CN108237755A - Automatic coating lamination device and laminating method - Google Patents
Automatic coating lamination device and laminating method Download PDFInfo
- Publication number
- CN108237755A CN108237755A CN201611204702.7A CN201611204702A CN108237755A CN 108237755 A CN108237755 A CN 108237755A CN 201611204702 A CN201611204702 A CN 201611204702A CN 108237755 A CN108237755 A CN 108237755A
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- Prior art keywords
- lamination
- platform
- coating
- rectangle
- cut
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
- B32B38/1808—Handling of layers or the laminate characterised by the laying up of the layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a kind of automatic coating lamination device and laminating methods, and platform, manipulator, coating platform and receiving mechanism are cut including pedestal and on pedestal, cut platform for former material to be cut into the rectangle lamination of equidistant arrangement；Positioned at the vacuum cup for cutting the manipulator bottom between platform and coating platform rectangle lamination is captured after be equidistantly arranged in coating platform, coating platform is compounded to form a continuous complex between rectangle lamination lower diaphragm plate, upper diaphragm successively, photoelectric sensor provides cutting signal after rectangle lamination reaches precalculated position, and the rectangle lamination after the completion of cutting is stacked in receiving mechanism.The automatic coating lamination device and its laminating method of the present invention, which realizes, to be cut, takes piece, coating, the automation for exporting overall process, operating personnel need to only preset and cut frequency and position of manipulator, change the assembling mode that backlight membrane material is wrap-up in the prior art, precision and efficient, while reduce the cost of assembling.
Description
Technical field
The present invention relates to the method and apparatus of backlight module production, more particularly to a kind of automatic coating lamination device and fold
Piece method.
Background technology
At present, backlight module manufacturer is needed in packaging process by optical film material lamination, and the prior art takes coiled strip
Formula lamination process needs working artificial to observe the leftover pieces and edge clast that membrane material occurs when cutting at any time, and recruitment is more, labour
The problem of intensity is big, while coiled strip formula lamination is susceptible to out-of-flatness, recruitment cost is higher.
Chinese patent literature CN102544435（Application No. is：201110432184.5）A kind of laminating machine is disclosed,
Including rack, bottom plate, film placing mechanism, membrane tension Jiu Bian mechanisms, stacking mechanism, winding mechanism, Material moving device, feed mechanism,
Discharge drawstring, adhesive tape rubberizing mechanism, two feed mechanisms, two detent mechanisms and two magazines；Bottom plate is vertically mounted in rack, putting film machine
Structure, membrane tension Jiu Bian mechanisms, two feed mechanisms, two detent mechanisms, two magazines and adhesive tape rubberizing mechanism are mounted on bottom plate, lamination
Mechanism, winding mechanism, Material moving device are mounted in rack, and discharge drawstring through the Material moving device, the winding mechanism and
The stacking mechanism and through the rack.The laminating machine has both the function of coating and lamination, still, the laminating machine winding mechanism
Battery core is clamped by clip to be rotated to carry out coating.The laminating machine stacking mechanism fixes two on same electric rotating machine
A parallel claw alternately compresses pole piece so as to carry out lamination one by one by rotating claw.The laminating machine passes through on magazine
Hairbrush is installed to solve the problems, such as sucker easily while draw multi-disc pole piece.
Invention content
The technical problems to be solved by the invention are：Automatic coating lamination device and laminating method are provided, it can be automatic
Several pieces of optical film materials are cut, coating and lamination, improve working efficiency and precision.
A kind of automatic coating lamination device, platform, manipulator, packet are cut including pedestal and on the pedestal
Film platform, receiving mechanism and control system；
The manipulator, which is installed on, to be cut between platform and coating platform, and the rectangle lamination that former material is cut into equidistant arrangement passes through
Etc. rates output, the vacuum cup of bottom installation is for capturing the rectangle lamination after cutting；In vertically and horizontally side
It is put after movement to the coating platform, the coating platform is by lower diaphragm plate unwinding device, conveyor and upper diaphragm unwinding device
It successively sets, upper diaphragm unwinding device is slidably mounted on coating platform with lower diaphragm plate unwinding device, and the coating platform is controlled to be pressed
Scheduled stacking order equally spacedly arranges more pieces of rectangle laminations in the horizontal direction, and a company is combined between upper and lower diaphragm
Continuous complex, the control system is unique control centre of whole device, controls and cuts platform, manipulator and coating and put down
The speed and progress of platform operation.
As a preferred embodiment, it further includes positioned at the photoelectric sensor being installed on the right side of upper diaphragm unwinding device, is used for
Cut-off knife cutting signal is provided to the rectangle lamination for reaching precalculated position, is stacked in the receiving mechanism after the completion of cutting.
As a preferred embodiment, the manipulator bottom suction disk always captures area as above-mentioned rectangle lamination area
Between 1.2-1.6 times.
As a preferred embodiment, the former material is optical thin film material.
A kind of laminating method, for by former membrane material stack into become rectangle lamination；It is characterized in that, it is cut out by cutting platform
It cuts, the manipulator with sensor carries out taking piece and judges that the position of taken lamination, machine tool hand carry out vacuum cup and take rectangle
Lamination is placed covers lower protective film and upper protection coating after coating platform successively, and receiving mechanism finishes receiving automatically to be cut and overlay film
Rectangle lamination.
As a preferred embodiment, included the following steps using above-mentioned laminating method：
S100, it cuts：The rectangle lamination that former material is cut into equidistant arrangement by platform is cut, and is exported by conveyor；
S200, piece is taken：Manipulator and the vacuum cup of bottom are started to work, and rectangle lamination can be transported to from cutting on platform
On coating platform；Sensor on manipulator detects drawn rectangle lamination, when the rectangle lamination drawn is normal bit
When putting, manipulator is rotated horizontally above 180 degree to coating platform, is run according to normal procedure；When the rectangle lamination drawn with
When vacuum cup area coverage has error, manipulator carries out exception handler operation, and rectangle lamination is detached, and carries out the
Secondary to take piece, step S200 runs cycle according to normal procedure and performs repeatedly, until stopping after being stacked to the lamination number of setting；
S300, coating：In the state of more pieces of rectangle laminations are kept flat in the horizontal direction, coating platform sequentially will be arranged equally spacedly
The more pieces of rectangle laminations between upper and lower diaphragm are combined into a continuous complex and are pressed；
S400, output：Cut-off knife cuts fixed number the process that the lamination of completion is put into receiving mechanism, the square of institute's stack on receiving mechanism
After shape lamination reaches setting height, coating platform is stopped, and the rectangle lamination folded is removed, and is recycled into subsequent work.
It compares compared with prior art, technical scheme of the present invention has the following advantages：
1）The automatic coating lamination device of the present invention cuts platform, manipulator, coating platform and receiving mechanism and is arranged to each list
Member, structure design compact and reasonable, formation is cut, coating and discharging are integrated, and the photoelectric sensor on coating platform passes through identification
The position of rectangle lamination and angle can effectively ensure that opposite position will not occur during the motion for upper diaphragm and lower diaphragm plate
It moves, coating precision is high, and coating speed is fast, and angularity is small.
2）The more sense mechanism hand identifications of automatic coating lamination device and the extraction rectangle lamination of the present invention, rectangle lamination enter
It below the vacuum cup of manipulator, is adjusted the angle by mechanical hand-motion vacuum cup, extraction rectangle lamination places coating behind position
In platform；When not needing to extraction, rectangle lamination enters manipulator lower transfer band and stops transmission, and vacuum cup vertically moves upwards
Go out so that gap is generated between the lamination and next lamination, so as to avoid the generation of more suction piece phenomenons.
Description of the drawings
Fig. 1 is the overall structure diagram of present invention automation coating lamination device.
Specific embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, it is right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
A kind of automatic coating lamination device cuts platform 20, machinery including pedestal 10 and on the pedestal 10
Hand 30, coating platform 40, receiving mechanism 50 and control system 60 cut platform 20 former material are cut into the rectangle of equidistant arrangement and fold
The rates such as piece 201 export, the vacuum cup 301 of bottom to rectangle lamination 201 by pre-provisioning request both vertically as well as horizontally into
Row crawl, coating platform 40 unreel 403 devices by lower diaphragm plate unwinding device 401, conveyor 402 and upper diaphragm and successively set, on
Membrane unwinding device 403 and lower diaphragm plate unwinding device 402 it is controlled by scheduled stacking order by more pieces of rectangle laminations 201 along level
Direction equidistantly arranges, after lower diaphragm plate unwinding device 401 carries out overlay film to the rectangle lamination 201 for reaching designated position first, on
Membrane unwinding device 402 carries out second of overlay film and is combined into a continuous complex, upper and lower 403 bottom of membrane unwinding device conveyor
Portion includes multiple regularly arranged, power idler wheels 404 for being fixedly mounted on coating platform 40, in the drive of power idler wheel 404
Under, rectangle lamination is moved near 405 left side of photoelectric sensor, and photoelectric sensor 405 sends out cutting signal to cut-off knife 406, cuts
Rectangle lamination after the completion of cutting is stacked in receiving mechanism 50, and control system 60 is in unique control of whole device
The heart controls and cuts speed and progress that platform 20, manipulator 30 and coating platform 40 are run.
The signal output end of the photoelectric sensor 403 of the present invention is connect with the signal input part of control system 60, manipulator
30 power signal output terminal is connect with 60 signal input part of control system, cuts power signal output terminal and the control of platform 20
60 signal input part of system connects, and more sense mechanism hands 30 of the embodiment of the present invention cut platform 20 and former material is cut and pass through biography
Defeated band 23 is sent to 30 lower section of manipulator, when needing extraction, vacuum cup 301 is driven to adjust the angle by manipulator 30, position
Rectangle lamination 22 is extracted afterwards and is positioned over 40 precalculated position of coating platform, when not needing to extraction, rectangle lamination 22 enters
30 lower section of manipulator stops transmission, and vacuum cup 301 is vertical upwards to be removed, and vacuum cup always captures area as above-mentioned rectangle lamination
Between 1.2-1.6 times of area, it is ensured that the stability of rectangle lamination crawl.
The present invention is broadly divided into following work step：
S100, it cuts：The rectangle lamination that former material is cut into equidistant arrangement by platform is cut, and is exported by conveyor；
S200, piece is taken：Manipulator and the vacuum cup of bottom are started to work, and rectangle lamination can be transported to from cutting on platform
On coating platform；Sensor on manipulator detects drawn rectangle lamination, when the rectangle lamination drawn is normal bit
When putting, manipulator is rotated horizontally above 180 degree to coating platform, is run according to normal procedure；When the rectangle lamination drawn with
When vacuum cup area coverage has error, manipulator carries out exception handler operation, and rectangle lamination is detached, and carries out the
Secondary to take piece, step S200 runs cycle according to normal procedure and performs repeatedly, until stopping after being stacked to the lamination number of setting；
S300, coating：In the state of more pieces of rectangle laminations are kept flat in the horizontal direction, coating platform sequentially will be arranged equally spacedly
The more pieces of rectangle laminations between upper and lower diaphragm are combined into a continuous complex and are pressed；
S400, output：Cut-off knife cuts fixed number the process that the lamination of completion is put into receiving mechanism, the square of institute's stack on receiving mechanism
After shape lamination reaches setting height, coating platform is stopped, and the rectangle lamination folded is removed, and is recycled into subsequent work.
In coating lamination device provided in this embodiment and laminating method, diaphragm is not cut off continuously, and optics former material is cut
Rectangle lamination is broken into, more pieces of rectangle laminations are controlled to be arranged in spacing coating platform in the horizontal direction by scheduled stacking order,
Entire lamination process is to pass sequentially through upper diaphragm unwinding device and lower diaphragm plate unwinding device is covered
Film, the lamination speed compared to existing laminating machine improve 1.5 times or more, improve the production efficiency of laminating machine and production matter
Amount.Experiment proves that by using laminating machine provided in this embodiment and laminating method, production efficiency can reach 0.7-
1.5s/pcs, production capacity can improve 40-70% compared with existing laminating machine.
The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, it is impossible to assert
The specific implementation of the present invention is confined to these explanations, for those of ordinary skill in the art to which the present invention belongs,
Under the premise of not departing from present inventive concept, several simple deduction or replace can also be made, should all be considered as belonging to the present invention's
Protection domain.
Claims (6)
1. a kind of automatic coating lamination device, platform, manipulator, coating are cut including pedestal and on the pedestal
Platform, receiving mechanism and control system；
The manipulator, which is installed on, to be cut between platform and coating platform, and the rectangle lamination that former material is cut into equidistant arrangement passes through
Etc. rates output, the vacuum cup of bottom installation is for capturing the rectangle lamination after cutting；Carrying out vertical and water
It square is put after movement to the coating platform, the coating platform is unreeled by lower diaphragm plate unwinding device, conveyor and upper diaphragm
Device is successively set, and upper diaphragm unwinding device and lower diaphragm plate unwinding device are slidably mounted on coating platform, the coating platform by
Control is equally spacedly arranged more pieces of rectangle laminations by scheduled stacking order in the horizontal direction, is combined between upper and lower diaphragm
One continuous complex, the control system are unique control centres of whole device, control and cut platform, manipulator and packet
The speed and progress of film platform operation.
2. a kind of automatic coating lamination device according to claim 1, which is characterized in that further include positioned at be installed on every
Photoelectric sensor on the right side of film unwinding device for providing cut-off knife cutting signal to the rectangle lamination for reaching precalculated position, is cut
It is stacked in the receiving mechanism after the completion.
A kind of 3. automatic coating lamination device according to claim 1, which is characterized in that the manipulator bottom suction disk
Between total crawl area is 1.2-1.6 times of above-mentioned rectangle lamination area.
4. a kind of automatic coating lamination device according to claim 1, the former material is optical thin film material.
5. a kind of laminating method, for by former membrane material stack into becoming rectangle lamination；It is characterized in that, it is cut out by cutting stage apparatus
It cuts, the manipulator with sensor carries out taking piece and judges that the position of taken lamination, machine tool hand carry out vacuum cup and take rectangle
Lamination is placed covers lower protective film and upper protection coating after coating platform successively, and receiving mechanism finishes receiving automatically to be cut and overlay film
Rectangle lamination.
6. automatic laminating method according to claim 6, which is characterized in that using the automatic laminating described in claim 6
Method includes the following steps：
S100, it cuts：The rectangle lamination that former material is cut into equidistant arrangement by platform is cut, and is exported by conveyor；
S200, piece is taken：Manipulator and the vacuum cup of bottom are started to work, and rectangle lamination can be transported to from cutting on platform
On coating platform；Sensor on manipulator detects drawn rectangle lamination, when the rectangle lamination drawn is normal bit
When putting, manipulator is rotated horizontally above 180 degree to coating platform, is run according to normal procedure；When the rectangle lamination drawn with
When vacuum cup area coverage has error, manipulator carries out exception handler operation, and rectangle lamination is detached, and carries out the
Secondary to take piece, step S200 runs cycle according to normal procedure and performs repeatedly, until stopping after being stacked to the lamination number of setting；
S300, coating：In the state of more pieces of rectangle laminations are kept flat in the horizontal direction, coating platform sequentially will be arranged equally spacedly
The more pieces of rectangle laminations between upper and lower diaphragm are combined into a continuous complex and are pressed；
S400, output：Cut-off knife cuts fixed number the process that the lamination of completion is put into receiving mechanism, the square of institute's stack on receiving mechanism
After shape lamination reaches setting height, coating platform is stopped, and the rectangle lamination folded is removed, and is recycled into subsequent work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611204702.7A CN108237755A (en) | 2016-12-23 | 2016-12-23 | Automatic coating lamination device and laminating method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611204702.7A CN108237755A (en) | 2016-12-23 | 2016-12-23 | Automatic coating lamination device and laminating method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108237755A true CN108237755A (en) | 2018-07-03 |
Family
ID=62704010
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611204702.7A Pending CN108237755A (en) | 2016-12-23 | 2016-12-23 | Automatic coating lamination device and laminating method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108237755A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109049940A (en) * | 2018-07-17 | 2018-12-21 | 宁波傲天阔自动化设备有限公司 | automatic laminating production line |
| CN110834773A (en) * | 2019-11-12 | 2020-02-25 | 苏州特辰康自动化有限公司 | Light guide plate detects continuous processing equipment |
| CN112810245A (en) * | 2021-02-02 | 2021-05-18 | 深圳市世椿智能装备股份有限公司 | Automatic vertical cutting film laminating machine |
| CN113715318A (en) * | 2020-05-26 | 2021-11-30 | 毅力科技有限公司 | Vacuum film pressing system and vacuum film pressing method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203950883U (en) * | 2014-06-26 | 2014-11-19 | 上海恒动汽车电池有限公司 | Automatically coating laminating machine |
| CN105119009A (en) * | 2015-08-18 | 2015-12-02 | 深圳吉阳智云科技有限公司 | Battery core cladding manufacturing method |
| CN205081172U (en) * | 2015-08-18 | 2016-03-09 | 深圳吉阳智云科技有限公司 | System bag lamination all -in -one |
-
2016
- 2016-12-23 CN CN201611204702.7A patent/CN108237755A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203950883U (en) * | 2014-06-26 | 2014-11-19 | 上海恒动汽车电池有限公司 | Automatically coating laminating machine |
| CN105119009A (en) * | 2015-08-18 | 2015-12-02 | 深圳吉阳智云科技有限公司 | Battery core cladding manufacturing method |
| CN205081172U (en) * | 2015-08-18 | 2016-03-09 | 深圳吉阳智云科技有限公司 | System bag lamination all -in -one |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109049940A (en) * | 2018-07-17 | 2018-12-21 | 宁波傲天阔自动化设备有限公司 | automatic laminating production line |
| CN109049940B (en) * | 2018-07-17 | 2024-02-09 | 宁波傲天阔自动化设备有限公司 | Automatic lamination production line |
| CN110834773A (en) * | 2019-11-12 | 2020-02-25 | 苏州特辰康自动化有限公司 | Light guide plate detects continuous processing equipment |
| CN113715318A (en) * | 2020-05-26 | 2021-11-30 | 毅力科技有限公司 | Vacuum film pressing system and vacuum film pressing method |
| CN113715318B (en) * | 2020-05-26 | 2023-06-06 | 毅力科技有限公司 | Vacuum film pressing system and vacuum film pressing method |
| CN112810245A (en) * | 2021-02-02 | 2021-05-18 | 深圳市世椿智能装备股份有限公司 | Automatic vertical cutting film laminating machine |
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Application publication date: 20180703 |