CN108247261A - A kind of steel reinforcement cage welding head and the steel reinforcement cage welder based on the head - Google Patents
A kind of steel reinforcement cage welding head and the steel reinforcement cage welder based on the head Download PDFInfo
- Publication number
- CN108247261A CN108247261A CN201810246300.6A CN201810246300A CN108247261A CN 108247261 A CN108247261 A CN 108247261A CN 201810246300 A CN201810246300 A CN 201810246300A CN 108247261 A CN108247261 A CN 108247261A
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- housing
- parcel
- reinforcement cage
- steel reinforcement
- installing plate
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- 230000002787 reinforcement Effects 0.000 title claims abstract description 122
- 238000003466 welding Methods 0.000 title claims abstract description 122
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 121
- 239000010959 steel Substances 0.000 title claims abstract description 121
- 230000007246 mechanism Effects 0.000 claims description 21
- 230000003014 reinforcing effect Effects 0.000 claims description 20
- 230000001105 regulatory effect Effects 0.000 claims description 19
- 238000006073 displacement reaction Methods 0.000 claims description 8
- 238000009826 distribution Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 229910000679 solder Inorganic materials 0.000 description 11
- 230000008569 process Effects 0.000 description 10
- 210000003205 muscle Anatomy 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 3
- 230000006641 stabilisation Effects 0.000 description 3
- 238000011105 stabilization Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 1
- BGOFCVIGEYGEOF-UJPOAAIJSA-N helicin Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@H]1OC1=CC=CC=C1C=O BGOFCVIGEYGEOF-UJPOAAIJSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002633 protecting effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a kind of steel reinforcement cage welding head and the steel reinforcement cage welder based on the head, wherein welding head includes housing, welding gun chuck, further include the first installing plate that front is stretched out from enclosure interior to housing, welding gun chuck is fixed on the first installation front edge of board, enclosure interior sets first driving means, and first driving means move for the first installing plate of driving along housing front-rear direction；First installing plate also is able to move up and down in housing；It further includes and is fixedly mounted on the positive parcel tracks of device of housing, the parcel tracks of device includes connecting shaft, the parcel idler wheel that can be rotated around connecting shaft, and circumferentially arranged one encloses card slot on parcel idler wheel；The micro adjusting box for being connected to housing rear is further included, housing can be rotated around micro adjusting box.The present invention realizes the purpose that steel reinforcement cage welding is carried out while parcel machine coiling parcel efficiently, stable to solve the problems, such as that welding machine of the prior art cannot be coordinated with parcel machine.
Description
Technical field
The present invention relates to steel reinforcement cage fields, and in particular to a kind of steel reinforcement cage welding head and the steel reinforcement cage weldering based on the head
Connection device.
Background technology
With the rapid development of domestic construction of road and bridge, steel reinforcement cage is in pile foundation construction using more universal.And traditional reinforcing bar
The making of cage is largely using hand-made, and labor intensity is big, low production efficiency, cost are big；Or it is set using traditional
Work is prepared, traditional device for manufacturing reinforcing cage the degree of automation is low, increases although production efficiency is more hand-made, main
Still using human weld, welding quality depends on worker's welding technique and speed, sold joint with speed for the welding of muscle and parcel
Irregularly, quality is unstable, directly affects the production efficiency and quality of steel reinforcement cage.It is existing in order to reduce manpower consumption and cost
The parcel machine for manufacturing steel reinforcement cage is gradually appeared in technology, for parcel to be spirally wound on main reinforcement, the appearance of parcel machine
Although manpower consumption can greatly be reduced, the efficiency of parcel winding, after parcel machine winds parcel, main reinforcement and disk are improved
There is still a need for human weld, inefficiency for the welding of silk.And traditional welding machine can not be used cooperatively with parcel machine, welding position
It can not be processed with the parcel that the coiling of parcel machine generates spiral shape.It therefore, in the prior art can be with without one kind
The equipment that the perfect cooperation of parcel machine carries out steel reinforcement cage welding processing.
Invention content
The purpose of the present invention is to provide a kind of steel reinforcement cage welding head and the steel reinforcement cage welder based on the head, with
It solves the problems, such as to realize efficient, stabilization in parcel machine coiling with the matched welding machine of parcel machine in the prior art
The purpose of steel reinforcement cage welding is carried out while parcel.
The present invention is achieved through the following technical solutions：
A kind of steel reinforcement cage welding head, including housing, welding gun chuck, which is characterized in that further include from enclosure interior to shell
The first installing plate stretched out in front of body, the welding gun chuck are fixed on the first installation front edge of board, the enclosure interior setting first
Driving device, the first driving means move for the first installing plate of driving along housing front-rear direction；First installing plate
It also is able to move up and down in housing；It further includes and is fixedly mounted on the positive parcel tracks of device of housing, the parcel tracking dress
Put including connecting shaft, can on the parcel idler wheel that connecting shaft rotates, the parcel idler wheel it is circumferentially arranged one circle card slot；Also wrap
The micro adjusting box for being connected to housing rear is included, the housing can move left and right in micro adjusting box front, and housing also is able to around micro adjusting box
It is rotated.
For in the prior art being capable of not matched with parcel machine welding machine, parcel the machine parcel on steel reinforcement cage is completed
After spiral shape coiling, it is also necessary to which the problem of independently being welded, present invention firstly provides a kind of steel reinforcement cage welding head, this heads
Include housing and the welding gun chuck for clamping welding gun, the first installing plate is stretched out from enclosure interior, and the first installing plate can be
Enclosure interior moves up and down, and specific move mode is not limited thereto, and any existing yo-yo fashion can meet this
Scheme.First installing plate can also be moved under the driving of first driving means along housing front-rear direction, before middle casing
Rear direction, steel reinforcement cage direction is before when referring to work, after being away from the direction of steel reinforcement cage.Therefore the first installing plate is from shell
It stretches out in front of body, so the first installing plate is towards the steel reinforcement cage direction of required welding.The present invention also sets parcel in housing front
Tracks of device, for tracking by the mach steel reinforcement cage parcel of parcel, parcel tracks of device includes connecting shaft, connecting shaft
Upper setting parcel idler wheel, parcel idler wheel can be freely rotated in connecting shaft, and the circumferentially disposed circle card slot of parcel idler wheel is used for
The parcel on processed steel reinforcement cage is blocked, therefore the width of card slot is preferably only slightly larger than outside the parcel on processed steel reinforcement cage
Diameter is advisable.Micro adjusting box is located at housing rear, and housing can be rotated around micro adjusting box, such as hinged, bearing connection mode connects
Micro adjusting box and housing are rotated with realizing.This welding head when in use, is set up directly on the downstream of parcel machine station, will finely tune
Case, which is relatively fixed, to be installed, and via the steel reinforcement cage after parcel machine coiling parcel, parcel thereon is rolled in the shape of a spiral by parcel
Parcel is stuck in parcel idler wheel by the card slot on wheel, welding gun is mounted on welding gun chuck, and will be between parcel idler wheel and welding gun
Relative position fix, at this time since parcel idler wheel is stuck on the parcel on steel reinforcement cage, adjust welding gun face main reinforcement and disk
Silk infall, you can so that welding gun is always at positive butt welding point.At work, steel reinforcement cage can be at the uniform velocity under the output of parcel machine to
Preceding rotation, by taking steel reinforcement cage rotates from bottom to top as an example, parcel idler wheel is stuck on parcel, the rotation with steel reinforcement cage, parcel idler wheel
It is rotated around connecting shaft, since parcel is helical form, the direction of advance rotation of parcel idler wheel towards steel reinforcement cage tilts simultaneously
Gradually mobile, so as to which entire housing be driven to be rotated around micro adjusting box since housing is enough into line tilt, micro adjusting box is fixedly mounted,
Therefore housing is entirely as the direction of advance of steel reinforcement cage is moved linearly in micro adjusting box front while along spiral helicine parcel
Into line tilt, the normal work of each component any interference will not be caused to enclosure interior.Wherein micro adjusting box front is in the present invention
Refer to a side surface of the micro adjusting box towards housing, housing moved left and right in micro adjusting box front in left and right directions, refer in identical water
In plane before and after housing line direction.In the process, since the first installing plate can move up and down,
Contact solder joint starts to weld, and be driven progress under the rotation of steel reinforcement cage welding gun on welding gun chuck from below first
It moves up, while the first installing plate is driven to gradually stretching in front of housing, the driving of first driving means by first driving means
Rate be subject to the output of parcel machine steel reinforcement cage velocity of rotation, to ensure that welding gun will not be upper with solder joint disengaging from horizontal direction,
Ensure in solder joint rotation process from bottom to top, welding gun always persistently welds the solder joint of required welding, to ensure to fill
The quality of automatic welding is greatly improved in the weld interval divided.When welding gun moves to the formation top of the first installing plate, pass through
One driving device withdraws the first installing plate, simultaneously because without the support of steel reinforcement cage, the first installing plate is in gravity or other are existing
Have and move down under the action of resetting structure, it is achieved thereby that the reset of the first installing plate, you can repeat the above steps, driven by first
Dynamic device drives the first installing plate to move forward again, and welding gun is driven to contact the welding carried out next time with next solder joint.This
A kind of steel reinforcement cage welding head of scheme, it is only necessary to install micro adjusting box, you can the output terminal of parcel machine is acted on, to parcel machine
It winds the steel reinforcement cage after parcel and carries out welding processing, cannot be coordinated so as to solve welding machine of the prior art with parcel machine
The problem of, it realizes the purpose that steel reinforcement cage welding is carried out while parcel machine coiling parcel efficiently, stable, greatly improves
Steel reinforcement cage production efficiency thoroughly realizes the automatic assembly line production of steel reinforcement cage.For the excessive parcel of screw pitch,
Also preferable be mounted on micro adjusting box can be along the reciprocating motion track that parcel machine outbound course moves so that entire shell
Body, so as to more ensure welding quality, improves the scope of application with the forward small-scale reciprocating motion of carry out of steel reinforcement cage.
The first guide rail of setting, the second installing plate in the housing, first guide rail is perpendicular to the drive of first driving means
Dynamic direction, second installing plate are arranged on the first guide rail and can be moved along the first guide rail, the first driving dress
It puts on the second installing plate, further includes and driven for second installing plate to be driven to carry out mobile second on the first guide rail
Dynamic device；Second guide rail is set on second installing plate, second guide rail parallel in the driving direction of first driving means,
First installing plate is arranged on the second guide rail and can be moved along the second guide rail.It is driven in this programme by first
The effect of dynamic device and the second guide rail realizes the first installing plate in housing movement in the front-back direction；So that the first installing plate
It is connected on the second installing plate, the second installing plate is driven to move up and down by the first guide rail and the second driving device, so as to fulfill
First installing plate moves up and down.This programme can not only so that housing interior structure is simply orderly, also so that the first installing plate
It is upper and lower and be moved forward and backward controlled by different guide rails with driving mechanism, thus only need individually to first driving means,
The driving of second driving device is regulated and controled respectively, can be directed to that screw pitch is different, size is different, the reinforcing bar of output speed not etc.
Cage is used, and greatly improves the scope of application of the present invention, improves versatility of the present invention in steel reinforcement cage welding field.
Further, the front end fixed steel bars baffle of first installing plate, the front end setting of the reinforcing bar baffle roll
Wheel, the scroll wheel can be rotated freely around own axes.Reinforcing bar baffle is used to that the main reinforcement of steel reinforcement cage to be positioned and limited,
Scroll wheel is arranged on the front end of reinforcing bar baffle, therefore the steel reinforcement cage direction that scroll wheel direction is processed.The output of parcel machine
Steel reinforcement cage in movement forward due to being in rotary state always, main reinforcement by root by the front of the first installing plate,
Once slight displacement occurs for equipment or steel reinforcement cage shifts, reinforcing bar baffle is just very easily stuck in main reinforcement, interferes reinforcing bar
The normal rotation of cage, leads to damp production.And by setting scroll wheel in the front end of reinforcing bar baffle in this programme, when reinforcing bar baffle
When being contacted with steel reinforcement cage, you can by the smooth front end by reinforcing bar baffle of the rotation steel reinforcement cage of scroll wheel, avoid steel
Muscle baffle cannot normally block the main reinforcement above steel reinforcement cage, and reduce resistance when reinforcing bar baffle is promoted, and prevent due to steel
Damp production accident caused by muscle baffle occurs, and greatly improves the stability in use and reliability of the present invention.This programme
In scroll wheel preferably be bearing.
Preferably, there are two the welding gun chucks, two welding gun chucks are separately fixed on two reinforcing bar baffles, two steel
Muscle baffle is relative to the symmetrical distribution of parcel idler wheel；The parcel tracks of device also there are two, in two parcel tracks of device
Lower distribution.By about two distribution parcel tracks of device, by two parcel pair of rollers steel reinforcement cages parcel into line trace with
Limiting, so as to improve the job stability of housing, is improved the stabilization of welding gun chuck, the raising of welding quality is realized with this.Two
A symmetrical distribution of welding gun chuck, when a welding gun chuck clamping welding gun is worked, another welding gun chuck can be at it
It is resetted under the drive of corresponding first installing plate, so as to be significantly reduced the empty machine stand-by period of the present invention, is greatly carried
Height is to the utilization rate and welding efficiency of the present invention.
Further, two rollers are also arranged in the connecting shaft, two rollers are located at the both sides of parcel idler wheel respectively；Institute
The end for stating connecting shaft also sets up sensing device, and the sensing device is used to sense angular displacement and/or the displacement of the lines of steel reinforcement cage.Rolling
Cylinder can be freely rotated in connecting shaft, therefore two by being arranged in connecting shaft rollings so that be rolled positioned at parcel
Wheel both sides, can not be slipped over by remaining parcel clamped by parcel idler wheel from cylinder surface, roller can only be driven by parcel into
The opposite rotation of row, will not generate any bite or sliding friction, so as to greatly improve when the present invention works in parcel idler wheel
The fluency at place reduces frictional resistance and loss, either still can play fabulous protecting effect to the present invention to steel reinforcement cage.
In addition, roller also is able to play the role of that head is prevented to be absorbed in steel reinforcement cage, the job stability of the present invention and reliable journey are improved
Degree.The length of the roller is preferably greater than the screw pitch of steel reinforcement cage, so that the reinforcing bar energy of at least one whole section of parcel idler wheel both sides
Access support and protection.Roller in this programme can also be replaced directly using bearing.Steel reinforcement cage is sensed by sensing device
Angular displacement and/or line position, it is more smart with this so as to directly obtain the time required to start to be welded to end welding
The motion process of true control welding torch joint, realizes the control to welding process more high-precision, high quality.Biography in this programme
Induction device is preferably that encoder is realized.
Further, the housing leading flank is additionally provided with the block positioned at enclosure interior, and the block lower surface is in oblique
Face, the inclined-plane gradually extend from bottom to top to enclosure interior；The block is located at the stroke upper end of the first installing plate；Described
The tourelle that the setting of one installing plate side outwardly protrudes, the tourelle are located at the underface of the block.When the first peace
Loading board with welding gun clamping plate follow the steel reinforcement cage to move up when, tourelle is moved up also with the first installing plate.First peace
When loading board moves to the stroke upper end of upper and lower directions, it should the first installing plate be driven to retract by first driving means real with steel reinforcement cage
Now it is detached from, however in practical work process, once bite or the first driving dress occur between the first installing plate and steel reinforcement cage
It puts and breaks down, what the first installing plate just can not be successfully is detached from steel reinforcement cage, and steel reinforcement cage carries out driving the rotation of the first installing plate, leads
Entire welding head is caused to be damaged, is even scrapped completely when serious.And due to there is the presence of block in this programme, when the first installing plate
On move closer to top when, tourelle touches the lower surface of block, and tourelle is carried out in block lower surface along inclined-plane
It rolls, as position is gradually upward, tourelle is gradually rolled along inclined-plane to enclosure interior, so as to drive entire first installing plate
Gradually retract, realize automatically with the disengaging of steel reinforcement cage.This programme is realized by pure mechanic structure, not by first driving means performance
The influence of quality, also can be in the effect of block and tourelle even if there is a little bite between the first installing plate and steel reinforcement cage
It rips rapidly down, so as to greatly improve the safety and stability during use of the present invention.
Preferably, main shaft in the micro adjusting box is set, is arranged linear bearing on main shaft, the linear bearing is close to housing
One end is fixed on connecting plate, is connected between the connecting plate and housing by crossed roller bearing.It is realized by linear bearing
Housing is moved left and right and rotated micro adjusting box is positive；It is connected between connecting plate and housing by crossed roller bearing, so as to real
Existing housing is around the relative rotation of micro adjusting box.In addition, as more preferred scheme, when linear bearing receive along main shaft to the left or
After movement tendency to the right, entire micro adjusting box progress and housing movement in the same direction can be controlled by existing controller, is such as being led
Slided on rail etc., so that whole device movement is more flexible, the scope of application is wider, for the steel reinforcement cage of big screw pitch,
Entire welding head can be moved with parcel in wide range, it is ensured that welding quality.
Sensing apparatus is additionally provided in the micro adjusting box, the sensing apparatus is used to sense housing along connecting shaft axis direction
Movement.Housing with steel reinforcement cage moved when, can be moved along the direction of advance of steel reinforcement cage, in this programme by
Sensing apparatus, the whole lateral movement of sensing housing, then the mobile trend that will be sensed are set in the micro adjusting box being connected with housing
It transmits outward, you can housing and micro adjusting box are moved integrally and controlled by various existing mobile equipment, so as to greatly
The raising present invention the degree of automation and control accuracy, the sensing apparatus can use the biography of proximity sensor or touch type
Sensor can generate micro adjusting box lateral shift position, the shift position when housing carries out transverse shifting with respect to micro adjusting box
It is sensed by the sensing device, you can Synchronization Control micro adjusting box is moved integrally, so as to fulfill the synchronization to entire welder
It is mobile.
A kind of steel reinforcement cage welder further includes main orbit, the switch board that can be moved along the main orbit, is connected to institute
The station regulating mechanism on switch board is stated, the station regulating mechanism is connected with the back side of micro adjusting box, and station regulating mechanism is used for
The front and back position and upper-lower height of welding head are adjusted, so as to control whether welding head is detached from parcel.This programme discloses
A kind of steel reinforcement cage welder for being used in combination with parcel machine, wherein main orbit are parallel to the output side of parcel machine
To so that the steel reinforcement cage of parcel machine output is moved along main orbit.Switch board can be moved on main orbit, control
Cabinet is adjusted for controlling station regulating mechanism so as to the front and back position and upper-lower height of butt welding machine head.Station adjusts machine
Structure since the back with micro adjusting box is connected, station regulating mechanism by controlling the upper-lower height and front and back position of micro adjusting box,
The height and front and back position of housing can be adjusted, added so as to carry out welding to the steel reinforcement cage of different height, different in width
Work, and while can guarantee welding head normal weld do not depart from parcel.In addition, when entirety is needed to move left and right micro adjusting box and steel reinforcement cage
It, can be real by movement of the switch board on main orbit when welder enables the housing to be maintained at the intermediate region of micro adjusting box
It is existing.Wherein movement of the switch board on main orbit belongs to conventional technical means, and those skilled in the art can realize, such as pass through
Motor is controlled and is driven, therefore is not limited herein.
Preferably, the station regulating mechanism moves up and down under the driving of third driving device along the side wall of switch board；
Be provided with four-drive device in the station regulating mechanism, the four-drive device for micro adjusting box to be driven to be moved forward and backward,
With ensure in welding process between head and steel reinforcement cage main reinforcement without departing from.It, can by the Stroke Control to four-drive device
It is controlled with the stretching to entire head with withdrawal, further improves the degree of automation of the present invention.In addition, the 4th driving dress
It is preferably also cylinder to put, to realize that steel reinforcement cage automatically resets after welding.Specifically：Four-drive device is welded in steel reinforcement cage
It is acted on when connecing beginning, parcel idler wheel is made to push down parcel, entire head does not depart from parcel, four-drive device at the end of steel reinforcement cage welds
Retraction mechanism makes parcel idler wheel be detached from parcel.
For third driving device for driving moving up and down for station regulating mechanism, four-drive device is used to driving fine tuning
The back-and-forth motion of case, therefore third driving device, four-drive device are linear drives, any existing linear drives mode
The driving effect in this programme can be achieved.
Compared with prior art, the present invention it has the following advantages and advantages：
1st, a kind of steel reinforcement cage welding head of the present invention and the steel reinforcement cage welder based on the head, act on parcel machine
Output terminal winds parcel machine the steel reinforcement cage after parcel and carries out welding processing, cannot so as to solve welding machine of the prior art
The problem of being coordinated with parcel machine realize efficient, stabilization progress steel reinforcement cage welding while parcel machine coiling parcel
Purpose, greatly improves steel reinforcement cage production efficiency, thoroughly realizes the automatic assembly line production of steel reinforcement cage.
2nd, a kind of steel reinforcement cage welding head of the present invention and the steel reinforcement cage welder based on the head can be directed to screw pitch not
With, size is different, the steel reinforcement cage of output speed not etc. is used, steel reinforcement cage welding field have the great scope of application and
Versatility.
Description of the drawings
Attached drawing described herein is used for providing further understanding the embodiment of the present invention, forms one of the application
Point, do not form the restriction to the embodiment of the present invention.In the accompanying drawings：
Fig. 1 is the structure diagram of steel reinforcement cage welding head in the specific embodiment of the invention；
Fig. 2 is the front view of steel reinforcement cage welding head in the specific embodiment of the invention；
Fig. 3 is along the sectional view of A-A direction lines in Fig. 2；
Fig. 4 is along the sectional view of B-B direction lines in Fig. 2；
Fig. 5 is along the sectional view of C-C direction lines in Fig. 2；
Fig. 6 is schematic diagrames of the Fig. 5 in welding；
Fig. 7 is the sectional view that connecting shaft axis is crossed in the specific embodiment of the invention；
Fig. 8 is the structure diagram of steel reinforcement cage welder in the specific embodiment of the invention；
Fig. 9 is the structure diagram of switch board side in the specific embodiment of the invention.
Label and corresponding parts title in attached drawing：
1- housings, 2- welding gun chucks, the first installing plates of 3-, 4- first driving means, 5- parcel idler wheels, 6- connecting shafts, 7-
Micro adjusting box, the first guide rails of 8-, the second installing plates of 9-, the second guide rails of 10-, 11- scroll wheels, 12- rollers, 13- blocks, 14- are rolled
Device, 15- main shafts, 16- linear bearings, 17- connecting plates, 18- crossed roller bearings, 19- sensing devices, the driving dresses of 20- second
It puts, 21- main orbits, 22- switch boards, 23- third driving devices, 24- four-drive devices, 25- babinets, 26- welding guns, 27- steel
Muscle baffle.
Specific embodiment
To make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiment and attached drawing, to this
Invention is described in further detail, and exemplary embodiment of the invention and its explanation are only used for explaining the present invention, do not make
For limitation of the invention.
Embodiment 1：
A kind of steel reinforcement cage welding head as shown in Figures 1 to 7 including housing 1, welding gun chuck 2, is further included from housing 1
The first installing plate 3 that inside is stretched out to 1 front of housing, the welding gun chuck 2 are fixed on 3 front end of the first installing plate, the housing 1
Inside setting first driving means 4, the first driving means 4 are moved for the first installing plate 3 of driving along 1 front-rear direction of housing
It is dynamic；First installing plate 3 also is able to move up and down in housing 1；It further includes and is fixedly mounted on the tracking of 1 positive parcel of housing
Device, the parcel tracks of device includes connecting shaft 6, the parcel idler wheel 5 that can be rotated around connecting shaft 6, on the parcel idler wheel 5
Circumferentially arranged circle card slot；The micro adjusting box 7 for being connected to 1 rear of housing is further included, the housing 1 can be in 7 front of micro adjusting box
It moves left and right, housing 1 also is able to be rotated around micro adjusting box 7.At work, steel reinforcement cage is under the output of parcel machine for the present embodiment
The rotation forward of meeting at the uniform velocity, by taking steel reinforcement cage rotates from bottom to top as an example, parcel idler wheel 5 is stuck on parcel, turns with steel reinforcement cage
Dynamic, parcel idler wheel 5 is rotated around connecting shaft 6, and since parcel is helical form, parcel idler wheel 5 is towards the advance of steel reinforcement cage
Direction rotation tilts, so as to which entire housing 1 be driven to be rotated into line tilt since housing 1 is enough around micro adjusting box 7, micro adjusting box 7 is solid
Dingan County fills, therefore housing is entirely as the direction of advance of steel reinforcement cage is moved linearly in micro adjusting box front while along spiral
The parcel of shape will not cause any interference into line tilt to the normal work of the 1 each component in inside of housing.In the process, it installs
Contact solder joint starts to weld, and be driven and carry out under the rotation of steel reinforcement cage welding gun on welding gun chuck 2 from below first
It moves, while the first installing plate 3 is driven gradually to be stretched out to 1 front of housing by first driving means 4, the drive of first driving means 4
Dynamic rate be subject to the output of parcel machine steel reinforcement cage velocity of rotation, to ensure that welding gun 26 upper from horizontal direction will not take off with solder joint
From, it is ensured that in solder joint rotation process from bottom to top, welding gun always persistently welds the solder joint of required welding, to ensure
The quality of automatic welding is greatly improved in sufficient weld interval.When welding gun moves to the formation top of the first installing plate 3, lead to
It crosses first driving means 4 and withdraws the first installing plate 3, simultaneously because the support without steel reinforcement cage stops, under the first installing plate 3
It moves, it is achieved thereby that the reset of the first installing plate 3.
Embodiment 2：
A kind of steel reinforcement cage welding head as shown in Figures 1 to 7 on the basis of embodiment 1, is set in the housing 1
First guide rail 8, the second installing plate 9, first guide rail 8 is perpendicular to the driving direction of first driving means 4, second installation
Plate 9 is arranged on the first guide rail 8 and can be moved along the first guide rail 8, and the first driving means 4 are mounted on the second peace
In loading board 9, further include that second installing plate 9 is driven to carry out the second mobile driving device 20 on the first guide rail 8；Institute
It states and the second guide rail 10 is set on second installing plate 9, second guide rail 10 is parallel to the driving direction of first driving means 4, institute
The first installing plate 3 is stated to be arranged on the second guide rail 10 and can be moved along the second guide rail 10.First installing plate 3
Front end fixed steel bars baffle 27, the reinforcing bar baffle 27 front end setting scroll wheel 11, the scroll wheel 11 can be around itself
Axis rotates freely.There are two the welding gun chucks 2, and two welding gun chucks 2 are separately fixed on two reinforcing bar baffles 27, two
Reinforcing bar baffle 27 is relative to 1 symmetrical distribution of housing；The parcel tracks of device also there are two, in two parcel tracks of device
Lower distribution.Therefore there are two the first installing plates 3 of left and right distribution, each first installing plate 3 in the present embodiment to be mounted on one
It is that two welding gun chucks 2 are driven respectively by one group of first driving means 4, the second driving device 20 on second installing plate 9
It is dynamic so that two welding gun chucks 2 work independently from each other.Two rollers 12 are also arranged in the connecting shaft 6, two rollers 12 are distinguished
Positioned at the both sides of parcel idler wheel 5.The end of the connecting shaft 6 also sets up sensing device 19, and the sensing device 19 is used to sense
The angular displacement of steel reinforcement cage and/or displacement of the lines.1 leading flank of housing is additionally provided with the block 13 inside housing 1, the gear
13 lower surface of block is in inclined-plane, and the inclined-plane is from bottom to top gradually to 1 internal stretch of housing；The block 13 is located at the first installing plate
3 stroke upper end；The tourelle 14 that first installing plate, the 3 side setting outwardly protrudes, the tourelle 14 are located at institute
State the underface of block 13.Main shaft 15 in the micro adjusting box 7 is set, linear bearing 16, the linear bearing are arranged on main shaft 15
16 are fixed on close to one end of housing 1 on connecting plate 17, are connected between the connecting plate 17 and housing 1 by crossed roller bearing 18
It connects.
Embodiment 3：
Steel reinforcement cage welder as shown in Figures 1 to 9, on the basis of any of the above-described embodiment, further includes main orbit
21st, the switch board 22 that can be moved along the main orbit 21, the station regulating mechanism being connected on the switch board 22, the work
Position regulating mechanism is connected with the back side of micro adjusting box 7, and station regulating mechanism is used to adjust the front and back position of welding head and upper and lower height
Degree.The station regulating mechanism moves up and down under the driving of third driving device 23 along the side wall of switch board 22；The station
Four-drive device 24 is provided in regulating mechanism, the four-drive device 24 is used to that micro adjusting box 7 to be driven to be moved forward and backward.It is such as attached
Shown in Fig. 8, station regulating mechanism in the present embodiment is located in a babinet 25, and third driving device 23 is motor, babinet
25 realize moving up and down in 22 side wall of switch board by the cooperation of motor and screw；Four-drive device 24 is to be located at babinet 25
Internal cylinder.In addition, the reciprocating drive unit of all straight lines in the present invention can be used cylinder, hydraulic cylinder or electronic push away
The existing driving equipment such as bar.When the present embodiment works, steel reinforcement cage is located in front of head, and four-drive device 24 drives head whole
Moved to steel reinforcement cage direction, until parcel idler wheel 5 is stuck on the parcel of steel reinforcement cage, later with the mobile drive housing of parcel into
Row movement, sensing apparatus send the signal of housing transverse shifting to switch board 22 so that switch board 22 itself is same along main orbit 21
To movement, head is driven to move in the same direction, while housing is rotated around micro adjusting box with parcel.In the process, when parcel rolls
When wheel 5 blocks parcel, also it is in contact simultaneously with corresponding solder joint positioned at the welding gun 26 of bottom one, welding gun 26 is started to work, until
Welding gun 26 turns to top of stroke with parcel, and entire head withdraws reset, welding gun under the action of first driving means at this time
It is detached from solder joint and completes welding；In a welding gun welding process, another welding gun is in corresponding first installing plate, the second installation
Under the drive of plate, bottom is returned to by first driving means, the second driving device co- controlling, prepares welding next time.
Above-described specific embodiment has carried out the purpose of the present invention, technical solution and advantageous effect further
It is described in detail, it should be understood that the foregoing is merely the specific embodiment of the present invention, is not intended to limit the present invention
Protection domain, all within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should all include
Within protection scope of the present invention.
Claims (10)
1. a kind of steel reinforcement cage welding head, including housing (1), welding gun chuck (2), which is characterized in that further include from housing (1)
The first installing plate (3) that portion is stretched out to housing (1) front, the welding gun chuck (2) are fixed on the first installing plate (3) front end, institute
State setting first driving means (4) inside housing (1), the first driving means (4) are for driving the first installing plate (3) along shell
Body (1) front-rear direction moves；First installing plate (3) also is able to move up and down in housing (1)；It further includes and is fixedly mounted on
The positive parcel tracks of device of housing (1), the parcel tracks of device include connecting shaft (6), can around connecting shaft (6) rotate
Parcel idler wheel (5), circumferentially arranged circle card slot on the parcel idler wheel (5)；Further include the fine tuning for being connected to housing (1) rear
Case (7), the housing (1) can move left and right in micro adjusting box (7) front, and housing (1) also is able to be turned around micro adjusting box (7)
It is dynamic.
A kind of 2. steel reinforcement cage welding head according to claim 1, which is characterized in that setting first in the housing (1)
Guide rail (8), the second installing plate (9), first guide rail (8) perpendicular to first driving means (4) driving direction, described second
Installing plate (9) is arranged on the first guide rail (8) and can be moved along the first guide rail (8), the first driving means (4)
On the second installing plate (9), further include that second installing plate (9) is driven to be moved on the first guide rail (8)
The second driving device (20)；Second guide rail (10) is set on second installing plate (9), and second guide rail (10) is parallel to
The driving direction of first driving means (4), first installing plate (3) are arranged on the second guide rail (10) and can be along
Two guide rails (10) are moved.
3. a kind of steel reinforcement cage welding head according to claim 1, which is characterized in that before first installing plate (3)
Fixed steel bars baffle (27) is held, the front end setting scroll wheel (11) of the reinforcing bar baffle (27), the scroll wheel (11) can be around
Own axes rotate freely.
4. a kind of steel reinforcement cage welding head according to claim 3, which is characterized in that there are two the welding gun chucks (2),
Two welding gun chucks (2) are separately fixed on two reinforcing bar baffles (27), and two reinforcing bar baffles (27) are relative to parcel idler wheel (5)
Symmetrical distribution；The parcel tracks of device also there are two, two parcel tracks of device are distributed up and down.
5. a kind of steel reinforcement cage welding head according to claim 1, which is characterized in that be also arranged on the connecting shaft (6)
Two rollers (12), two rollers (12) are located at the both sides of parcel idler wheel (5) respectively；The end of the connecting shaft (6) is also set up
Sensing device (19), the sensing device (19) is for sensing the angular displacement of steel reinforcement cage and/or displacement of the lines.
6. a kind of steel reinforcement cage welding head according to claim 1, which is characterized in that housing (1) leading flank is also set
Be equipped with positioned at the internal block (13) of housing (1), block (13) lower surface is in inclined-plane, the inclined-plane from bottom to top gradually to
Housing (1) internal stretch；The block (13) is positioned at the stroke upper end of the first installing plate (3)；First installing plate (3) side
The tourelle (14) outwardly protruded is set, and the tourelle (14) is positioned at the underface of the block (13).
A kind of 7. steel reinforcement cage welding head according to claim 1, which is characterized in that setting master in the micro adjusting box (7)
Axis (15), linear bearing (16) is arranged on main shaft (15), and the linear bearing (16) is fixed on connection close to one end of housing (1)
On plate (17), it is connect between the connecting plate (17) and housing (1) by crossed roller bearing (18).
8. a kind of steel reinforcement cage welding head according to claim 1, which is characterized in that also set up in the micro adjusting box (7)
It has sensing equipment, the sensing apparatus is used to sense movement of the housing (1) along connecting shaft (6) axis direction.
9. the steel reinforcement cage welder based on the welding head any in claim 1 to 8, which is characterized in that further include master
Track (21), the switch board (22) that can be moved along the main orbit (21), the station tune being connected on the switch board (22)
Mechanism is saved, the station regulating mechanism is connected with the back side of micro adjusting box (7), before station regulating mechanism is for adjusting welding head
Position and upper-lower height afterwards.
10. steel reinforcement cage welder according to claim 9, which is characterized in that the station regulating mechanism drives in third
Under the driving of dynamic device (23), moved up and down along the side wall of switch board (22)；4 wheel driven is provided in the station regulating mechanism
Dynamic device (24), the four-drive device (24) is for driving micro adjusting box (7) to be moved forward and backward.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810246300.6A CN108247261B (en) | 2018-03-23 | 2018-03-23 | Reinforcement cage welding machine head and reinforcement cage welding device based on machine head |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810246300.6A CN108247261B (en) | 2018-03-23 | 2018-03-23 | Reinforcement cage welding machine head and reinforcement cage welding device based on machine head |
Publications (2)
| Publication Number | Publication Date |
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| CN108247261A true CN108247261A (en) | 2018-07-06 |
| CN108247261B CN108247261B (en) | 2024-01-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810246300.6A Active CN108247261B (en) | 2018-03-23 | 2018-03-23 | Reinforcement cage welding machine head and reinforcement cage welding device based on machine head |
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| Country | Link |
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| CN (1) | CN108247261B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108581338A (en) * | 2018-07-11 | 2018-09-28 | 广州鑫桥建筑工程有限公司 | Diaphram wall steel reinforcement cage automatic welding equipment |
| CN109822253A (en) * | 2019-04-15 | 2019-05-31 | 徐小华 | A kind of welding method and system |
| CN112192080A (en) * | 2020-11-11 | 2021-01-08 | 成都华研机器设备有限公司 | Welding head for welding inner ring and main rib of reinforcement cage |
| CN112496209A (en) * | 2020-11-11 | 2021-03-16 | 成都华研机器设备有限公司 | Manufacturing equipment for reinforcement cage framework |
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| KR20120010672A (en) * | 2010-07-26 | 2012-02-06 | 공석록 | Apparatus for manufacturing steel reinforcement cage |
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| CN204524622U (en) * | 2015-04-15 | 2015-08-05 | 姜明堂 | Steel reinforcement cage automatic soldering device and steel reinforcement cage forming machine |
| CN208005052U (en) * | 2018-03-23 | 2018-10-26 | 徐小华 | A kind of steel reinforcement cage welding head and the steel reinforcement cage welder based on the head |
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| CN201552575U (en) * | 2009-11-20 | 2010-08-18 | 天津市建科机械制造有限公司 | Automatic welding manipulator of reinforcing cage forming machine |
| KR20120010672A (en) * | 2010-07-26 | 2012-02-06 | 공석록 | Apparatus for manufacturing steel reinforcement cage |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108581338A (en) * | 2018-07-11 | 2018-09-28 | 广州鑫桥建筑工程有限公司 | Diaphram wall steel reinforcement cage automatic welding equipment |
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| CN109822253A (en) * | 2019-04-15 | 2019-05-31 | 徐小华 | A kind of welding method and system |
| CN112192080A (en) * | 2020-11-11 | 2021-01-08 | 成都华研机器设备有限公司 | Welding head for welding inner ring and main rib of reinforcement cage |
| CN112496209A (en) * | 2020-11-11 | 2021-03-16 | 成都华研机器设备有限公司 | Manufacturing equipment for reinforcement cage framework |
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|---|---|
| CN108247261B (en) | 2024-01-02 |
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