the servo deceleration machine I 7 is connected with ball screw 5, and the ball screw 5 is solid
Due in fixed seat 4, the ball screw 5 connects sliding seat 3；The servo motor II 13, servo deceleration machine II 12 are mounted on
On sliding seat 4, the servo motor II 13 is connected with servo deceleration machine II 12, the servo deceleration machine II 12 and 11 phase of belt wheel
Connection, the synchronous belt 10 are mounted on belt wheel 11, and the both ends of the synchronous belt 10, which are fixed on, waves on assembly 2, passes through corner connection
It touches ball bearing 9 and is tensioned synchronous belt 10.
In the present embodiment, described wave is bonded with workpiece 1 on assembly 2.
Main there are two acting when waving the work of contact workbench, the downward direction of feed of workbench moves and waves total
Into oscillating motion, general wire cutting only have workbench it is downward direction of feed movement；Servo motor I 8 and servo deceleration machine I 7
Ball screw 5 is driven to rotate, so as to which sliding seat 3 be driven to move up and down, working condition lower slider seat 3 moves downward, workpiece 1
It moves downward therewith, forms between workpiece 1 and cutting gauze 14 pressing force, cutting gauze 14 is in high speed reciprocatory movement
In, processing materials are slowly cut into sheet by cutting line, are controlled servo motor I 8 and servo deceleration machine I 7 by controller, are precisely controlled
The feed speed of workbench processed avoids line bow is excessive from causing to break.
In cutting process, the wobble accuracy of workpiece 1 directly affects chipping qualities, to ensure that waving assembly 2 runs essence
Degree, waves assembly 2 and is connected by arc shaped slider with workbench, waves 2 position controllable precise of assembly to ensure, assembly is waved in drive
2 wave assembly movement using synchronous belt drive.The both ends of synchronous belt 10, which are fixed on, waves on assembly 2, passes through angular contact ball bearing 9
Synchronous belt is tensioned, synchronous belt 10 is mounted on belt wheel 11, and according to assembly position is waved, controller control servo motor II 13 is transported
It is dynamic, then by servo deceleration machine II 12 again with 11 reciprocating rotation of movable belt pulley, after synchronous belt 10 moves to extreme position, controller control
Servo motor II 13 processed commutates, and waves assembly 2 so as to drive and does oscillating motion.
It waves contact workbench at work, table feed direction and waves assembly and wave direction, as shown in Figure 3.
Arc-shaped guide rail scheme of installation in assembly is waved, upper arc-shaped guide rail mounting base is connect with fixed seat 4, arc lower guide rail
Mounting base does reciprocating swing movement together with workpiece 1, and upper arc-shaped guide rail mounting base passes through arc with arc lower guide rail mounting base
Sliding block is connected, as shown in Figure 4.
Claims (10)
1. multi-line cutting machine waves contact workbench, it is characterised in that：Including waving assembly, sliding seat, fixed seat, ball wire
Bar, linear slide block, speed reducer I, motor I, bearing, synchronous belt, belt wheel, speed reducer II, motor II；The fixed seat is fixed on more
On wire cutting machine cutting room, it is connected by linear slide block with sliding seat, the motor I is connected with speed reducer I, the deceleration
Machine I is connected with ball screw, and the ball screw is fixed in fixed seat, and the ball screw connects sliding seat；The electricity
Machine II, speed reducer II are mounted on sliding seat, and the motor II is connected with speed reducer II, and the speed reducer II is connected with belt wheel
It connects, the synchronous belt is mounted on belt wheel, and the both ends of the synchronous belt, which are fixed on, waves on assembly, is tensioned and synchronized by bearing
Band.
2. multi-line cutting machine according to claim 1 waves contact workbench, it is characterised in that：The speed reducer I is
Servo deceleration machine.
3. multi-line cutting machine according to claim 2 waves contact workbench, it is characterised in that：The motor I is watches
Take motor.
4. the multi-line cutting machine according to claims 1 or 2 or 3 waves contact workbench, it is characterised in that：The bearing
For angular contact ball bearing.
5. multi-line cutting machine according to claim 1 waves contact workbench, it is characterised in that：The speed reducer II is
Servo deceleration machine.
6. multi-line cutting machine according to claim 5 waves contact workbench, feature is servo in the motor II
Motor.
7. multi-line cutting machine according to claim 4 waves contact workbench, it is characterised in that：The speed reducer II is
Servo deceleration machine, the motor II are servo motor.
8. multi-line cutting machine according to claim 1 or 2 waves contact workbench, it is characterised in that：It is described to wave always
Into being above equipped with workpiece.
9. multi-line cutting machine according to claim 3 waves contact workbench, it is characterised in that：It is described to wave on assembly
Workpiece is installed.
10. multi-line cutting machine according to claim 4 waves contact workbench, it is characterised in that：It is described to wave assembly
On workpiece is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810074132.7A CN108247877B (en) | 2018-01-25 | 2018-01-25 | Multi-line cutting machine waves contact workbench |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810074132.7A CN108247877B (en) | 2018-01-25 | 2018-01-25 | Multi-line cutting machine waves contact workbench |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108247877A true CN108247877A (en) | 2018-07-06 |
| CN108247877B CN108247877B (en) | 2019-03-12 |
Family
ID=62742881
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810074132.7A Active CN108247877B (en) | 2018-01-25 | 2018-01-25 | Multi-line cutting machine waves contact workbench |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108247877B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108407120A (en) * | 2018-07-10 | 2018-08-17 | 宇晶机器（长沙）有限公司 | A kind of multi-line cutting machine waves workbench gas sealing mechanism and method |
| CN109176933A (en) * | 2018-11-22 | 2019-01-11 | 宇晶机器（长沙）有限公司 | Ultrahigh speed cabling sapphire multi-line cutting machine |
| CN114347271A (en) * | 2021-12-31 | 2022-04-15 | 海南钇坤智能科技有限公司 | Fluorescent ceramic chip cutting process |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60177860A (en) * | 1984-02-24 | 1985-09-11 | Kyoritsu Seiki Kk | Blade-speed controller in blade type lapping cutter |
| CN202753295U (en) * | 2012-02-29 | 2013-02-27 | 无锡斯达新能源科技有限公司 | Multistation single-wire swing cutting machine for sapphire |
| CN202753296U (en) * | 2012-03-20 | 2013-02-27 | 无锡斯达新能源科技有限公司 | Multi-wire swing cutting mechanism for sapphire |
| CN103481386A (en) * | 2012-06-11 | 2014-01-01 | 苏州赫瑞特电子专用设备科技有限公司 | Work table swinging mechanism of multi-wire cutting machine |
| CN206277533U (en) * | 2016-12-06 | 2017-06-27 | 浙江晶盛机电股份有限公司 | A kind of workbench rocking equipment for sapphire wafer multi-line cutting machine |
-
2018
- 2018-01-25 CN CN201810074132.7A patent/CN108247877B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60177860A (en) * | 1984-02-24 | 1985-09-11 | Kyoritsu Seiki Kk | Blade-speed controller in blade type lapping cutter |
| CN202753295U (en) * | 2012-02-29 | 2013-02-27 | 无锡斯达新能源科技有限公司 | Multistation single-wire swing cutting machine for sapphire |
| CN202753296U (en) * | 2012-03-20 | 2013-02-27 | 无锡斯达新能源科技有限公司 | Multi-wire swing cutting mechanism for sapphire |
| CN103481386A (en) * | 2012-06-11 | 2014-01-01 | 苏州赫瑞特电子专用设备科技有限公司 | Work table swinging mechanism of multi-wire cutting machine |
| CN206277533U (en) * | 2016-12-06 | 2017-06-27 | 浙江晶盛机电股份有限公司 | A kind of workbench rocking equipment for sapphire wafer multi-line cutting machine |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108407120A (en) * | 2018-07-10 | 2018-08-17 | 宇晶机器（长沙）有限公司 | A kind of multi-line cutting machine waves workbench gas sealing mechanism and method |
| CN108407120B (en) * | 2018-07-10 | 2018-11-16 | 宇晶机器（长沙）有限公司 | A kind of multi-line cutting machine waves workbench gas sealing mechanism |
| CN109176933A (en) * | 2018-11-22 | 2019-01-11 | 宇晶机器（长沙）有限公司 | Ultrahigh speed cabling sapphire multi-line cutting machine |
| CN109176933B (en) * | 2018-11-22 | 2024-01-30 | 宇晶机器（长沙）有限公司 | Ultra-high-speed wiring sapphire multi-wire cutting machine |
| CN114347271A (en) * | 2021-12-31 | 2022-04-15 | 海南钇坤智能科技有限公司 | Fluorescent ceramic chip cutting process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108247877B (en) | 2019-03-12 |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20180706 Assignee: Hunan Yiyuan New Material Technology Co.,Ltd. Assignor: HUNAN YUJING MACHINE INDUSTRIAL Co.,Ltd. Contract record no.: X2023980050763 Denomination of invention: Multi wire cutting machine swing contact worktable Granted publication date: 20190312 License type: Common License Record date: 20231213 |
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| EE01 | Entry into force of recordation of patent licensing contract |