CN108194106A - Tunnel bolt-spary supports concrete trolley mobile pouring forms and construction technology - Google Patents

Tunnel bolt-spary supports concrete trolley mobile pouring forms and construction technology Download PDF

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Publication number
CN108194106A
CN108194106A CN201810160039.8A CN201810160039A CN108194106A CN 108194106 A CN108194106 A CN 108194106A CN 201810160039 A CN201810160039 A CN 201810160039A CN 108194106 A CN108194106 A CN 108194106A
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China
Prior art keywords
concrete
trolley
bolt
spary supports
pouring forms
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CN201810160039.8A
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CN108194106B (en
Inventor
龚岗
王双卯
郭宝库
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Fute Intelligent Equipment Chongqing Co ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/102Removable shuttering; Bearing or supporting devices therefor

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

The present invention relates to constructing tunnel fields, specifically disclose the mobile pouring forms of tunnel bolt-spary supports concrete trolley and construction technology, are as follows:The first step:By spray scar processing, second step:Concrete stirring, transport, third step:Close hole wall, the 4th step:Mobile pouring forms in place, the 5th step:Operation, the 6th step is perfused:Maintenance.This method carries out bolt-spary supports successively by slip form trolley, avoids waste caused by concrete springback, and the construction time is short, high degree of automation reduces cost of labor.

Description

Tunnel bolt-spary supports concrete trolley mobile pouring forms and construction technology
Technical field
The present invention relates to constructing tunnel fields.
Background technology
In constructing tunnel, according to the difference of tunnel rock category and excavated section, the excavation in tunnel be divided into full section method, The construction methods such as benching tunneling method, partial excavation method.According to New Austrian Tunneling Method principle, bolt-spary supports is as in the permanent lining cutting in tunnel A part, it is general consider to be used in III grade and above country rock;Bolt-spary supports is completed as flexible support in secondary lining Deflection is larger before, and it is reserved as deformation that excavation outer contour need to reserve larger space (20cm);Wherein bolt-spary supports It must ensure the supporting support system unified as one with country rock with surrounding rock body closing contact as far as possible and make jointly With;New Austrian Tunneling Method construction allows country rock and supporting construction to generate limited deformation, is reduced so that the carrying for playing country rock is allowed to act on The stress of liner structure.And existing bolt-spary supports concrete is all directly to carry out shotcrete by spraying anchor arrangement, primary spray is certain It reaches the shotcrete that certain solidification intensity carries out thickening operation again later to thickness etc., and the shotcrete cost time is long, and springback capacity is big, coagulation Native intensity is insufficient, and process control is poor and spray anchor arrangement is expensive, and maintenance cost is high.
Invention content
All it is direct shotcrete it is an object of the invention to solve existing tunnel bolt-spary supports concrete ejection, springback capacity Greatly, the problem of concrete waste is serious.
In order to achieve the above object, base case of the invention provides tunnel bolt-spary supports concrete trolley and is filled with mobile Injection molded plate and construction technology, are as follows:
The first step:By spray scar processing, scar high pressure water washing is by floating dust, the landwaste for spraying scar, when scar meets the water capacity When easy deliquescence, argillization, scar is blown off using high-pressure blast;
Second step:Fully automatic culculating forced mixer is taken in concrete stirring, transport, the stirring of wet shot concrete, and transport uses Concrete transportation tank car, with fortune with mixing, during jetting cement, more transport vehicles should replace haul;
Third walks:Hole wall is closed, is closed with the mode Jiang Dongbi of shotcrete and by the gap of face arch;
4th step:Construction trolley in place, is moved to the position for needing to carry out bolt-spary supports by mobile pouring forms, mobile The position of arc track is adjusted, arc track is ejected to certain perfusion position by ejecting mechanism, then passes through driving machine Slip form trolley is first moved to arc track one end by structure;
5th step:Operation is perfused, first sprays between slip form trolley surface and arch, waits after concrete dry, passes through driving Mechanism drives slip form trolley to move shotcrete to the arc track other end successively, then move while causes the rubber slab of slip form trolley Movement is detached with concrete, is demoulded, rubber slab is resetted in roller under effect after demoulding, then carries out next section Bolt-spary supports, be then repeated in above-mentioned action, until this section of shotcrete is completed, then move arc track, carry out next section Bolt-spary supports until complete;
6th step:Maintenance after gunite concrete final set 2 hours, is conserved, curing time 14-16d, when temperature is low When 0-5 DEG C, must not sprinkle water maintenance.
The Specific construction principle of 4th step and the 5th step is, when there is arch to need to carry out the bolt-spary supports of concrete, Construction trolley is moved to the position for needing to carry out bolt-spary supports, the position for adjusting arc track is then moved, passes through ejection Mechanism ejects arc track to certain position, and slip form trolley is first then moved to arc track one by driving mechanism End, proceeds by shotcrete, first sprays between slip form trolley surface and arch, waits after concrete dry, is driven by driving mechanism Slip form trolley is moved to the arc track other end, since concrete setting is between slip form trolley surface and arch, so when sliding Mould trolley can drive rubber slab to be pullled toward opposite direction, and since rubber slab is wrapped in outside roller, institute while mobile Rubber slab is also driven to a certain extent with roller to move toward opposite direction so that slip form trolley is detached with concrete, into Row demoulding, rubber slab is resetted in roller under effect after demoulding, then carries out next section of bolt-spary supports, then successively Above-mentioned action is repeated, until this section of shotcrete is completed, then moves arc track, carries out next section of bolt-spary supports until completing.
The advantageous effect of this base case is,
1st, bolt-spary supports of this method by slip form trolley progress successively avoids waste caused by concrete springback, and And the construction time is short, high degree of automation reduces cost of labor.
2nd, the setting of this method ensure that the intensity of the bolt-spary supports of concrete, and easy to use, and seating velocity is fast.
Scheme two, this is the preferred of basic scheme, and the driving mechanism in the 4th step includes being located at electronic in construction trolley Capstan winch, several directive wheels being located on arc track and the endless drive rope pulled by electric capstan, transmission rope connection sliding formwork are small Vehicle.
Scheme three, this is the preferred of basic scheme, and the arc track bottom in the 4th step is equipped with walking on translation track Moving wheel.
Scheme four, this is preferred for scheme three, and the translation track is located at construction trolley both sides at the wall of hole, it is described walk Driving wheel position and quantity are and the corresponding setting of translation track.
Scheme five, this is preferred for scheme four, and the arc track is equipped with arc inflating rubber film close to face side. When not installing arch progress bolt-spary supports, then after ejecting mechanism ejects arc track, arc inflating rubber film is given It is inflated, is sealed, then carry out shotcrete operation.
Scheme six, this is the preferred of basic scheme, and in the 5th step, in concrete perfusion, concrete mix is parked Time is 20-30min.It avoids and parks too long so that concrete exsiccation, is unfavorable for the use in later stage.
Scheme seven, this is the preferred of basic scheme, in the 5th step, in concrete perfusion, and the temperature of operation area and mixing The temperature of material into wet-spraying machine is all higher than 5 DEG C.Less than the 5 DEG C injections and perfusion for being unfavorable for concrete, are also unfavorable for conserving
Scheme eight, this is the preferred of basic scheme, in the 5th step, in concrete perfusion, and the cobble-stone diameter in concrete For 13-16mm.The limitation of cobble-stone diameter avoids the phenomenon that concrete quality is bad, also strengthens whole intensity, reduces gas The generation of bubble.
Scheme nine, this is the preferred of basic scheme, and in the 5th step, in concrete perfusion, clay content is in 2-3% in sand.
Description of the drawings
Fig. 1 is that tunnel of embodiment of the present invention bolt-spary supports concrete trolley movable type pouring forms and construction technology are applied Work figure;
Fig. 2 is the structure diagram of slip form trolley in Fig. 1.
Specific embodiment
Below by the further details of explanation of specific embodiment:
Reference numeral in Figure of description includes:Translation track 1, arc track 2, slip form trolley 3, pulley 4, support plate 5th, bearing 6, slip form trolley ontology 7, punching block 8, roller 9, roller 10, electric capstan 11, endless drive rope 12, moving wheel 13, arch Frame 14, directive wheel 15, construction trolley 16.
The embodiment of the present invention as depicted in figs. 1 and 2, pouring forms and apply by tunnel bolt-spary supports concrete trolley movable type Work technique, is as follows:
The first step:By spray scar processing, general scar high pressure water washing is by floating dust, the landwaste for spraying scar, when scar is met When the easy deliquescence of water, argillization, scar is blown off using high-pressure blast;
Second step:Fully automatic culculating forced mixer is taken in concrete stirring, transport, the stirring of wet shot concrete, and transport uses Concrete transportation tank car, with fortune with mixing, during jetting cement, more transport vehicles should replace haul, to meet the supply of wet shot concrete;
Third walks:Hole wall is closed, is closed with the mode Jiang Dongbi of shotcrete and by the gap of face arch;
4th step:Mobile pouring forms in place, need to use tunnel bolt-spary supports concrete slip-form formula movement perfusion mould Plate, including the translation track 1 being located in construction trolley 16, the arc track 2 that can be moved on translation track 1, can be in curved track Slip form trolley 3, the driving mechanism of the driving walking of slip form trolley 3 and the ejecting mechanism that arc track 2 can be ejected walked on road 2, Driving mechanism includes the electric capstan 11 being located in construction trolley 16, several directive wheels 15 being located on arc track 2 and by electricity The endless drive rope 12 that dynamic capstan winch 11 pulls, transmission rope connection slip form trolley 3, ejecting mechanism are located at construction trolley 16 including several On ejection cylinder and connection jacking cylinder knock-pin.
Translation track 1 is longitudinally located at along tunnel excavation direction in construction trolley 16,2 shape of arc track and Tunnel wall shape Shape matches, and 2 bottom of arc track is equipped with moving wheel 13 of the walking on translation track 1, and translation track 1 is located at construction trolley 16 Both sides are at the wall of hole, and and 1 corresponding setting of translation track, arc track 2 is close to face for 13 position of moving wheel and quantity Side is equipped with arc inflating rubber film.
Slip form trolley 3 is equipped with several groups of pulleys 4 slided on arc track 2, and pulley 4 is three-dimensional wheel.Three-dimensional wheel So that 3 walking stability of slip form trolley is high, the pulley 4 is equipped with support plate 5, and support plate 5 is equipped with bearing 6, and bearing 6 is can Telescopic bearing 6, bearing 6 are supported by slip form trolley ontology 7, and 7 left and right ends of slip form trolley ontology are arc-shaped, slip form trolley ontology 7 upper end levels are connected with to match punching block 8 with Tunnel wall shape, and slip form trolley ontology 7 is arcuately slidably connected at 2 both ends of track There is roller 10,7 periphery of slip form trolley ontology is surrounded with rubber slab, and punching block 8 and roller 10 are wrapped in interior by rubber slab.
Then construction trolley 16 is moved to the position for needing to carry out bolt-spary supports, the mobile position for adjusting arc track 2 It puts, arc track 2 is ejected by certain perfusion position by ejection cylinder structure, then by electric capstan 11 by slip form trolley 3 First it is moved to 2 one end of arc track;
5th step:Operation is perfused:When there is arch 14 to need to carry out the bolt-spary supports of concrete, construction trolley 16 is moved To the position for needing to carry out bolt-spary supports, the position for adjusting arc track 2 is then moved, by ejecting mechanism by arc track Then slip form trolley 3 is first moved to 2 one end of arc track by driving mechanism, proceeds by anchor by 2 ejections to certain position Spray is first sprayed between 3 surface of slip form trolley and arch 14, is waited after concrete dry, by driving mechanism drive slip form trolley 3 to 2 other end of arc track moves, since concrete setting is between 3 surface of slip form trolley and arch 14, so when slip form trolley 3 While mobile, rubber slab can be driven to be pullled toward opposite direction, and since rubber slab is wrapped in outside roller 10, so rolling Roller 10 also drives rubber slab and is moved toward opposite direction to a certain extent so that slip form trolley 3 is detached with concrete, is carried out Demoulding, rubber slab is resetted in roller 10 under effect after demoulding, then carries out next section of bolt-spary supports, then successively Above-mentioned action is repeated, until this section of shotcrete is completed, then moves arc track 2, carries out next section of bolt-spary supports until completing.
When no arch 14 carries out combined bolting and shotcrete, then after ejecting mechanism ejects arc track 2, arc inflating rubber is given Film is inflated, and is sealed, and then carries out bolt-spary supports according to above-mentioned action, and can be adjusted by telescopic bearing 6 Slip form trolley ontology 7 with the distance between road hole wall, more accurately to carry out bolt-spary supports.
In concrete perfusion, the temperature that the temperature and mixture of operation area enter wet-spraying machine is all higher than 5 DEG C, in concrete Cobble-stone diameter for 13-16mm, in concrete perfusion, it is husky in clay content avoid coagulation in 2-3%, the limitation of cobble-stone diameter The phenomenon that soil property amount is bad also strengthens whole intensity, reduces the generation of bubble.
6th step:Maintenance after gunite concrete final set 2 hours, is conserved, curing time 14d, when temperature is less than 5 DEG C when, must not sprinkle water maintenance.
Above-described is only the embodiment of the present invention, and the common sense such as well known concrete structure and characteristic are not made herein in scheme Excessive description.It, without departing from the structure of the invention, can be with it should be pointed out that for those skilled in the art Several modifications and improvements are made, these should also be considered as protection scope of the present invention, these all do not interfere with what the present invention was implemented Effect and practical applicability.The scope of protection required by this application should be based on the content of the claims, in specification The records such as specific embodiment can be used for explaining the content of claim.

Claims (9)

1. tunnel bolt-spary supports concrete trolley mobile pouring forms and construction technology, it is characterised in that:
It is as follows:
The first step:By spray scar processing, scar high pressure water washing is by floating dust, the landwaste for spraying scar, when scar chance water is easily damp When solution, argillization, scar is blown off using high-pressure blast;
Second step:Fully automatic culculating forced mixer is taken in concrete stirring, transport, the stirring of wet shot concrete, and transport is transported using concrete Defeated tank car, with fortune with mixing, during jetting cement, more transport vehicles should replace haul;
Third walks:Hole wall is closed, is closed with the mode Jiang Dongbi of shotcrete and by the gap of face arch;
4th step:Construction trolley in place, is moved to the position for needing to carry out bolt-spary supports, mobile adjustment by mobile pouring forms The position of good arc track is ejected arc track to certain perfusion position by ejecting mechanism, then will by driving mechanism Slip form trolley is first moved to arc track one end;
5th step:Operation is perfused, first sprays between slip form trolley surface and arch, waits after concrete dry, passes through driving mechanism While slip form trolley is driven to move shotcrete to the arc track other end successively, then is moved the rubber slab of slip form trolley is moved It detaches, is demoulded with concrete, rubber slab is resetted in roller under effect after demoulding, then carries out next section of anchor Supporting is sprayed, is then repeated in above-mentioned action, until this section of shotcrete is completed, arc track is then moved, carries out next section of anchor Supporting is sprayed until completing;
6th step:Maintenance after gunite concrete final set 2 hours, is conserved, curing time 14-16d, when temperature is less than 0-5 DEG C when, must not sprinkle water maintenance.
2. bolt-spary supports concrete trolley in tunnel according to claim 1 mobile pouring forms and construction technology, It is characterized in that:Driving mechanism in 4th step include the electric capstan being located in construction trolley, be located at it is several on arc track Directive wheel and the endless drive rope pulled by electric capstan, transmission rope connection slip form trolley.
3. bolt-spary supports concrete trolley in tunnel according to claim 1 mobile pouring forms and construction technology, It is characterized in that:Arc track bottom in 4th step is equipped with moving wheel of the walking on translation track.
4. bolt-spary supports concrete trolley in tunnel according to claim 3 mobile pouring forms and construction technology, It is characterized in that:The translation track is located at construction trolley both sides at the wall of hole, and the moving wheel position and is translated with quantity The corresponding setting of track.
5. bolt-spary supports concrete trolley in tunnel according to claim 4 mobile pouring forms and construction technology, It is characterized in that:The arc track is equipped with arc inflating rubber film close to face side.
6. bolt-spary supports concrete trolley in tunnel according to claim 1 mobile pouring forms and construction technology, It is characterized in that:In 5th step, in concrete perfusion, the storage period of concrete mix is 20-30min.
7. bolt-spary supports concrete trolley in tunnel according to claim 1 mobile pouring forms and construction technology, It is characterized in that:In 5th step, in concrete perfusion, the temperature that the temperature and mixture of operation area enter wet-spraying machine is all higher than 5 ° C。
8. bolt-spary supports concrete trolley in tunnel according to claim 1 mobile pouring forms and construction technology, It is characterized in that:In 5th step, in concrete perfusion, the cobble-stone diameter in concrete is 13-16mm.
9. bolt-spary supports concrete monoblock type pouring forms in tunnel according to claim 1 and construction method, feature exist In:In 5th step, in concrete perfusion, clay content is in 2-3% in sand.
CN201810160039.8A 2018-02-26 2018-02-26 The mobile pouring construction technique of tunnel bolt-spary supports concrete trolley Active CN108194106B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109538250A (en) * 2019-01-28 2019-03-29 中南大学 Device and method for branch at the beginning of tunnel with mould gunite concrete rapid construction
CN110030012A (en) * 2019-05-08 2019-07-19 长沙泽和智能科技有限公司 A kind of foldable arched type tunnel milling digging machine
CN114320364A (en) * 2021-12-21 2022-04-12 洛阳中铁强力机械有限公司 Tunnel spouts anchor auxiliary trolley

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109538250A (en) * 2019-01-28 2019-03-29 中南大学 Device and method for branch at the beginning of tunnel with mould gunite concrete rapid construction
CN109538250B (en) * 2019-01-28 2023-09-15 中南大学 Device and method for quick construction of tunnel primary support with mould sprayed concrete
CN110030012A (en) * 2019-05-08 2019-07-19 长沙泽和智能科技有限公司 A kind of foldable arched type tunnel milling digging machine
CN114320364A (en) * 2021-12-21 2022-04-12 洛阳中铁强力机械有限公司 Tunnel spouts anchor auxiliary trolley

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