CN108178637A - 一种氧化钇单晶铸造用陶瓷型芯及制备方法 - Google Patents
一种氧化钇单晶铸造用陶瓷型芯及制备方法 Download PDFInfo
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Abstract
一种氧化钇单晶铸造用陶瓷型芯及制备方法,由下述原料按重量比经配料、过筛、混合、加温、搅拌、冷却、成型、再经焙烧而成。其中,所述原料由以下成分组成,氧化钇70‑80%,氧化铝7.5‑11.5%,氧化锆纤维1‑3%,石蜡9.5‑14.5%,蜂蜡0.1‑0.2%,聚乙烯0.25‑0.35%,油酸0.4‑0.7%,硬脂酸0.5‑0.7%。本发明适合用注射成型工艺连续生产复杂形状的陶瓷型芯,制成的陶瓷型芯的工作温度最高可达1700℃,完全满足了单晶铸造对陶瓷型芯的使用要求,扩大了陶瓷型芯的使用范围。
Description
技术领域
本发明涉及一种可用于单晶铸造的陶瓷型芯,主要应用于精密铸造技术领域。
背景技术
陶瓷型芯作为形成精铸件空心内腔结构的转接件,其作用是:形成精铸件的内腔形状,并与外形模及模壳共同保证精铸件壁厚的尺寸精度。铸件浇铸完成后,通过机械或化学溶蚀将陶瓷型芯从铸件中清除。随着熔模精密铸造技术从等轴晶铸造、定向铸造发展到单晶铸造,浇注温度不断提高,对型芯性能提出了更高的要求。现有技术等轴晶铸造、定向铸造陶瓷型芯的使用温度仅为1500℃—1550℃,远不能满足1600-1650℃单晶铸造的要求。
发明内容
本发明以解决上述问题为目的,主要解决现有铸造陶瓷型芯的使用温度偏低的技术问题,而提供一种使用温度能够达到1600-1650℃,满足单晶铸造要求的陶瓷型芯。
为实现上述目的,本发明采用的技术方案是:单晶铸造用陶瓷型芯,由下述原料按重量百分比组成,其中氧化钇70-80%,氧化铝7.5-11.5%,氧化锆纤维1-3%,石蜡9.5-14.5%,蜂蜡0.1-0.2%,聚乙烯0.25-0.35%,油酸0.4-0.7%,硬脂酸0.5-0.7%。
该陶瓷型芯的制备方法如下:氧化钇、氧化铝分别过325目标准筛,取筛下部分。然后按下述比例混合:氧化钇70-80%,氧化铝7.5-11.5%,氧化锆纤维1-3%,油酸0.4-0.7%,硬脂酸0.5-0.7%混合后在105℃加热2小时制成粉料备用;石蜡9.5-14.5%,蜂蜡0.1-0.2%,聚乙烯0.25-0.35%,在120℃下混合均匀,过325目标准筛制成增塑剂备用。把混料机升温至130℃,加入配制好增塑剂,然后边搅拌边加入上述混合好的粉料,粉料全部加完后继续搅拌12小时,倒出冷却制成料锭。把上述料锭用陶瓷型芯成型机依模具制成若干形状的陶瓷型芯生坯。生坯经1210-1400℃焙烧,制得陶瓷型芯。
本发明的特点及有益效果
本发明适合用注射成型工艺连续生产复杂形状的陶瓷型芯,制成的陶瓷型芯的工作温度最高可达1700℃,完全满足了单晶铸造对陶瓷型芯的使用要求,扩大了陶瓷型芯的使用范围。
具体实施方式
实施例一
取氧化钇80%,氧化铝7.75%,氧化锆纤维1%,分别过325目标准筛,取筛下部分与硬脂酸0.6%、油酸0.7%混合,混合后在105℃加热2小时备用,取石蜡9.5%,蜂蜡0.2%,聚乙烯0.25%,在120℃下混合均匀,过325目标准筛制成增塑剂备用。把混料机升温至130℃,加入配制好增塑剂,然后边搅拌边加入上述混合好的粉料,粉料全部加完后继续搅拌12小时,倒出冷却制成料锭。
实施例二
取氧化钇70.05%,氧化铝11.5%,氧化锆纤维2%,分别过325目标准筛,取筛下部分与硬脂酸0.7%、油酸0.7%混合,混合后在105℃加热2小时备用,取石蜡14.5%,蜂蜡0.2%,聚乙烯0.35%,在120℃下混合均匀,过325目标准筛制成增塑剂备用。把混料机升温至130℃,加入配制好增塑剂,然后边搅拌边加入上述混合好的粉料,粉料全部加完后继续搅拌12小时,倒出冷却制成料锭。
实施例三
取氧化钇75.9%,氧化铝10%,氧化锆纤维3%,分别过325目标准筛,取筛下部分与硬脂酸0.3%、油酸0.5%混合,混合后在105℃加热2小时备用,取石蜡10%,蜂蜡0.25%,聚乙烯0.05%,在120℃下混合均匀,过325目标准筛制成增塑剂备用。把混料机升温至130℃,加入配制好增塑剂,然后边搅拌边加入上述混合好的粉料,粉料全部加完后继续搅拌12小时,倒出冷却制成料锭。
把上述料锭用陶瓷型芯成型机依模具制成若干形状的陶瓷型芯生坯。生坯经1210-1400℃焙烧,制得陶瓷型芯。
本发明制备的陶瓷型芯:抗弯强度>35MPa,最高使用温度1700℃,收缩率<0.5%。
Claims (5)
1.一种氧化钇单晶铸造用陶瓷型芯,其特征在于:由下述原料按重量百分比组成,其中氧化钇70-80%,氧化铝7.5-11.5%,氧化锆纤维1-3%,石蜡9.5-14.5%,蜂蜡0.1-0.2%,聚乙烯0.25-0.35%,油酸0.4-0.7%,硬脂酸0.5-0.7%。
2.如权利要求1所述的氧化钇单晶铸造用陶瓷型芯,其特征在于:由下述原料按重量百分比组成,氧化钇80%,氧化铝7.75%,氧化锆纤维1%,硬脂酸0.6%、油酸0.7%,石蜡9.5%,蜂蜡0.2%,聚乙烯0.25%。
3.如权利要求1所述的氧化钇单晶铸造用陶瓷型芯,其特征在于:由下述原料按重量百分比组成,氧化钇70.05%,氧化铝11.5%,氧化锆纤维2%,硬脂酸0.7%、油酸0.7%,石蜡14.5%,蜂蜡0.2%,聚乙烯0.35%。
4.如权利要求1所述的氧化钇单晶铸造用陶瓷型芯,其特征在于:由下述原料按重量百分比组成,氧化钇75.9%,氧化铝10%,氧化锆纤维3%,硬脂酸0.3%、油酸0.5%,石蜡10%,蜂蜡0.25%,聚乙烯0.05%。
5.制备如权利要求1至5任意一项所述的氧化钇单晶铸造用陶瓷型芯的制备方法,其特征在于:氧化钇、氧化铝分别过325目标准筛,取筛下部分,然后按下述比例混合:氧化钇70-80%,氧化铝7.5-11.5%,氧化锆纤维1-3%,油酸0.4-0.7%,硬脂酸0.5-0.7%混合后在105℃加热2小时制成粉料备用;石蜡9.5-14.5%,蜂蜡0.1-0.2%,聚乙烯0.25-0.35%,在120℃下混合均匀,过325目标准筛制成增塑剂备用,把混料机升温至130℃,加入配制好增塑剂,然后边搅拌边加入上述混合好的粉料,粉料全部加完后继续搅拌12小时,倒出冷却制成料锭,把上述料锭用陶瓷型芯成型机依模具制成若干形状的陶瓷型芯生坯,生坯经1210-1400℃焙烧,制得陶瓷型芯。
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