CN108182373B - RFID intelligent environment-friendly express collection and package sorting management system - Google Patents
RFID intelligent environment-friendly express collection and package sorting management system Download PDFInfo
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Abstract
The invention discloses an RFID intelligent environment-friendly express delivery collection and package sorting management system which is characterized by comprising a belt line, a channel door fixed above the belt line, a plurality of cross belts fixed on one side of the belt line, sorting mechanical arms fixed on the other side of the belt line and corresponding to the cross belts one by one, and express delivery collection and packages moving along with the belt line; the express delivery collecting bag is provided with at least one RFID chip, the classification attribute of the express delivery collecting bag is written into the RFID chip, the channel door is provided with at least one RFID read head, the RFID read head is connected to a card reader, the card reader is connected with the controller, the classification attribute read by the RFID read head is conveyed to the controller, the controller is connected with the sorting mechanical arm, the corresponding sorting mechanical arm is controlled to move according to the classification attribute, and the express delivery collecting bag is pushed into the cross belt. The invention increases the service life of the express parcel while accelerating the recognition speed, and also realizes the management of the express bags.
Description
Technical Field
The invention relates to the field of express sorting, in particular to an RFID intelligent environment-friendly express package sorting management system.
Background
According to the traditional sorting center, the bale sorting is mainly realized by reading an industrial camera through a video recognition mode at present through a video of an upper goods port, and extracting destination pointing one-dimensional/two-dimensional code label paper attached to a bale goods to realize information input of a bale sorting line.
The operation is related to the main stream operation of the traditional woven bag in the express industry, but the express industry at present adopts environment-friendly express bags which can be used for 300 times in service life and about hundred times in annual cycle, and then the permanent identification technical unit which can be used for a long time in a matched mode can be used for optimizing the production process and improving the production operation efficiency.
Secondly, the express delivery industry needs to realize the mixed same-assembly line sorting of big and small packages in the future, improves point-to-point big package sorting efficiency, reduces the secondary unpacking rate of big packages in the sorting center, and needs to have a matched industrial intelligent identification technology to realize the technology of the basic technical level under the background that the matched environment-friendly package is recycled to become an industry strategy.
However, the video recognition method still has the following defects:
1) the video reading requires workers to face the bar code label upwards, and the efficiency is reduced when working procedures are operated, particularly when large goods are operated;
2) the sticker has a certain abrasion probability, and the overall recognition success rate is gradually reduced in the process of multiple transshipment;
3) the sticker is a material, the video identification has minimum requirements on the visible width and the size of the bar code, so that the material loss is increased, the daily printing amount is at least over 400-600 thousands of sheets in the whole express industry, and the accumulated material loss is large;
4) the process of printing the paster and defining the paster each time is an optimizable process, the process can be automatically realized when the RFID technology is adopted, the RFID technology can compress the manual expenditure of the process, reduce the process time and reduce the error probability.
5) The video information reading and shipping operation is currently carried out in a sorting center due to the fact that the operation is performed upwards in a bill-in-place mode, the process design, the video identification deployment clamping difficulty and the like, and the excessively complex identification process cannot be input, so that overlord terms exist in the process of transfer among carriers, namely, the distribution center assumes that goods cannot be lost, and the goods are supposed to be sent out as long as the distribution center has extracted information, which is an information blind spot actually existing.
Disclosure of Invention
Compared with a video reading mode, the RFID intelligent environment-friendly bag collecting and sorting management system has the advantages that the identification speed is increased, the service life of express bags is prolonged, and the management of the express bags is realized.
In order to achieve the purpose, the invention provides the following technical scheme:
an RFID intelligent environment-friendly express collection and package sorting management system is characterized by comprising a belt line, reading head coil channel doors fixed on two sides and above the belt line, a plurality of cross belts fixed on one side of the belt line, sorting mechanical arms fixed on the other side of the belt line and in one-to-one correspondence with the cross belts, and express collection and packages moving along with the belt line; the express delivery collecting bag is provided with at least one RFID chip, the classification attribute of the express delivery collecting bag is written into the RFID chip, the channel door is provided with at least one RFID read head, the RFID read head is connected to a card reader, the card reader is connected with the controller, the classification attribute read by the RFID read head is conveyed to the controller, the controller is connected with the sorting mechanical arm, the corresponding sorting mechanical arm is controlled to move according to the classification attribute, and the express delivery collecting bag is pushed into the cross belt.
Furthermore, a leakage repairing RFID reading head is arranged behind the channel door and connected with a card reader, and the RFID reading head is used for secondarily reading the RFID chip on the express delivery collecting bag and transmitting the RFID chip to the card reader.
1. Further, the card reader controls the phase shift or the reverse phase coupling of the RFID reading head and the leakage-repairing RFID reading head.
Further, the card reader controls in-phase coupling between all the RFID reading heads.
Furthermore, the tail of the belt line is provided with a manual sorting area, and unidentified express packages are collected for manual sorting.
Furthermore, the surface of the RFID chip is printed with an RFID number.
Further, the RFID serial number is a two-dimensional code.
Furthermore, in the manual sorting area, manual handheld PDA is adopted for sorting.
Further, still include intelligence express delivery bag system and letter sorting arm control system, card reader, intelligence express delivery bag system, letter sorting arm control system, letter sorting arm connect gradually, carry out the dual redundant control of letter sorting arm.
Furthermore, logistics information of all express packages in the express bags is written into the RFID chip, the intelligent express bag system manages the express bags according to the logistics information, and the intelligent express bag system comprises an express bag backtracking module, an express bag inventory module, an express bag reconciliation module and a path optimization module; the express bag backtracking module backtracks the number of times of use of express note number, RFID serial number and express bag, express bag stock module makes statistics of the management to warehouse stock and each district's stock to intelligence is transferred and is foreseen the prediction, express bag reconciliation module carries out express bag rent management and output reconciliation detail, and route optimization module carries out express bag real time monitoring and express bag and transports the route adjustment.
Compared with the prior art, the invention has the beneficial effects that: compared with the traditional video identification mode, the invention has the following advantages:
1) after the RFID chip is loaded on the large package of goods, the package which is integrally loaded with the RFID chip is quickly identified through an RFID antenna reading head channel arranged at the inlet end of a sorting production line, the identification speed is millisecond level, the theoretical speed is hundreds of times faster than that of video identification, and no identification error exists;
2) the RFID chip is firmly packaged, can resist pressure, abrasion and high and low temperature, can be used for a long time (such as 20 years), is very material-saving, has extremely low natural damage rate, can bear at least 20 ten thousand times of reading and writing under the condition of normal use of 100 cycle times and approximately does not exceed three ten thousand times, and therefore, the maintenance cost is extremely low;
3) when the service life of the recyclable package is over, the RFID chip can still be recycled, so that the material saving degree is very high;
4) the RFID can store information, offline data storage is realized, and express bill numbers can be written into the RFID chip to form hard data, which brings great convenience to logistics operation offline work;
5) the RFID chip can be encrypted through an encryption algorithm, and read authorization limitation can be an auxiliary tool with good process control, such as a belt port conveying error with misoperation, and can be timely found; the distribution packages among the end couriers cannot be mixed;
6) the high speed of RFID chip identification can improve the running and passing speed of the production line, and the possibility of doubling the speed of logistics sorting and improving the efficiency by orders of magnitude, thereby greatly improving the efficiency and improving the labor productivity of enterprises;
7) the cost of the card reader is far lower than that of manual work, the card reader can be used for a very long time theoretically, the single use cost is extremely low, and the single use cost is greatly lower than that of a video system, so that the card reader can be more widely deployed than video equipment, and the coverage of original information blind areas and blind spots is realized;
8) a plurality of manual operation posts can be saved through automatic identification, and cost is saved for enterprises under the actual conditions that labor force of logistics enterprises is in short supply and labor cost is increased.
Drawings
Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention.
FIG. 2 is a diagram of a card reader and management architecture according to the present invention.
Fig. 3 is a schematic view of an intelligent express bag system of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides an RFID intelligent environment-friendly express delivery collection and package sorting management system, which includes a belt line 1 driven by a motor 11, a passage door 2 fixed above the belt line 1, a plurality of cross belts 3 fixed on one side of the belt line 1, sorting mechanical arms 4 fixed on the other side of the belt line 1 and corresponding to the cross belts 3 one by one, and an express delivery collection and package moving along with the belt line 1, where the present embodiment takes an express bag 5 as an example for description, and similarly, an express delivery box is also suitable for this scheme; in the present embodiment, two sets of one-to-one corresponding cross belts 3 and sorting robot arms 4 are provided.
The express bag 5 is provided with at least one RFID chip 51, the RFID chip 51 is written with classification attributes of the express bag 5 in advance (for example, addresses of all express items in the express bag, including province, city, district numbers, and the like), the access door 2 is provided with at least one RFID reading head 21, and in this embodiment, the left side, the right side, and the upper side of the access door 2 are respectively provided with one RFID reading head 21 for reading information in the RFID chip 51. The RFID reading head 21 is connected to a card reader 6, the card reader 6 is a multi-channel multifunctional card reader with functions of hard filtering, signal detection and phase adjustment, the card reader 6 is connected with a controller 7, classification attributes read by the RFID reading head 21 are transmitted to the controller 7 (preferably a PLC controller), the controller 7 is connected with the sorting mechanical arms 4 through a mechanical arm control unit 8, corresponding delay time is calculated according to the classification attributes, corresponding sorting mechanical arms 4 are controlled to move, and when the express bags 5 move to the vicinity of the cross belts, the express bags 5 are pushed into the corresponding cross belts 3. If express bags are sorted according to province level, if the first cross belt corresponds to the province A and the second cross belt corresponds to the province B, the time corresponding to the province A is read by the card reader 6, the first sorting mechanical arm moves to push the express bags to the first cross belt, and the provinces B are the same. It is worth mentioning that the system can be set as a multi-stage system, the cross belt output of the first stage is used as the input of the belt line of the second stage, the sorting can be carried out step by step according to the provincial and urban areas, and the information of the provincial and urban areas can be written in different areas of the RFID chip.
The application scene one: sorting center
When the sorting center sorts the big packages, the main steps are as follows:
1) RFID card reading and classification attribute inputting
When the goods are loaded into the express bags at the assembly line outlet of the sorting center or the operation table of the express point, the express bags can be defined to be sent to a certain express point (namely, an addressee) of a certain area, and the RFID chips integrated with the recyclable express bags are written into relevant data by equipment definition. And operations such as encryption can be carried out, and express corresponding to the express point is loaded in the express bag.
2) RFID card reading and position positioning
When big package goods (if circulated express delivery bag), behind the loaded RFID chip (1 or 2 chips), through installing the passway door at letter sorting assembly line entry end, to the integrated circulated express delivery parcel that has loaded the RFID chip carry out quick discernment (discernment speed is the millisecond, and discernment speed is hundreds of times faster than video identification, and can not have the mistake of discerning).
The information includes the card number and may also include the associated sorting port designation, area information code, etc. stored in the chip as logistics provider specified information.
The reading head reads the chip, and the position information and the passing speed information of the object (such as an express bag) calibrated by the chip can be given through the design of the channel door or the induction strength test of the continuous coil reading head.
3) Information processing of card reader
Referring to fig. 2, after the card reader 6 obtains the information read by the plurality of RFID reading heads 21, after redundant and repeated card reading information is filtered by the RFID multi-path card reader, the RFID multi-path card reader sends a signal to the intelligent express bag system 9 and the sorting mechanical arm control system 92 through an RS232/485 interface or a network interface, wherein the sorting mechanical arm control system 92 is connected with the intelligent express bag system 9 or the card reader 6 through an ethernet 91, and the intelligent express bag system sends express bag position, speed and target port pointing information to a PLC upper control computer and a sorting mechanical arm control system controlled by a pipeline through an upper computer interface, so as to control the corresponding sorting mechanical arm to move.
When the PLC upper control computer has a fault, the RFID multi-path card reader can also directly send a corresponding signal to the PLC controller 7 of the assembly line through the RS485 port.
The card reader 6 can also customize a loading switch or a pulse quantity output signal port for local control triggered by simple actions (such as customs goods finding, and triggering a package pushing control signal if the goods finding comparison is successful).
In the signal layer of the control signal circuit and the information management layer of the management server, double redundant industrial design can be carried out. Specifically, card reader, intelligent express bag system, letter sorting arm control system, letter sorting arm connect gradually, combine the PLC controller to realize two redundant control to the letter sorting arm.
Referring to fig. 3, logistics information of all the express bags in the express bag is written into the RFID chip, the intelligent express bag system manages the express bags according to the logistics information, and the intelligent express bag system includes an express bag backtracking module, an express bag inventory module, an express bag reconciliation module and a path optimization module; the express bag backtracking module backtracks the number of times of use of express note number, RFID serial number and express bag, express bag stock module makes statistics of the management to warehouse stock and each district's stock to intelligence is transferred and is foreseen the prediction, express bag reconciliation module carries out express bag rent management and output reconciliation detail, and route optimization module carries out express bag real time monitoring and express bag and transports the route adjustment.
4) Control of the production line robot arm control unit 8 is realized (output interface is described: 485 or network port, the controlled object is a black box)
The mechanical arm control unit 8 is controlled by the pipeline control upper computer and the PLC, when the express bags pass through, the mechanical arm is started at a proper position to push the packages, or routing guide control is carried out through a cross belt, and the express bags with the RFID chips are sent to the corresponding cross belt.
At the exit, the card reading device can be used for confirming and operating reading and writing when the vehicle is started, and a complete information data chain is formed.
During the use process of the RFID chip, the anti-interference is realized through the following aspects:
1) the card reader controls all the RFID reading heads on the channel door (namely the RFID reading head coils on the left side and the right side of the channel door) to perform double-coil in-phase coupling, so that the effective reading and writing distance is increased.
2) Customizing a coil and a chip, optimizing and customizing comprehensive factors in the aspects of coil materials, antenna quality factors, bandwidth, antenna gain and power strength, and adjusting field parameters and phases;
3) and a leakage repairing RFID reading head 10 is also arranged behind the passage door, the leakage repairing RFID reading head 10 and the RFID reading head 21 are the same in nature and are connected with a card reader, the only difference is that the positions along the belt line 1 are different, and the RFID reading head 10 and the RFID reading head 21 perform secondary reading on an RFID chip on the express box and transmit the RFID chip to the card reader.
4) The card reader controls the leakage-repairing RFID reading head to perform phase deviation or reverse phase coupling with the RFID reading head on the channel door, so that the directional performance of the reading chip is enhanced;
5) two RFID chips on the express bag become oblique diagonal installation, ensure that at least one can not be located express bag bottom surface and assembly line top layer metal covering direct contact, be located the reading head of being convenient for at side and top and read.
In this embodiment, the tail of the belt line 1 is provided with a manual sorting area 12 (which can be regarded as a black box), the unidentified express bags 5 are collected for manual sorting, and the unidentified express bags have two situations, namely, the first is that the chip is damaged, and the second is that the unidentified express bags do not belong to any express point corresponding to the cross belt. And in the manual sorting area, sorting is carried out by adopting a manual handheld PDA.
In this embodiment, the surface of the RFID chip is printed with the RFID number, and the RFID number is a two-dimensional code, which is a standby measure for preventing the chip from being damaged, replaces a bar code label, can be repeatedly used, can save a large amount of consumables, saves one process in the process, and reduces the labor cost.
Application scenario two: customs spot check
In the customs clearance process, 1% or even lower goods need to be randomly extracted, and in the traditional spot check, each parcel needs to be spot checked one by one, namely 100% of parcels need to be found for finding 1% of goods. The invention can write logistics information of all goods in the RFID chip in advance, certainly also comprises a single number, after the information is read out from the access door, if the single number to be spot checked is read, the corresponding express bag 5 can be directly pushed to a cross belt, or the package is manually checked by using intelligent PDA (loaded with a goods finding comparison program) equipment of a reading head of a handheld integrated card reader. Compared with the first application scenario, the difference is that in the sorting center, the classification attribute is the recipient address, and the classification attribute in the customs scenario is a single number. By the method, the customs clearance speed can be increased by over 300% in a customs scene, and the labor cost is reduced by over 90%.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. An RFID intelligent environment-friendly express collection and package sorting management system is characterized by comprising a belt line, a channel door fixed above the belt line, a plurality of cross belts fixed on one side of the belt line, sorting mechanical arms fixed on the other side of the belt line and in one-to-one correspondence with the cross belts, and express collection and packages moving along with the belt line; the express delivery bag sorting system comprises an express delivery bag, a channel door, a card reader, a controller and sorting mechanical arms, wherein at least one RFID chip is arranged on the express delivery bag, the classification attribute of the express delivery bag is written into the RFID chip, at least one RFID reading head is arranged on the channel door, the RFID reading head is connected to the card reader, the card reader is connected with the controller, the classification attribute read by the RFID reading head is transmitted to the controller, the controller is connected with the sorting mechanical arms, the corresponding sorting mechanical arms are controlled to move according to the classification attribute, and the express delivery bag is pushed into a cross belt; a leakage repairing RFID reading head is arranged behind the channel door and connected with a card reader, and is used for secondarily reading the RFID chip on the express parcel and transmitting the RFID chip to the card reader; the card reader controls the phase deviation or the reverse phase coupling of the RFID reading head and the leakage-repairing RFID reading head; the card reader controls in-phase coupling between all the RFID reading heads; the RFID chips on the express packages are installed in an oblique diagonal line, so that at least one RFID chip is not located on the bottom surface of the express package and is in direct contact with the surface metal surface of the assembly line, and is located on the side surface and the top of the express package, and the RFID chips are convenient to read by the reading heads.
2. The RFID intelligent environment-friendly express collection and package sorting management system as claimed in claim 1, wherein the coil and the RFID chip of the RFID reading head are customized, comprehensive factors are optimized and customized in terms of coil material, antenna quality factor, bandwidth, antenna gain and power intensity, and field parameters and phase adjustment are performed.
3. The RFID intelligent environment-friendly express delivery collection and package sorting management system as claimed in claim 1, wherein a manual sorting area is arranged at the tail end of the belt line, and unidentified express delivery collection and package are collected for manual sorting.
4. The RFID intelligent environment-friendly express delivery collection and package sorting management system as claimed in claim 1 or 2, wherein the RFID chip is printed with an RFID number on the surface.
5. The RFID intelligent environment-friendly express delivery collection and package sorting management system according to claim 4, wherein the RFID number is a two-dimensional code.
6. The RFID intelligent environment-friendly express delivery collection and package sorting management system according to claim 3, wherein in the manual sorting area, manual handheld PDA is adopted for sorting.
7. The RFID intelligent environment-friendly express collection and package sorting management system of claim 1, further comprising an intelligent express bag system and a sorting mechanical arm control system, wherein the card reader, the intelligent express bag system, the sorting mechanical arm control system and the sorting mechanical arm are sequentially connected to perform dual-redundancy control of the sorting mechanical arm.
8. The RFID intelligent environment-friendly express delivery collection and package sorting management system of claim 7, wherein logistics information of all express deliveries in an express bag is written into the RFID chip, the intelligent express bag system manages the express bags according to the logistics information, and the intelligent express bag system comprises an express bag backtracking module, an express bag inventory module, an express bag reconciliation module and a path optimization module; the express bag backtracking module backtracks the number of times of use of express note number, RFID serial number and express bag, express bag stock module makes statistics of the management to warehouse stock and each district's stock to intelligence is transferred and is foreseen the prediction, express bag reconciliation module carries out express bag rent management and output reconciliation detail, and route optimization module carries out express bag real time monitoring and express bag and transports the route adjustment.
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| CN109230361A (en) * | 2018-09-19 | 2019-01-18 | 四川白家食品产业有限公司 | A kind of pair of kind, more specifications, intelligent multipoint feeding system |
| CN110935638A (en) * | 2018-09-25 | 2020-03-31 | 杭州字符串科技有限公司 | Pneumatic sorting method and equipment |
| CN114433490A (en) * | 2020-11-04 | 2022-05-06 | 顺丰科技有限公司 | Method, system and storage medium for detecting sorting abnormity of articles |
| CN112819401A (en) * | 2021-01-07 | 2021-05-18 | 北京京东振世信息技术有限公司 | Bag collecting management method and system |
| CN113173323A (en) * | 2021-04-23 | 2021-07-27 | 王伟 | Internet of things-based intelligent recycling integrated cabinet system and method for circulating express packages |
| CN114969624A (en) * | 2021-05-14 | 2022-08-30 | 华东师范大学 | Parcel separating system and method |
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| CN201357149Y (en) * | 2009-02-19 | 2009-12-09 | 上海交通大学 | Remote box-type line sorting control device based on radio frequency identification |
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