CN108101537A - A kind of nanometer of piezoelectric ceramics energy collection material and preparation method thereof - Google Patents

A kind of nanometer of piezoelectric ceramics energy collection material and preparation method thereof Download PDF

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CN108101537A
CN108101537A CN201711408744.7A CN201711408744A CN108101537A CN 108101537 A CN108101537 A CN 108101537A CN 201711408744 A CN201711408744 A CN 201711408744A CN 108101537 A CN108101537 A CN 108101537A
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mno
energy
ball milling
nanometer
piezoelectric ceramics
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侯育冬
岳云鸽
郑木鹏
晏晓东
朱满康
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Beijing University of Technology
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02NELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
    • H02N2/00Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
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Abstract

A kind of nanometer of piezoelectric ceramics energy collection material and preparation method thereof, belongs to piezoceramic material field.The matrix chemical composition of the ceramic material is 0.2Pb (Zn1/3Nb2/3)O3–0.8Pb(Zr1/ 2Ti1/2)O3, and basis material quality 0.5wt.%MnO is adulterated wherein2, crystallite dimension is in nanoscale.With Pb3O4、ZnO、Nb2O5、ZrO2、TiO2And MnO2For raw material, using wet-milling, drying, high-energy ball milling, discharge plasma sintering, wire cutting, annealing.The present invention is applied to piezoelectric energy collecting device, can be while device miniaturization is realized, the recycling of mechanical energy will be discarded by effectively realizing in environment, have significant research significance.

Description

A kind of nanometer of piezoelectric ceramics energy collection material and preparation method thereof
Technical field
The invention belongs to piezoceramic material fields, and in particular to a kind of miniature piezoelectric collection of energy device of can be applied to Piezoelectric ceramics with quality factor, high mechanical quality factor and strong mechanical performance under nanocrystalline grain size, high non-resonant condition Material and preparation method thereof.
Background technology
With the continuous development of society, the non-renewable fossil energy such as oil, coal is increasingly in short supply, how Development of Novel Green energy resource, it has also become the important component of the energy development strategy of many countries.Mechanical vibrational energy is generally deposited in the environment It can be used as clean energy resource.The study found that direct piezoelectric effect of the piezoelectric energy collector based on piezoelectric material, Mechanical vibrational energy ubiquitous in environment can be converted into electric energy, realize the recycling of mechanical energy.
Simultaneously with device miniaturization, laminating development trend, it is desirable that reduce ceramic crystalline grain size, preparing has nanometer The fine grain piezoelectric ceramics of scale.
In order to meet the requirement of piezoelectric energy collecting device, piezoelectric ceramics need to have under high non-resonant condition quality because Number, high mechanical quality factor:
Quality factor FOM under non-resonant conditionoffIt can be represented with equation below:
d:Piezoelectric strain constant g:Piezoelectric field constant tan δ:Dielectric loss
ε0:Permittivity of vacuum εr:Relative dielectric constant
By formula as can be seen that the material with quality factor under high non-resonant condition can be answered by high piezoelectricity Become constant d, low permittivity εrWith the acquisition of low dielectric loss tan δ.
Mechanical quality factor QmIt is a parameter for reflecting mechanical loss size.QmBigger, mechanical loss is smaller.
Secondly, during energy harvester, PZT based piezoelectric ceramic materials to be subjected to substantial amounts of mechanical oscillation and Stress impact often shows low mechanical property, influences the use of material.So how to improve the mechanical property of PZT bases ceramics It can be a urgent problem to be solved.In order to meet the requirement of piezoelectric energy collecting device mechanical property, piezoelectric ceramics needs to have There are high Vickers hardness Hv and high fracture toughness KIC
Fracture toughness KICIt can be represented with equation below:
P:Load KIC:Fracture toughness
d:Impression catercorner length l:The crack length that impression apex angle extends
In conclusion in order to meet quality factor under the micromation of piezoelectric energy collecting device, high non-resonant condition, high machinery The requirement of quality factor and strong mechanical performance in this patent, using PZN-PZT as complex, passes through MnO2Doping, by high energy Ball milling nano-powder technology of preparing is combined with ceramic extraordinary sintering technology, is designed and is prepared this crucial nanocrystalline material, right It is of great significance in the micromation for promoting piezoelectric energy collecting device and related small-sized efficient power supply manufacture.
The content of the invention
It is an object of the invention to provide a kind of piezoceramic material that can be applied to miniature piezoelectric collection of energy device and Its preparation method prepares nano ceramics reality high-energy ball milling nano-powder technology of preparing is combined with ceramic extraordinary sintering technology While now micromation, ceramic material has quality factor, high mechanical quality factor and strong mechanical performance under high non-resonant condition, It is the potential ceramic material for being applied to collection of energy device.
The present invention piezoelectric ceramics be characterized by having nanoscale crystallite dimension and high non-resonant condition under quality because Number (FOMoff), high mechanical quality factor (Qm) and strong mechanical performance (HV、KIC)。
To achieve the above object, the present invention takes following technical scheme.
The present invention provides a kind of piezoceramic material applied to miniature piezoelectric collection of energy device, which is characterized in that brilliant Particle size is in nanoscale, matrix chemical composition:0.2Pb(Zn1/3Nb2/3)O3–0.8Pb(Zr1/2Ti1/2)O3It adulterates wherein Basis material quality 0-0.5wt.%MnO2, not including 0, i.e. PZN-PZT+MnO2
The preparation method of the above-mentioned piezoelectric energy collection material with nanocrystal scale of the present invention, which is characterized in that choosing It selects high-energy ball milling method and exempts from the PZN-PZT+MnO that calcining prepares nanoscale respectively2Precursor powder, and pass through plasma discharging burn The piezoelectric ceramics of nanocrystal scale is prepared in knot, have quality factor under high non-resonant condition, high mechanical quality factor and Strong mechanical performance specifically includes following steps:
(1) by Pb3O4、ZnO、Nb2O5、ZrO2、TiO2And MnO2By the chemistry mole metering in chemical formula than weighing, will claim Measured raw material is put into ball grinder, is placed in ball milling 12h in planetary ball mill by medium of absolute ethyl alcohol, then 100 DEG C of conditions Lower drying;
(2) dried powder is used to the tungsten carbide milling balls of a diameter of 3mm, ratio of grinding media to material 20:1, carry out high-energy ball milling 90min;
(3) binding agent need not be added, the PZN-PZT+MnO that will be obtained by high-energy ball milling method2Nano-powder is packed into circle In column graphite jig (such as interior diameter is 10mm).By pulsed direct current by mold, while apply the single shaft for being up to 51MPa To pressure;In addition, sample is heated to 800 DEG C with the rate of 100 DEG C/min, temperature 30s is then kept;
(4) sintered sample wire cutting is then placed in pipe into disk (the preferably a diameter of 10mm of disk and thickness be 1.2mm) Lead to the lower 700 DEG C of annealing 2h of oxygen atmosphere in formula stove to get to PZN-PZT+MnO2Nano ceramic material.
Sintered potsherd, by carrying out the test of microstructure observation and mechanical property after polishing treatment, then by Upper silver electrode, in 120 DEG C of silicone oil, in 30kVcm-1High direct voltage under polarize 30min.Then sample is carried out electrical The test of energy.Finally, power generation performance test is carried out by cantilever beam structure energy harvester.
Wherein, best sample is:The nanoscale precursor powder obtained by high-energy ball milling 90min, by plasma discharging Sintering, sintering temperature are 800 DEG C, keep the temperature the 0.5wt.%MnO obtained during 30s2Adulterate 0.2Pb (Zn1/3Nb2/3)O3–0.8Pb (Zr1/2Ti1/2)O3Ceramics, crystallite dimension 81nm, performance can reach:FOMoff=10457 × 10-15m2/N,Qm=493, HV =6.5GPa, KIC=1.8MPa.m1/2, the requirement of miniature piezoelectric collection of energy device can be met.
In the present invention, the powder for the nanoscale that high-energy ball milling method obtains is selected as precursor powder, with reference to electric discharge etc. PZN-PZT and the PZN-PZT+MnO of nanoscale is prepared in ion sintering technology2Ceramics.
Compared with prior art, the present invention has the advantages that:
Method proposed by the present invention is available for structure satisfaction micromation piezoelectric energy collecting device requirement with high anharmonic The nanocrystalline piezoelectric ceramics of quality factor, high mechanical quality factor and strong mechanical performance under state of shaking.Existing conventional techniques use The volatilization that the precursor powder that high-temperature calcination technique is prepared is not only due to the substances such as PbO under high temperature causes material to measure than mismatch, And synthetic product powder granule is coarse, poor activity, can not be further used for sintering and prepare nanocrystalline piezoelectric ceramics.Meanwhile it passes Uniting, the ceramic dense that sintering process obtains is poor, particle is big, is unfavorable for preparing nanocrystalline piezoelectric ceramics.Pass through in the technology of the present invention High-energy ball milling method exempts from calcining and nanoscale precursor powder is prepared, with reference to extraordinary sintering process-discharge plasma sintering, so as to real Show and the crystallite dimension of ceramics is reduced to nanoscale (81nm) from micron order, met the same of collection of energy device micromation When, it may have quality factor (FOM under high non-resonant conditionoff), high mechanical quality factor (Qm) and high mechanical property (HV、KIC)。
Description of the drawings
Fig. 1 be section SEM photograph after ceramic polished and heat etching and grain size distribution figure (a) PZN-PZT, (b) PZN- PZT+MnO2
Fig. 2 is PZN-PZT+MnO2(interior illustration is circuit before power generation lighting situation (a) vibration of nano energy collector Figure), after (b) vibration.
Specific embodiment
The present invention will be described in detail by way of examples below, these embodiments are the mesh for exemplary illustration , it is of the invention not for limiting.
The present invention provides a kind of piezoceramic material that can be applied to miniature piezoelectric collection of energy device, which is characterized in that The ceramic material has quality factor, high mechanical quality factor and strong mechanical performance under nanocrystalline grain size, high non-resonant condition, Its chemical composition general formula is:①0.2Pb(Zn1/3Nb2/3)O3–0.8Pb(Zr1/2Ti1/2)O3.Constitutive material is:Pb3O4、ZnO、 Nb2O5、ZrO2And TiO2;2. 0.5wt.%MnO2Adulterate 0.2Pb (Zn1/3Nb2/3)O3–0.8Pb(Zr1/2Ti1/2)O3.Constitutive material For:Pb3O4、ZnO、Nb2O5、ZrO2、TiO2And MnO2.Specific preparation method is first, load weighted raw material to be put into ball grinder In, it is placed in ball milling 12h in planetary ball mill by medium of absolute ethyl alcohol.Gained slurry is dried at 100 DEG C after ball milling, then will Dried powder uses the tungsten carbide milling balls of a diameter of 3mm, ratio of grinding media to material 20:1, high-energy ball milling 90min;By obtained powder not It needs to add binding agent, be fitted into cylindric graphite jig (interior diameter 10mm).By pulsed direct current by mold, simultaneously Apply the uniaxial compression for being up to 51MPa.In addition, sample is heated to 800 DEG C with the rate of 100 DEG C/min, then keeping should Temperature 30s.By sintered sample wire cutting into the disk that a diameter of 10mm and thickness are 1.2mm, it is then placed in tube furnace and leads to oxygen The lower 700 DEG C of annealing 2h of gas atmosphere are to get to nano ceramic material.
Sintered potsherd, by carrying out the test of microstructure observation and mechanical property after polishing treatment, printing is simultaneously Burning infiltration silver electrode, in 120 DEG C of silicone oil, in 30kVcm-1Voltage under polarize 30min.Then electrical property is carried out to sample Test.Finally, power generation performance test is carried out by cantilever beam structure energy harvester.
Below by embodiment the substantive distinguishing features and remarkable advantage that the present invention is furture elucidated.It is it should be appreciated that of the invention Stated embodiment is limited only to by no means.
Comparative example 1:
By chemical formula 0.2Pb (Zn1/3Nb2/3)O3–0.8Pb(Zr1/2Ti1/2)O3Weigh Pb3O4、ZnO、Nb2O5、ZrO2With TiO2, and ball milling 12h in ethanol.After drying, dried powder uses high-energy ball milling 90min to mixture, by what is obtained Powder need not add binding agent, be fitted into cylindric graphite jig (interior diameter 10mm).Pulsed direct current is passed through into mould Tool, while apply the uniaxial compression for being up to 51MPa.In addition, sample is heated to 800 DEG C with the rate of 100 DEG C/min, then Temperature 30s is kept, by sintered sample wire cutting into the disk that a diameter of 10mm and thickness are 1.2mm, is then placed in tube furnace In lead to the lower 700 DEG C of annealing 2h of oxygen atmosphere to get to ceramics.
Embodiment 1:
By chemical formula 0.5wt.%MnO2Adulterate 0.2Pb (Zn1/3Nb2/3)O3–0.8Pb(Zr1/2Ti1/2)O3Weigh Pb3O4、 ZnO、Nb2O5、ZrO2、TiO2And MnO2.Other same comparative examples 1.
1 above-described embodiment performance comparison table of table

Claims (5)

1. a kind of nanometer of crystal piezoelectric ceramics, which is characterized in that the chemical composition of the piezoceramic material is:0.2Pb(Zn1/ 3Nb2/3)O3–0.8Pb(Zr1/2Ti1/2)O3, and basis material quality 0.5wt.%MnO is adulterated wherein2
2. a kind of nanometer of piezoceramic material described in accordance with the claim 1, which is characterized in that crystallite dimension 81nm.
3. prepare the method for piezoceramic material described in claim 1, which is characterized in that obtain by using high-energy ball milling method Nanoscale precursor powder, by extraordinary sintering process-discharge plasma sintering, the piezoelectricity pottery of nanocrystal scale is prepared Porcelain specifically includes following steps:
(1) by Pb3O4、ZnO、Nb2O5、ZrO2、TiO2And MnO2By chemistry mole metering than weighing, load weighted raw material is put into In ball grinder, ball milling 12h in planetary ball mill is placed in by medium of absolute ethyl alcohol, is then dried under the conditions of 100 DEG C;
(2) dried powder is used to the tungsten carbide milling balls of a diameter of 3mm, ratio of grinding media to material 20:1, carry out high-energy ball milling 90min;
(3) binding agent need not be added, the PZN-PZT+MnO that will be obtained by high-energy ball milling method2Nano-powder is packed into cylindric stone In black mold;By pulsed direct current by mold, while apply the uniaxial compression for being up to 51MPa.In addition, by sample with The rate of 100 DEG C/min is heated to 800 DEG C, then keeps temperature 30s;
(4) by sintered sample wire cutting into disk, be then placed in tube furnace lead to the lower 700 DEG C of annealing 2h of oxygen atmosphere to get to PZN–PZT+MnO2Nano ceramic material.
4. according to the method for claim 3, which is characterized in that the cylindric graphite jig interior diameter of step (3) is 10mm;Step Suddenly a diameter of 10mm of (4) disk and thickness are 1.2mm.
5. the nanometer crystal piezoelectric ceramics described in claim 1 or 2 are used to that piezoelectric energy collecting device to be miniaturized.
CN201711408744.7A 2017-12-22 2017-12-22 A kind of nanometer of piezoelectric ceramics energy collection material and preparation method thereof Pending CN108101537A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110981498A (en) * 2019-12-22 2020-04-10 贵州振华红云电子有限公司 Method for improving quality of piezoelectric ceramic buzzer
CN115321978A (en) * 2022-08-01 2022-11-11 苏州思若梅克电子科技有限公司 Multilayer lead-based piezoelectric ceramic and preparation method thereof
CN115894021A (en) * 2022-12-26 2023-04-04 西安创研电子科技有限公司 High-mechanical-quality-factor rigid piezoelectric ceramic material and preparation method thereof

Citations (1)

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Publication number Priority date Publication date Assignee Title
CN107056291A (en) * 2017-04-14 2017-08-18 北京工业大学 A kind of sub-micron crystal yardstick piezoelectric energy collection material and preparation method thereof

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CN107056291A (en) * 2017-04-14 2017-08-18 北京工业大学 A kind of sub-micron crystal yardstick piezoelectric energy collection material and preparation method thereof

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MUPENG ZHENG等: "Nanocrystalline buildup, relaxor behavior, and polarization characteristic in PZT–PNZN quaternary ferroelectrics", 《JOURNAL OF THE AMERICAN CERAMIC SOCIETY》 *
YUNGE YUE等: "High power density in a piezoelectric energy harvesting ceramic by optimizing the sintering temperature of nanocrystalline powders", 《JOURNAL OF THE EUROPEAN CERAMIC SOCIETY》 *

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110981498A (en) * 2019-12-22 2020-04-10 贵州振华红云电子有限公司 Method for improving quality of piezoelectric ceramic buzzer
CN115321978A (en) * 2022-08-01 2022-11-11 苏州思若梅克电子科技有限公司 Multilayer lead-based piezoelectric ceramic and preparation method thereof
CN115321978B (en) * 2022-08-01 2023-08-25 苏州思若梅克电子科技有限公司 Multilayer lead-based piezoelectric ceramic and preparation method thereof
CN115894021A (en) * 2022-12-26 2023-04-04 西安创研电子科技有限公司 High-mechanical-quality-factor rigid piezoelectric ceramic material and preparation method thereof
CN115894021B (en) * 2022-12-26 2024-01-16 西安创研电子科技有限公司 High mechanical quality factor hard piezoelectric ceramic material and preparation method thereof

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Application publication date: 20180601