CN108110960A - A kind of motor, controller and the integrated drive system of reduction box - Google Patents

A kind of motor, controller and the integrated drive system of reduction box Download PDF

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Publication number
CN108110960A
CN108110960A CN201810073289.8A CN201810073289A CN108110960A CN 108110960 A CN108110960 A CN 108110960A CN 201810073289 A CN201810073289 A CN 201810073289A CN 108110960 A CN108110960 A CN 108110960A
Authority
CN
China
Prior art keywords
motor
controller
reduction box
driving motor
housing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810073289.8A
Other languages
Chinese (zh)
Inventor
刘平
沈旺
曹保平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhuzhou Gear Co Ltd
Original Assignee
ZHUZHOU ACCURATE DRIVE TRAIN CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZHUZHOU ACCURATE DRIVE TRAIN CO Ltd filed Critical ZHUZHOU ACCURATE DRIVE TRAIN CO Ltd
Priority to CN201810073289.8A priority Critical patent/CN108110960A/en
Publication of CN108110960A publication Critical patent/CN108110960A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/30Structural association with control circuits or drive circuits
    • H02K11/33Drive circuits, e.g. power electronics
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/20Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
    • H02K11/21Devices for sensing speed or position, or actuated thereby
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/20Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
    • H02K11/25Devices for sensing temperature, or actuated thereby
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/006Structural association of a motor or generator with the drive train of a motor vehicle
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Motor Or Generator Frames (AREA)

Abstract

The present invention provides a kind of motor, controller and the integrated drive systems of reduction box, belong to drive system field, including driving motor, reduction box and controller.Driving motor, reduction box and controller integral are integrally disposed, and controller is fixedly connected on above the housing of reduction box and driving motor.Driving motor is internally provided with the motor junction block of enclosure space.Closed terminal box is provided on driving motor rear end cap.The output terminal of controller, which uses copper bar and is fixed on the junction block in connection box for motor, is connected conducting with driving motor, interior in the electrical connection arrangement terminal box between controller and driving motor.The present invention eliminates motor front end cover, overall structure is more compact, more lightweight, and the assembling of client's vehicle is quick convenient using the integrated structure of electric machine casing, reduction box casing, controller housing.

Description

A kind of motor, controller and the integrated drive system of reduction box
Technical field
The present invention relates to field of encryption, particularly, are related to a kind of motor, controller and the integrated driving system of reduction box System.
Background technology
Traditional new-energy automobile drive system is by independent driving motor, and gearbox will be before driving motor by bolt End cap fixed installation is connected to transmission input, then the assembly of driving motor and gearbox is installed on vehicle frame, motor control Device processed is then secured by bolts in gearbox and electric machine casing or the discrete proper site for being mounted on vehicle frame.It is this traditional Driving system structure external dimensions is larger, is unfavorable for vehicle space and efficiently uses, and exposed machinery and electrical connector are more, work safety And reliability concerns.Simultaneously because electrical connector leaks outside, drive system can usually be caused to break down frequent, influence driving system The security of system and service life.Therefore, it is necessary to design a kind of more compact structure, more safe and reliable drive system.
The content of the invention
Present invention aims at a kind of motor, controller and the integrated drive system of reduction box is provided, to solve now There is the technical issues of driving system structure is not compact, the service life is not high, a kind of more compact structure, more lightweight are provided, electrical and machine Tool connection is more succinct reliable, the more economical integrated driving system of cost.
To achieve the above object, the present invention provides a kind of motor, controller and the integrated drive system of reduction box, Including driving motor, reduction box and controller, the driving motor, reduction box and controller integral are integrally disposed, the control Device processed is fixedly connected on above the housing of reduction box and driving motor;The driving motor is internally provided with the motor of enclosure space Junction block is provided in closed terminal box on the driving motor rear end cap, the output terminal of the controller using copper bar simultaneously Conducting is connected with driving motor by being fixed on motor junction block, the electrical connection arrangement terminal box between controller and driving motor It is interior.
The housing of the housing of the controller and the reduction box of driving motor is arranged to an entirety.
Motor temperature sensor, rotary transformer and connector are provided on the driving motor, the motor temperature passes The cable-through hole that the signal wire of sensor is set from terminal box bottom passes through, and passes through connector and control with the signal wire of rotary transformer The control signal wire of device processed connects in connection box for motor.
The driving motor uses threephase asynchronous machine or permanent magnet synchronous motor, the threephase asynchronous machine or permanent-magnet synchronous Electric machine built-in rotor-position detection sensor, detection sensor feed back rotor-position and tach signal to controller.
The output shaft of the driving motor and the input shaft of reduction box are located at same axis, the axis output terminal axis of driving motor It holds on the housing for being installed on reduction box, drive end bearing bracket and the reduction box casing of driving motor are integrated, and the housing of driving motor is with subtracting It is bolted after the housing monoblock cast machine-shaping of fast case or respectively casting processing as an entirety.
The housing of the controller passes through bolt and reduction box and electricity after being cast with electric machine casing monoblock cast or respectively Casing body is connected as entirety.
Junction is equipped with cable-through hole, junction above the housing bottom of the controller and the rear end cap of driving motor Pass through fluid sealant and seal with O ring.
The invention has the advantages that:
The present invention eliminates motor front end using the integrated structure of electric machine casing, reduction box casing, controller housing Lid, overall structure is more compact, more lightweight, and the assembling of client's vehicle is quick convenient;Since controller three-phase output end passes through copper bar It is connected with positioned at the back end cover for motor closing in vivo junction block of shell, the three-phase windings of driving motor connect also by terminal and junction block It connects, and passes through bolt and fix conducting with copper bar, this connection mode eliminates the cable between motor and controller, not exposed Interface unit or node, the electrical connection of this frame mode is more succinct, using safety and reliability, and the length of connecting cable Degree is greatly shortened or substituted by copper bar, and cost is reduced;Due to driving motor temperature sensor and signals of rotating transformer line It is connected in the closing housing of motor rear end, without exposed interface unit or node, connection is succinct, production facility, safe to use Reliably.
In addition to objects, features and advantages described above, the present invention also has other objects, features and advantages. Below with reference to figure, the present invention is described in further detail.
Description of the drawings
The attached drawing for forming the part of the application is used for providing a further understanding of the present invention, schematic reality of the invention Example and its explanation are applied for explaining the present invention, is not constituted improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is the sectional view of the preferred embodiment of the present invention;
Fig. 2 is the front view of the preferred embodiment of the present invention.
Figure label:1 driving motor, 2 reduction boxes, 3 controllers, 4 motor junction blocks, 5 terminal boxes.
Specific embodiment
The embodiment of the present invention is described in detail below in conjunction with attached drawing, but the present invention can be limited according to claim Fixed and covering multitude of different ways is implemented.
A kind of motor, controller and the integrated drive system of reduction box, as shown in Figure 1, including driving motor 1, subtracting Fast case 2 and controller 3, the 3 integrated setting of driving motor 1, reduction box 2 and controller.Cancel 1 drive end bearing bracket of driving motor, The housing of the housing of controller 3 and reduction box 2 and driving motor 1 is connected into as an organic whole.Driving motor 1 For 60KW permanent magnet synchronous motors;Reduction box 2 is the reduction box of having electronic halting mechanism;Controller 3 is fixedly connected on bolt to be subtracted Above fast case and electric machine casing.The output shaft of driving motor 1 is located at same axis, driving motor 1 with the input shaft of reduction box 2 Axis output end bearing be installed on the housing of reduction box 2, drive end bearing bracket and 2 housing of reduction box of driving motor 1 are integrated, drive The housing of motor 1 is bolted after casting processing as one with the housing monoblock cast machine-shaping of reduction box 2 or respectively A entirety.
Driving motor 1 is internally provided with the motor junction block 4 of enclosure space, is provided on 1 rear end cap of driving motor closed Terminal box 5 in.Electrical connection between controller 3 and driving motor 1 is disposed in motor rear end and covers closed wiring In box, electrical connection is succinct and not exposed, compact-sized, lightweight and safe and reliable, easy-to-use, cost economy.Controller 3 Output terminal be connected conducting with driving motor 1 using copper bar and by being fixed on motor junction block 4, controller 3 and driving motor 1 Between electrical connection be arranged in terminal box 5.
Motor temperature sensor, rotary transformer and connector, the motor temperature sensor are provided on driving motor 1 The cable-through hole that is set from 5 bottom of terminal box of signal wire pass through, and pass through connector and control with the signal wire of rotary transformer The control signal wire of device connects in connection box for motor.Driving motor 1 uses threephase asynchronous machine or permanent magnet synchronous motor, described Threephase asynchronous machine or permanent magnet synchronous motor built-in rotor position detecting sensor, detection sensor feed back rotor position to controller It puts and tach signal.
1 output shaft of driving motor and the input shaft of reduction box 2 are co-axially mounted, and eliminate motor front end cover, motor fore bearing It is installed on the housing of reduction box 2,1 output shaft of driving motor is connected by spline with reduction box input shaft and transfers torque, control Device 3 is secured by bolts in above reduction box and electric machine casing.Above the housing bottom and 1 rear end cap of driving motor of controller 3 Junction is equipped with cable-through hole, junction by fluid sealant and seal with O ring, the copper bar of the three-phase output end of controller 3 and Control signal wire enters through cable-through hole in the closed terminal box of back end cover for motor, is fixed by bolts to junction block, terminal box bottom If there are one line three-way hole is crossed, motor three-phase windings lead-out wire is passed through from the cable-through hole, and junction block is fixed on by terminal and bolt 4, the copper bar drawn with controller output end is connected conducting, and motor temperature sensor signal wire is also from the cable-through hole of terminal box bottom It passes through, and is connected with signals of rotating transformer line by connector with controller control signal line in connection box for motor, wiring Lid plate 5 is locked at motor rear cover by bolt, and all electrical connections realize IP67 grades without exposed device or node, terminal box Sealing protection.
It in the present embodiment, only to illustrate, can also be used as other embodiments, as driving motor 1 exports Axis can be integral axis with reduction box input shaft, as the cable generation of band connection terminal can also be used in controller three-phase output copper bar It replaces.
The mechatronics integration drive system that the technical program uses mainly includes the phase asynchronous of driving vehicle traveling Motor or permanent magnet synchronous motor;Including the threephase asynchronous machine or Permanent Magnet Synchronous Motor Controller using DC power supply power supply;Bag Including the reduction box to slow down to threephase asynchronous machine or permanent magnet synchronous motor, the reduction box can be single grade of reduction box, two Shelves reduction box can be the reduction box of having electronic parking function.But it is not limited to cited mode.Particularly, it is of the invention Driving motor and its controller electrical connection use internal full-closed structure, and being arranged from vehicle installation space influences, and has peace Dress is convenient, the advantage of cost economy.It is this by phase asynchronous or permanent-magnet synchronous driving motor and its controller, reduction box casing collection Integrally, and motor is arranged in the technical solution that connection box for motor completely encloses space with controller electrical connection, relatively traditional By single discrete driving motor, electric machine controller, reduction box body simply assembles and the new-energy automobile that forms drives system System has the advantages that compact-sizedization, lightweight, machinery and electrical connection are succinct reliable.
The foregoing is only a preferred embodiment of the present invention, is not intended to limit the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.Within the spirit and principles of the invention, that is made any repaiies Change, equivalent substitution, improvement etc., should all be included in the protection scope of the present invention.

Claims (7)

1. a kind of motor, controller and the integrated drive system of reduction box, including driving motor (1), reduction box (2) and control Device (3) processed, which is characterized in that the driving motor (1), reduction box (2) and controller (3) integrated setting, the control Device (3) processed is fixedly connected on above the housing of reduction box (2) and driving motor (1);The driving motor (1) is internally provided with envelope The motor junction block (4) in space is closed, is provided on driving motor (1) rear end cap in closed terminal box (5), the control The output terminal of device (3), which uses copper bar and is fixed on motor junction block (4), is connected conducting with driving motor (1), and controller (3) is with driving In electrical connection arrangement terminal box between dynamic motor (1) in (5).
2. a kind of motor according to claim 1, controller and the integrated drive system of reduction box, feature exist In the housing of the controller (3) and the housing of the reduction box (2) of driving motor (1) are arranged to an entirety.
3. a kind of motor according to claim 1, controller and the integrated drive system of reduction box, feature exist In being provided with motor temperature sensor, rotary transformer and connector on the driving motor (1), the motor temperature sensing The cable-through hole that the signal wire of device is set from terminal box (5) bottom passes through, and with the signal wire of rotary transformer by connector with The control signal wire of controller connects in connection box for motor.
4. a kind of motor according to claim 1, controller and the integrated drive system of reduction box, feature exist In the driving motor (1) uses threephase asynchronous machine or permanent magnet synchronous motor, the threephase asynchronous machine or permanent magnet synchronous electric Machine built-in rotor position detecting sensor, detection sensor feed back rotor-position and tach signal to controller.
5. a kind of motor according to claim 1, controller and the integrated drive system of reduction box, feature exist In the output shaft of the driving motor (1) is located at same axis, the axis output of driving motor (1) with the input shaft of reduction box (2) End bearing is installed on the housing of reduction box (2), and drive end bearing bracket and reduction box (2) housing of driving motor (1) are integrated, driving electricity Be bolted after the housing of machine (1) and the housing monoblock cast machine-shaping of reduction box (2) or respectively casting processing for One entirety.
6. a kind of motor according to claim 1, controller and the integrated drive system of reduction box, feature exist In the housing of the controller (3) passes through bolt and reduction box and motor with electric machine casing monoblock cast or respectively after casting Housing is connected as entirety.
7. a kind of motor according to claim 1, controller and the integrated drive system of reduction box, feature exist In junction is equipped with cable-through hole, joint part above the housing bottom of the controller (3) and the rear end cap of driving motor (1) Position passes through fluid sealant and seal with O ring.
CN201810073289.8A 2018-01-25 2018-01-25 A kind of motor, controller and the integrated drive system of reduction box Pending CN108110960A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810073289.8A CN108110960A (en) 2018-01-25 2018-01-25 A kind of motor, controller and the integrated drive system of reduction box

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810073289.8A CN108110960A (en) 2018-01-25 2018-01-25 A kind of motor, controller and the integrated drive system of reduction box

Publications (1)

Publication Number Publication Date
CN108110960A true CN108110960A (en) 2018-06-01

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110932471A (en) * 2019-12-19 2020-03-27 东风汽车集团有限公司 Electric drive structure of flat wire motor
CN111010055A (en) * 2020-03-09 2020-04-14 杭州之山智控技术有限公司 Universal integrated permanent magnet alternating current servo system
EP4199321A4 (en) * 2020-08-12 2024-05-15 Xpt Nanjing E Powertrain Tech Co Ltd Coaxial asynchronous electric drive system

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11294345A (en) * 1998-04-08 1999-10-26 Shibaura Mechatronics Corp Pump device
CN101580014A (en) * 2009-04-27 2009-11-18 武汉理工大学 Automatic gear shifting control system of motor in electric automobile
CN104377881A (en) * 2014-11-14 2015-02-25 中国第一汽车股份有限公司 Integrated driving device for new energy vehicle
CN105099084A (en) * 2014-05-15 2015-11-25 中山大洋电机股份有限公司 Integration method for traction motor and inverter and integrated power system
CN204845498U (en) * 2015-06-12 2015-12-09 上海联孚新能源科技集团有限公司 Integration electricity system of driving
CN107128171A (en) * 2017-05-24 2017-09-05 谷林波 A kind of new-energy automobile power assembly

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11294345A (en) * 1998-04-08 1999-10-26 Shibaura Mechatronics Corp Pump device
CN101580014A (en) * 2009-04-27 2009-11-18 武汉理工大学 Automatic gear shifting control system of motor in electric automobile
CN105099084A (en) * 2014-05-15 2015-11-25 中山大洋电机股份有限公司 Integration method for traction motor and inverter and integrated power system
CN104377881A (en) * 2014-11-14 2015-02-25 中国第一汽车股份有限公司 Integrated driving device for new energy vehicle
CN204845498U (en) * 2015-06-12 2015-12-09 上海联孚新能源科技集团有限公司 Integration electricity system of driving
CN107128171A (en) * 2017-05-24 2017-09-05 谷林波 A kind of new-energy automobile power assembly

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110932471A (en) * 2019-12-19 2020-03-27 东风汽车集团有限公司 Electric drive structure of flat wire motor
CN111010055A (en) * 2020-03-09 2020-04-14 杭州之山智控技术有限公司 Universal integrated permanent magnet alternating current servo system
EP4199321A4 (en) * 2020-08-12 2024-05-15 Xpt Nanjing E Powertrain Tech Co Ltd Coaxial asynchronous electric drive system

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Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
TA01 Transfer of patent application right
TA01 Transfer of patent application right

Effective date of registration: 20191023

Address after: 412000 Ming day road, Tianyuan District, Zhuzhou, Hunan Province, No. 10

Applicant after: Zhuzhou Gearings Co., Ltd.

Address before: 412000, Zhuzhou, Hunan province Tianyuan District Pearl River North Road chestnut rain Industrial Park

Applicant before: Zhuzhou Accurate Drive Train Co., Ltd.

RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20180601