CN108161302A - Armature apparatus for welding and positioning and the method for dynamic iron loudspeaker armature welding - Google Patents

Armature apparatus for welding and positioning and the method for dynamic iron loudspeaker armature welding Download PDF

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Publication number
CN108161302A
CN108161302A CN201711418455.5A CN201711418455A CN108161302A CN 108161302 A CN108161302 A CN 108161302A CN 201711418455 A CN201711418455 A CN 201711418455A CN 108161302 A CN108161302 A CN 108161302A
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CN
China
Prior art keywords
armature
welding
positioning
washer
guide rail
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Granted
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CN201711418455.5A
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CN108161302B (en
Inventor
路峰明
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Suzhou Glover Precision Technology Co ltd
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Suzhou Mingshi Automation Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The present invention relates to the armature welding methods of armature apparatus for welding and positioning and dynamic iron loudspeaker.Armature apparatus for welding and positioning, including:Armature positions motion, to limit the locating piece of the Anterior-Posterior of armature, the plane pressure head freely up and down spent to the washer for limiting the left and right degree of freedom of armature and to limit armature;Locating piece and washer are mounted on armature positioning motion;Plane pressure head is mounted on the top of locating piece and washer.Armature welding method, includes the following steps:The motor sub-assembly of dynamic iron loudspeaker is combined in advance with lower housing;It will be on the motor sub-assembly after the pre- combination and lower housing integral installation to localization tool;According to the position of armature in the position of the predeterminated position adjustment localization tool and the motor sub-assembly;The armature is welded according to the position after adjustment.The present invention realizes the automatic positioning of armature, solves the problems, such as that stability is positioned manually and accuracy is poor, improves the yields and production efficiency of dynamic iron loudspeaker.

Description

Armature apparatus for welding and positioning and the method for dynamic iron loudspeaker armature welding
Technical field
The present invention relates to dynamic iron horn arts, are welded more particularly to a kind of armature apparatus for welding and positioning and dynamic iron loudspeaker armature The method connect.
Background technology
Dynamic iron loudspeaker have the characteristics of small, low-power consumption, height output, are widely used in hearing aid, covert-channel, Gao Bao The fields such as real ear machine.Dynamic iron loudspeaker mainly include the core components such as vibrating diaphragm, coil, magnet, armature.When making dynamic iron loudspeaker, one As first by coil, magnet, iron core assembly into sub-assembly, armature is then inserted into sub-assembly, by the position of jig fixed armature, Most armature is welded on the both sides of iron core at last.Wherein, the assembling of armature and magnet and iron core coordinates the property to entirely moving iron loudspeaker There can be vital influence.Thus it is guaranteed that the welding position of armature is accurately the premise for ensureing dynamic iron loudspeaker excellent performance.
During traditional technology is realized, inventor has found to have at least the following problems:
At present, armature positioning and welding it is manually implemented under the microscope by operating personnel, cause cost of labor compared with Height, production efficiency is relatively low, is difficult to realize scale of mass production.Further, since manual hand manipulation's precision is limited, determine using tweezers During the armature of position, it is easy to cause armature surface bending, damage or armature position is caused to deviate, influence the yields of product.
Invention content
Based on this, it is necessary to for the positioning of manual armature and welding production efficiency and the problem of relatively low yields, provide one Kind armature apparatus for welding and positioning.
The application provides a kind of armature apparatus for welding and positioning, which is characterized in that including:
Armature positioning motion, locating piece, washer and plane pressure head;
The locating piece is mounted on armature positioning motion, to limit the Anterior-Posterior of armature;
The washer is mounted on armature positioning motion, to limit the left and right degree of freedom of armature;
The plane pressure head is mounted on the top of the locating piece and the washer, to limit armature freely up and down Degree.
The locating piece tail portion is taper in one of the embodiments, and the washer has semicircular indentations, described flat Face pressure head is square.
The length of side of the plane pressure head is consistent with the width dimensions of the armature in one of the embodiments,.
The armature positioning motion includes X-axis guide rail and Y-axis guide rail, the positioning in one of the embodiments, Block is mounted in Y-axis guide rail, and the washer is mounted in X-axis guide rail.
Cylinder is further included in one of the embodiments, and the cylinder is connect with the Y-axis guide rail, is mounted on control Washer movement in the Y-axis guide rail.
Armature positioning motion further includes link mechanism in one of the embodiments, the link mechanism with The cylinder connection, the X-axis guide rail are interacted with the Y-axis guide rail by the link mechanism.
Micrometer adjuster is further included in one of the embodiments, and the micrometer adjuster is mounted on the washer Lower section, for adjusting the performance accuracy of the apparatus for welding and positioning.
A kind of method welded using above-mentioned armature apparatus for welding and positioning into action iron loudspeaker armature, is included the following steps:
The motor sub-assembly of dynamic iron loudspeaker is combined in advance with lower housing;
It will be on the motor sub-assembly after the pre- combination and lower housing integral installation to localization tool;
According to the position of armature in the position of the predeterminated position adjustment localization tool and the motor sub-assembly;
The armature is welded according to the position after adjustment.
The motor sub-assembly by dynamic iron loudspeaker is combined in advance with lower housing in one of the embodiments, including:
The motor sub-assembly and the lower housing are fixed by the way of welding.
The armature is welded in the position according to after adjustment in one of the embodiments, including:
The armature is welded using laser welding process according to the position after adjustment.
The armature apparatus for welding and positioning and the method for dynamic iron loudspeaker armature welding that the application provides realize the automatic of armature Positioning, solves the problems, such as that stability is positioned manually and accuracy is poor, improve the yields and production efficiency of dynamic iron loudspeaker.
Description of the drawings
Fig. 1 is the structure diagram of coil assembly that one embodiment of the application provides;
Fig. 2 is the structure diagram of armature that one embodiment of the application provides;
Fig. 3 is the flow chart of dynamic iron loudspeaker armature welding method that one embodiment of the application provides;
Fig. 4 is the structure diagram of the motor sub-assembly and lower housing after the combination that the application one embodiment provides;
Fig. 5 is the structure diagram of localization tool that the application one embodiment provides;
Fig. 6 is the structure diagram of apparatus for welding and positioning structure that the application one embodiment provides;
Fig. 7 is the structure diagram of locating piece that the application one embodiment provides;
Fig. 8 is the structure diagram of plane pressure head that the application one embodiment provides;
Fig. 9 is the structure diagram of washer that the application one embodiment provides.
101 coil assembly, 201 washer
102 armature, 202 locating piece
103 motor sub-assembly 203Y axis rails
104 lower housing 204X axis rails
105 localization tool, 205 link mechanism
106 groove, 206 cylinder
207 micrometer adjuster, 208 plane pressure head
209 semicircular indentations
Specific embodiment
For the ease of understanding the present invention, the present invention is described more fully below with reference to relevant drawings.In attached drawing Give the preferred embodiment of the present invention.But the present invention can realize in many different forms, however it is not limited to herein Described embodiment.On the contrary, the purpose for providing these embodiments is to make the understanding to the disclosure more saturating It is thorough comprehensive.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it can be directly connected to To another element or it may be simultaneously present centering elements.Term as used herein " vertical ", " horizontal ", " left side ", " right side " and similar statement are for illustrative purposes only.
Unless otherwise defined, all of technologies and scientific terms used here by the article is with belonging to technical field of the invention The normally understood meaning of technical staff is identical.Term used in the description of the invention herein is intended merely to description tool The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term as used herein " and/or " including one or more phases The arbitrary and all combination of the Listed Items of pass.
Whether the installation site of armature accurately has a significant impact to the performance for moving iron loudspeaker.Not only to ensure armature and iron core It is parallel, also to ensure armature at the center of iron core mechanical location.The positioning of armature is more accurate, and the sound press for moving iron loudspeaker is more stable, It is distorted smaller, performance is better.
Traditional dynamic iron loudspeaker armature assembling is generally divided into two steps, i.e. armature positioning and armature welding.To armature into It, will be shown in Fig. 2 by coil assembly 101 (including coil and iron core) shown in FIG. 1 on lower localization tool during row positioning Armature 102 be inserted into coil assembly 101, then upper localization tool closed.Then, armature 102 is stirred with tweezers, so that electric 102 front end of pivot enters in localization tool.Above-mentioned position fixing process is manually completed under the microscope by operator.This causes comprising people The production cost of work cost is higher, and production efficiency is relatively low;On the other hand, since manual operation accuracy is limited, lead to production Dynamic iron loudspeaker yields is not high, and particularly armature position deviation causes undesirable ratio to be even up to more than 50%.In addition, it adopts When being positioned with tweezers, tweezers easily cause armature surface damage, bending, so as to generate hidden danger of quality.
When being welded to armature, armature side is welded on iron core surface by the way of resistance welding.Resistance welding It is to flow through the resistance fuel factor that work piece interface and adjacent domain generate using electric current to be heated to fusing or mecystasis, from And achieve the purpose that combine workpiece.But the mode of resistance welding can cause the unstable of assembling.
Fig. 6 is referred to, the application provides a kind of armature apparatus for welding and positioning, including:Position motion, locating piece 202, Washer 201 and plane pressure head 208.Locating piece 202 is mounted on armature positioning motion, before limiting armature 102 Degree of freedom afterwards.Washer 201 is mounted on armature positioning motion, to limit the left and right degree of freedom of armature 102.Plane pressure head 208 are mounted on the top of locating piece 202 and washer 201, to limit the freely up and down degree of armature 102.
In the one embodiment provided in the application, as shown in fig. 7,202 tail portion of locating piece is taper.
The application provide one embodiment in, as shown in figure 9, washer 201 have semicircular indentations 209, with for Laser beam is injected from notch in motor sub-assembly 103, and armature 102 is welded.
In the one embodiment provided in the application, as shown in figure 8, plane pressure head 208 is square.Plane pressure head 208 The length of side it is consistent with the width dimensions of armature 102.
In the one embodiment provided in the application, armature apparatus for welding and positioning further includes armature positioning motion.Electricity Pivot detent mechanism includes X-axis guide rail 204 and Y-axis guide rail 203.Locating piece 202 is mounted in Y-axis guide rail 203, and washer 201 is installed In X-axis guide rail 204.
In the one embodiment provided in the application, armature apparatus for welding and positioning further includes cylinder 206.Cylinder 206 and Y-axis Guide rail 203 connects, the washer 201 being mounted in Y-axis guide rail 203 to be controlled to move.
In the one embodiment provided in the application, armature positioning motion further includes link mechanism 205.Link mechanism 205 connect with cylinder 206.X-axis guide rail 204 is interacted with Y-axis guide rail 203 by link mechanism 205.
In the one embodiment provided in the application, armature apparatus for welding and positioning further includes micrometer adjuster 207.Thousand points Ruler adjuster 207 is mounted on the lower section of washer 201, for adjusting the performance accuracy of apparatus for welding and positioning.
The armature apparatus for welding and positioning that the application provides can realize the automatic positioning of armature, solve and stabilization is positioned manually The problem of property and accuracy are poor improves the yields and production efficiency of dynamic iron loudspeaker.
Fig. 3 is referred to, the side welded using the armature of the armature apparatus for welding and positioning that the application provides into action iron loudspeaker Method includes the following steps:
S100:The motor sub-assembly 103 of dynamic iron loudspeaker and lower housing 104 are combined in advance.
Wherein, motor sub-assembly 103 includes armature 102, iron core and coil.To simplify the positioning difficulty of motor sub-assembly 103, with The accurate positionin of armature 102 is easy to implement, is in advance combined the motor sub-assembly 103 of dynamic iron loudspeaker with lower housing 104.With reference to after Motor sub-assembly 103 is as shown in Figure 4 with lower housing 104.After motor sub-assembly 103 is combined with lower housing 104, lower housing can be utilized 104 four sides are positioned, and reduce the difficulty of processing of localization tool 105.
In the one embodiment provided in the application, the motor sub-assembly 103 of dynamic iron loudspeaker with lower housing 104 is combined in advance and is adopted Method is to be pre-welded to motor sub-assembly 103 and lower housing 104 together.
S200:It will be on the motor sub-assembly 103 and lower housing 104 integral installation to localization tool 105 after pre- combine.
Wherein, localization tool 105 is polygonized structure, as shown in Figure 5.Localization tool 105 is equipped with and lower housing 104 The groove 106 that profile matches, and clamp system is equipped in the groove 106.Clamp system is used for the groups of motors after secure bond Part 103 and lower housing 104.Two pin holes are additionally provided on localization tool 105, for coordinating with other component.Here other portions Part can be that localization tool 105 can be controlled to move, so as to change the pedestal of its position.
In the one embodiment provided in the application, localization tool 105 is trapezoidal.The front center area of localization tool 105 Domain is equipped with the groove 106 to match with 104 profile of lower housing, and spring clip is equipped in the groove 106 as clamp system.Positioning Jig 105 sets the pin hole there are two positional symmetry in tail portion, for coordinating with other component.Here other component can be energy Enough control localization tools 105 move, so as to change the pedestal of its position.
By in the motor sub-assembly 103 after combination and the whole groove 106 for being positioned over localization tool 105 of lower housing 104, make lower casing The profile of body 104 is matched with groove 106.The motor sub-assembly 103 after combination is clamped with lower housing 104 using clamp system, from And it is fixed on localization tool 105.
S300:The position of armature 102 in the position of localization tool 105 and motor sub-assembly 103 is adjusted according to predeterminated position.
Wherein, the predeterminated position of localization tool 105 is located at the lower section of apparatus for welding and positioning.The predeterminated position of armature 102 exists At the mechanical location center of iron core, and armature 102 and iron core parallel.
In the one embodiment provided in the application, the position of localization tool 105 is adjusted, is located at localization tool 105 pre- If the concrete mode of position is localization tool 105 to be controlled to turn to armature positioning dress by the pedestal coordinated with localization tool 105 The lower section put.
Armature apparatus for welding and positioning includes locating piece 202, washer 201 and plane pressure head 208.Locating piece 202 is used to limit The Anterior-Posterior of armature 102 processed.Washer 201 is used to limit the left and right degree of freedom of armature 102.Plane pressure head 208 is used to limit The freely up and down degree of armature 102.Armature positioning device further includes armature 102 and positions motion.102 detent mechanism of armature includes X-axis guide rail 204 and Y-axis guide rail 203.
In the one embodiment provided in the application, localization tool 105 is made to go upward to the operation of armature positioning device first Position.Here operating position should enable locating piece 202 limit the Anterior-Posterior of armature 102, and washer 201 can limit The left and right degree of freedom of armature 102, plane pressure head 208 can limit the freely up and down degree of armature 102.Then, 208 points of plane pressure head Dynamic downlink, touches and original position is returned to after 102 surface of armature is pre-positioned.Locating piece 202 moves ahead to connect with 102 front plan of armature It touches.At this point, due to armature 102 be it is movable, armature 102 contact locating piece 202 when can with the movement of locating piece 202 and Adjust the position on front-rear direction.Then, the cylinder 206 of link mechanism 205 moves ahead, and drives left and right two panels washer 201 to close The movement of mutual direction, until the relative distance of two panels washer 201 and the width of armature 102 are mutually agreed with, so as to play limit it is electric The effect of 102 or so degree of freedom of pivot.
S400:Armature 102 is welded according to the position after adjustment.
Wherein, it is using laser welding process that welding is carried out to armature 102.Laser welding is swashing using high-energy density A kind of high-efficiency and precision welding method of the light beam as heat source.Laser welding may be used continuous or pulse laser beam and realize.Laser The principle of welding can be divided into heat-conduction-type welding and Laser Deep Penetration Welding.
The principle of heat-conduction-type laser welding is:Workpiece to be processed surface, the heat of workpiece surface are heated by laser emission Amount is internally spread by heat transfer.The laser such as width, energy, peak power and repetition rate by controlling laser pulse are joined Number, melts workpiece, forms specific molten bath.After material cooling to be melted, weld seam is formed.
Laser Deep Penetration Welding is generally completed using continuous laser light beam.Under the laser irradiation of high power density, material steams It sends out and forms hole.The outer wall of heat from this high temperature vestibule passes out, and makes the metal molten of encirclement vestibule surrounding.In hole It is filled in the high-temperature steam that light beam irradiation lower opening cavity wall material continuous evaporation generates.Light beam constantly enters hole, the material outside hole Material is continuously flowing.As light beam moves, stable state of the hole always in flowing.It is stayed after removing in molten metal filling hole Under gap and cooled and solidified, so as to form weld seam.
The application provide one embodiment in, the left and right degree of freedom and Anterior-Posterior of armature 102 be defined with Afterwards, 208 times 102 surfaces of press contacts armature of plane pressure head, fix 102 position of armature.Pass through the semicircle of washer 201 using laser V notch v 209 welds armature 102, makes armature 102 and iron core parallel, and is maintained at the mechanical location center of iron core.
The dynamic iron loudspeaker armature welding method that the application provides realizes the automatic positioning of armature, solves and is positioned manually surely The problem of qualitative and accuracy is poor improves the yields and production efficiency of dynamic iron loudspeaker.
The present invention is more fully understood for convenience, and the concrete application scene of the present invention is described below:
Motor sub-assembly 103 and lower housing 104 are welded together first, positioned using four sides of lower housing 104, so as to It realizes the control to 102 position of armature, reduces the difficulty of processing of localization tool 105.Then, by the motor sub-assembly after combination 103 are positioned over lower housing 104 in the groove 106 of localization tool 105, are clamped with clamp system, thus by the motor after combining Component 103 is fixed on lower housing 104 on localization tool 105, facilitates subsequent operation.Then, by matching with localization tool 105 Localization tool 105 is turned to the lower section of apparatus for welding and positioning by the pedestal of conjunction.Localization tool 105 goes upward to apparatus for welding and positioning Opereating specification.The 208 crawl downlink of plane pressure head of apparatus for welding and positioning touches and original position is returned to after 102 surface of armature is pre-positioned. Locating piece 202 moves ahead and is in contact with 102 front plan of armature.At this point, since armature 102 is movable, armature 102 contacts The position on front-rear direction can be adjusted during locating piece 202 with the movement of locating piece 202.Then, the cylinder of link mechanism 205 206 move ahead, and left and right two panels washer 201 is driven to be moved to close to mutual direction, until relative distance and the electricity of two panels washer 201 The width of pivot 102 mutually agrees with, so as to play the role of limiting 102 or so degree of freedom of armature.Finally, 208 times crimping of plane pressure head 102 surface of electric shock pivot fixes 102 position of armature.Using laser by the semicircular indentations 209 of washer 201 to armature 102 into Row welding, makes armature 102 and iron core parallel, and be maintained at the mechanical location center of iron core.
Each technical characteristic of embodiment described above can be combined arbitrarily, to make description succinct, not to above-mentioned reality It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited In contradiction, it is all considered to be the range of this specification record.
Embodiment described above only expresses the several embodiments of the present invention, and description is more specific and detailed, but simultaneously It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that those of ordinary skill in the art are come It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention Range.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.

Claims (10)

1. a kind of armature apparatus for welding and positioning, which is characterized in that including:
Armature positioning motion, locating piece, washer and plane pressure head;
The locating piece is mounted on armature positioning motion, to limit the Anterior-Posterior of armature;
The washer is mounted on armature positioning motion, to limit the left and right degree of freedom of armature;
The plane pressure head is mounted on the top of the locating piece and the washer, to limit the freely up and down degree of armature.
2. armature apparatus for welding and positioning according to claim 1, which is characterized in that the locating piece tail portion be taper, institute Washer is stated with semicircular indentations, the plane pressure head is square.
3. armature apparatus for welding and positioning according to claim 1, which is characterized in that the length of side of the plane pressure head with it is described The width dimensions of armature are consistent.
4. armature apparatus for welding and positioning according to claim 1, which is characterized in that the armature positioning motion includes X-axis guide rail and Y-axis guide rail, the locating piece are mounted in Y-axis guide rail, and the washer is mounted in X-axis guide rail.
5. armature apparatus for welding and positioning according to claim 4, which is characterized in that further include cylinder, the cylinder and institute Y-axis guide rail connection is stated, the washer being mounted in the Y-axis guide rail to be controlled to move.
6. armature apparatus for welding and positioning according to claim 4, which is characterized in that the armature positioning motion also wraps Link mechanism is included, the link mechanism is connect with the cylinder, and the X-axis guide rail passes through the connecting rod machine with the Y-axis guide rail Configuration interaction.
7. armature apparatus for welding and positioning according to claim 1, which is characterized in that micrometer adjuster is further included, it is described Micrometer adjuster is mounted on the lower section of the washer, for adjusting the performance accuracy of the apparatus for welding and positioning.
8. a kind of armature apparatus for welding and positioning using as described in any one of claim 1-7 is welded into action iron loudspeaker armature Method, include the following steps:
The motor sub-assembly of dynamic iron loudspeaker is combined in advance with lower housing;
It will be on the motor sub-assembly after the pre- combination and lower housing integral installation to localization tool;
According to the position of armature in the position of the predeterminated position adjustment localization tool and the motor sub-assembly;
The armature is welded according to the position after adjustment.
9. dynamic iron loudspeaker armature welding method according to claim 8, which is characterized in that the motor by dynamic iron loudspeaker Component is combined in advance with lower housing, including:
The motor sub-assembly and the lower housing are fixed by the way of welding.
10. dynamic iron loudspeaker armature welding method according to claim 8, which is characterized in that the position according to after adjustment It puts and the armature is welded, including:
The armature is welded using laser welding process according to the position after adjustment.
CN201711418455.5A 2017-12-25 2017-12-25 Armature welding positioning device and method for welding armature of moving iron horn Active CN108161302B (en)

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CN110711916A (en) * 2019-11-08 2020-01-21 深圳市集银科技有限公司 Welding pressure head assembly

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CN206561233U (en) * 2017-02-28 2017-10-17 广东长盈精密技术有限公司 Spot welding tool
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