Invention content
Based on this, it is necessary to for the positioning of manual armature and welding production efficiency and the problem of relatively low yields, provide one
Kind armature apparatus for welding and positioning.
The application provides a kind of armature apparatus for welding and positioning, which is characterized in that including:
Armature positioning motion, locating piece, washer and plane pressure head;
The locating piece is mounted on armature positioning motion, to limit the Anterior-Posterior of armature;
The washer is mounted on armature positioning motion, to limit the left and right degree of freedom of armature;
The plane pressure head is mounted on the top of the locating piece and the washer, to limit armature freely up and down
Degree.
The locating piece tail portion is taper in one of the embodiments, and the washer has semicircular indentations, described flat
Face pressure head is square.
The length of side of the plane pressure head is consistent with the width dimensions of the armature in one of the embodiments,.
The armature positioning motion includes X-axis guide rail and Y-axis guide rail, the positioning in one of the embodiments,
Block is mounted in Y-axis guide rail, and the washer is mounted in X-axis guide rail.
Cylinder is further included in one of the embodiments, and the cylinder is connect with the Y-axis guide rail, is mounted on control
Washer movement in the Y-axis guide rail.
Armature positioning motion further includes link mechanism in one of the embodiments, the link mechanism with
The cylinder connection, the X-axis guide rail are interacted with the Y-axis guide rail by the link mechanism.
Micrometer adjuster is further included in one of the embodiments, and the micrometer adjuster is mounted on the washer
Lower section, for adjusting the performance accuracy of the apparatus for welding and positioning.
A kind of method welded using above-mentioned armature apparatus for welding and positioning into action iron loudspeaker armature, is included the following steps:
The motor sub-assembly of dynamic iron loudspeaker is combined in advance with lower housing;
It will be on the motor sub-assembly after the pre- combination and lower housing integral installation to localization tool;
According to the position of armature in the position of the predeterminated position adjustment localization tool and the motor sub-assembly;
The armature is welded according to the position after adjustment.
The motor sub-assembly by dynamic iron loudspeaker is combined in advance with lower housing in one of the embodiments, including:
The motor sub-assembly and the lower housing are fixed by the way of welding.
The armature is welded in the position according to after adjustment in one of the embodiments, including:
The armature is welded using laser welding process according to the position after adjustment.
The armature apparatus for welding and positioning and the method for dynamic iron loudspeaker armature welding that the application provides realize the automatic of armature
Positioning, solves the problems, such as that stability is positioned manually and accuracy is poor, improve the yields and production efficiency of dynamic iron loudspeaker.
Specific embodiment
For the ease of understanding the present invention, the present invention is described more fully below with reference to relevant drawings.In attached drawing
Give the preferred embodiment of the present invention.But the present invention can realize in many different forms, however it is not limited to herein
Described embodiment.On the contrary, the purpose for providing these embodiments is to make the understanding to the disclosure more saturating
It is thorough comprehensive.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element
Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it can be directly connected to
To another element or it may be simultaneously present centering elements.Term as used herein " vertical ", " horizontal ", " left side ",
" right side " and similar statement are for illustrative purposes only.
Unless otherwise defined, all of technologies and scientific terms used here by the article is with belonging to technical field of the invention
The normally understood meaning of technical staff is identical.Term used in the description of the invention herein is intended merely to description tool
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term as used herein " and/or " including one or more phases
The arbitrary and all combination of the Listed Items of pass.
Whether the installation site of armature accurately has a significant impact to the performance for moving iron loudspeaker.Not only to ensure armature and iron core
It is parallel, also to ensure armature at the center of iron core mechanical location.The positioning of armature is more accurate, and the sound press for moving iron loudspeaker is more stable,
It is distorted smaller, performance is better.
Traditional dynamic iron loudspeaker armature assembling is generally divided into two steps, i.e. armature positioning and armature welding.To armature into
It, will be shown in Fig. 2 by coil assembly 101 (including coil and iron core) shown in FIG. 1 on lower localization tool during row positioning
Armature 102 be inserted into coil assembly 101, then upper localization tool closed.Then, armature 102 is stirred with tweezers, so that electric
102 front end of pivot enters in localization tool.Above-mentioned position fixing process is manually completed under the microscope by operator.This causes comprising people
The production cost of work cost is higher, and production efficiency is relatively low;On the other hand, since manual operation accuracy is limited, lead to production
Dynamic iron loudspeaker yields is not high, and particularly armature position deviation causes undesirable ratio to be even up to more than 50%.In addition, it adopts
When being positioned with tweezers, tweezers easily cause armature surface damage, bending, so as to generate hidden danger of quality.
When being welded to armature, armature side is welded on iron core surface by the way of resistance welding.Resistance welding
It is to flow through the resistance fuel factor that work piece interface and adjacent domain generate using electric current to be heated to fusing or mecystasis, from
And achieve the purpose that combine workpiece.But the mode of resistance welding can cause the unstable of assembling.
Fig. 6 is referred to, the application provides a kind of armature apparatus for welding and positioning, including:Position motion, locating piece 202,
Washer 201 and plane pressure head 208.Locating piece 202 is mounted on armature positioning motion, before limiting armature 102
Degree of freedom afterwards.Washer 201 is mounted on armature positioning motion, to limit the left and right degree of freedom of armature 102.Plane pressure head
208 are mounted on the top of locating piece 202 and washer 201, to limit the freely up and down degree of armature 102.
In the one embodiment provided in the application, as shown in fig. 7,202 tail portion of locating piece is taper.
The application provide one embodiment in, as shown in figure 9, washer 201 have semicircular indentations 209, with for
Laser beam is injected from notch in motor sub-assembly 103, and armature 102 is welded.
In the one embodiment provided in the application, as shown in figure 8, plane pressure head 208 is square.Plane pressure head 208
The length of side it is consistent with the width dimensions of armature 102.
In the one embodiment provided in the application, armature apparatus for welding and positioning further includes armature positioning motion.Electricity
Pivot detent mechanism includes X-axis guide rail 204 and Y-axis guide rail 203.Locating piece 202 is mounted in Y-axis guide rail 203, and washer 201 is installed
In X-axis guide rail 204.
In the one embodiment provided in the application, armature apparatus for welding and positioning further includes cylinder 206.Cylinder 206 and Y-axis
Guide rail 203 connects, the washer 201 being mounted in Y-axis guide rail 203 to be controlled to move.
In the one embodiment provided in the application, armature positioning motion further includes link mechanism 205.Link mechanism
205 connect with cylinder 206.X-axis guide rail 204 is interacted with Y-axis guide rail 203 by link mechanism 205.
In the one embodiment provided in the application, armature apparatus for welding and positioning further includes micrometer adjuster 207.Thousand points
Ruler adjuster 207 is mounted on the lower section of washer 201, for adjusting the performance accuracy of apparatus for welding and positioning.
The armature apparatus for welding and positioning that the application provides can realize the automatic positioning of armature, solve and stabilization is positioned manually
The problem of property and accuracy are poor improves the yields and production efficiency of dynamic iron loudspeaker.
Fig. 3 is referred to, the side welded using the armature of the armature apparatus for welding and positioning that the application provides into action iron loudspeaker
Method includes the following steps:
S100:The motor sub-assembly 103 of dynamic iron loudspeaker and lower housing 104 are combined in advance.
Wherein, motor sub-assembly 103 includes armature 102, iron core and coil.To simplify the positioning difficulty of motor sub-assembly 103, with
The accurate positionin of armature 102 is easy to implement, is in advance combined the motor sub-assembly 103 of dynamic iron loudspeaker with lower housing 104.With reference to after
Motor sub-assembly 103 is as shown in Figure 4 with lower housing 104.After motor sub-assembly 103 is combined with lower housing 104, lower housing can be utilized
104 four sides are positioned, and reduce the difficulty of processing of localization tool 105.
In the one embodiment provided in the application, the motor sub-assembly 103 of dynamic iron loudspeaker with lower housing 104 is combined in advance and is adopted
Method is to be pre-welded to motor sub-assembly 103 and lower housing 104 together.
S200:It will be on the motor sub-assembly 103 and lower housing 104 integral installation to localization tool 105 after pre- combine.
Wherein, localization tool 105 is polygonized structure, as shown in Figure 5.Localization tool 105 is equipped with and lower housing 104
The groove 106 that profile matches, and clamp system is equipped in the groove 106.Clamp system is used for the groups of motors after secure bond
Part 103 and lower housing 104.Two pin holes are additionally provided on localization tool 105, for coordinating with other component.Here other portions
Part can be that localization tool 105 can be controlled to move, so as to change the pedestal of its position.
In the one embodiment provided in the application, localization tool 105 is trapezoidal.The front center area of localization tool 105
Domain is equipped with the groove 106 to match with 104 profile of lower housing, and spring clip is equipped in the groove 106 as clamp system.Positioning
Jig 105 sets the pin hole there are two positional symmetry in tail portion, for coordinating with other component.Here other component can be energy
Enough control localization tools 105 move, so as to change the pedestal of its position.
By in the motor sub-assembly 103 after combination and the whole groove 106 for being positioned over localization tool 105 of lower housing 104, make lower casing
The profile of body 104 is matched with groove 106.The motor sub-assembly 103 after combination is clamped with lower housing 104 using clamp system, from
And it is fixed on localization tool 105.
S300:The position of armature 102 in the position of localization tool 105 and motor sub-assembly 103 is adjusted according to predeterminated position.
Wherein, the predeterminated position of localization tool 105 is located at the lower section of apparatus for welding and positioning.The predeterminated position of armature 102 exists
At the mechanical location center of iron core, and armature 102 and iron core parallel.
In the one embodiment provided in the application, the position of localization tool 105 is adjusted, is located at localization tool 105 pre-
If the concrete mode of position is localization tool 105 to be controlled to turn to armature positioning dress by the pedestal coordinated with localization tool 105
The lower section put.
Armature apparatus for welding and positioning includes locating piece 202, washer 201 and plane pressure head 208.Locating piece 202 is used to limit
The Anterior-Posterior of armature 102 processed.Washer 201 is used to limit the left and right degree of freedom of armature 102.Plane pressure head 208 is used to limit
The freely up and down degree of armature 102.Armature positioning device further includes armature 102 and positions motion.102 detent mechanism of armature includes
X-axis guide rail 204 and Y-axis guide rail 203.
In the one embodiment provided in the application, localization tool 105 is made to go upward to the operation of armature positioning device first
Position.Here operating position should enable locating piece 202 limit the Anterior-Posterior of armature 102, and washer 201 can limit
The left and right degree of freedom of armature 102, plane pressure head 208 can limit the freely up and down degree of armature 102.Then, 208 points of plane pressure head
Dynamic downlink, touches and original position is returned to after 102 surface of armature is pre-positioned.Locating piece 202 moves ahead to connect with 102 front plan of armature
It touches.At this point, due to armature 102 be it is movable, armature 102 contact locating piece 202 when can with the movement of locating piece 202 and
Adjust the position on front-rear direction.Then, the cylinder 206 of link mechanism 205 moves ahead, and drives left and right two panels washer 201 to close
The movement of mutual direction, until the relative distance of two panels washer 201 and the width of armature 102 are mutually agreed with, so as to play limit it is electric
The effect of 102 or so degree of freedom of pivot.
S400:Armature 102 is welded according to the position after adjustment.
Wherein, it is using laser welding process that welding is carried out to armature 102.Laser welding is swashing using high-energy density
A kind of high-efficiency and precision welding method of the light beam as heat source.Laser welding may be used continuous or pulse laser beam and realize.Laser
The principle of welding can be divided into heat-conduction-type welding and Laser Deep Penetration Welding.
The principle of heat-conduction-type laser welding is:Workpiece to be processed surface, the heat of workpiece surface are heated by laser emission
Amount is internally spread by heat transfer.The laser such as width, energy, peak power and repetition rate by controlling laser pulse are joined
Number, melts workpiece, forms specific molten bath.After material cooling to be melted, weld seam is formed.
Laser Deep Penetration Welding is generally completed using continuous laser light beam.Under the laser irradiation of high power density, material steams
It sends out and forms hole.The outer wall of heat from this high temperature vestibule passes out, and makes the metal molten of encirclement vestibule surrounding.In hole
It is filled in the high-temperature steam that light beam irradiation lower opening cavity wall material continuous evaporation generates.Light beam constantly enters hole, the material outside hole
Material is continuously flowing.As light beam moves, stable state of the hole always in flowing.It is stayed after removing in molten metal filling hole
Under gap and cooled and solidified, so as to form weld seam.
The application provide one embodiment in, the left and right degree of freedom and Anterior-Posterior of armature 102 be defined with
Afterwards, 208 times 102 surfaces of press contacts armature of plane pressure head, fix 102 position of armature.Pass through the semicircle of washer 201 using laser
V notch v 209 welds armature 102, makes armature 102 and iron core parallel, and is maintained at the mechanical location center of iron core.
The dynamic iron loudspeaker armature welding method that the application provides realizes the automatic positioning of armature, solves and is positioned manually surely
The problem of qualitative and accuracy is poor improves the yields and production efficiency of dynamic iron loudspeaker.
The present invention is more fully understood for convenience, and the concrete application scene of the present invention is described below:
Motor sub-assembly 103 and lower housing 104 are welded together first, positioned using four sides of lower housing 104, so as to
It realizes the control to 102 position of armature, reduces the difficulty of processing of localization tool 105.Then, by the motor sub-assembly after combination
103 are positioned over lower housing 104 in the groove 106 of localization tool 105, are clamped with clamp system, thus by the motor after combining
Component 103 is fixed on lower housing 104 on localization tool 105, facilitates subsequent operation.Then, by matching with localization tool 105
Localization tool 105 is turned to the lower section of apparatus for welding and positioning by the pedestal of conjunction.Localization tool 105 goes upward to apparatus for welding and positioning
Opereating specification.The 208 crawl downlink of plane pressure head of apparatus for welding and positioning touches and original position is returned to after 102 surface of armature is pre-positioned.
Locating piece 202 moves ahead and is in contact with 102 front plan of armature.At this point, since armature 102 is movable, armature 102 contacts
The position on front-rear direction can be adjusted during locating piece 202 with the movement of locating piece 202.Then, the cylinder of link mechanism 205
206 move ahead, and left and right two panels washer 201 is driven to be moved to close to mutual direction, until relative distance and the electricity of two panels washer 201
The width of pivot 102 mutually agrees with, so as to play the role of limiting 102 or so degree of freedom of armature.Finally, 208 times crimping of plane pressure head
102 surface of electric shock pivot fixes 102 position of armature.Using laser by the semicircular indentations 209 of washer 201 to armature 102 into
Row welding, makes armature 102 and iron core parallel, and be maintained at the mechanical location center of iron core.
Each technical characteristic of embodiment described above can be combined arbitrarily, to make description succinct, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, it is all considered to be the range of this specification record.
Embodiment described above only expresses the several embodiments of the present invention, and description is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that those of ordinary skill in the art are come
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention
Range.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.