CN114478006A - KNNS-BNZ + CuO piezoceramic material and preparation method and application thereof - Google Patents
KNNS-BNZ + CuO piezoceramic material and preparation method and application thereof Download PDFInfo
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- CN114478006A CN114478006A CN202111669999.5A CN202111669999A CN114478006A CN 114478006 A CN114478006 A CN 114478006A CN 202111669999 A CN202111669999 A CN 202111669999A CN 114478006 A CN114478006 A CN 114478006A
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- 239000000463 material Substances 0.000 title claims abstract description 41
- 238000002360 preparation method Methods 0.000 title claims abstract description 27
- 239000000843 powder Substances 0.000 claims abstract description 29
- 229910010293 ceramic material Inorganic materials 0.000 claims abstract description 24
- 239000006104 solid solution Substances 0.000 claims abstract description 9
- 239000000126 substance Substances 0.000 claims abstract description 6
- 229910009116 xCuO Inorganic materials 0.000 claims abstract description 5
- 239000000919 ceramic Substances 0.000 claims description 59
- 238000000498 ball milling Methods 0.000 claims description 21
- 238000005245 sintering Methods 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 7
- 238000001354 calcination Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 4
- 229910052787 antimony Inorganic materials 0.000 claims description 4
- 229910052797 bismuth Inorganic materials 0.000 claims description 4
- 229910052700 potassium Inorganic materials 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- 229910052709 silver Inorganic materials 0.000 claims description 4
- 239000004332 silver Substances 0.000 claims description 4
- 238000005303 weighing Methods 0.000 claims description 4
- 229910052726 zirconium Inorganic materials 0.000 claims description 4
- 239000000243 solution Substances 0.000 claims description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 claims description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 2
- 229910002651 NO3 Inorganic materials 0.000 claims description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 6
- 230000007547 defect Effects 0.000 abstract description 5
- 238000011160 research Methods 0.000 abstract description 2
- 238000012512 characterization method Methods 0.000 description 23
- 238000002441 X-ray diffraction Methods 0.000 description 17
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- 239000011734 sodium Substances 0.000 description 11
- 238000012360 testing method Methods 0.000 description 9
- 239000012535 impurity Substances 0.000 description 8
- 238000004626 scanning electron microscopy Methods 0.000 description 8
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 6
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 6
- 238000012956 testing procedure Methods 0.000 description 5
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000000227 grinding Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- ZKATWMILCYLAPD-UHFFFAOYSA-N niobium pentoxide Chemical compound O=[Nb](=O)O[Nb](=O)=O ZKATWMILCYLAPD-UHFFFAOYSA-N 0.000 description 4
- WMWLMWRWZQELOS-UHFFFAOYSA-N bismuth(III) oxide Inorganic materials O=[Bi]O[Bi]=O WMWLMWRWZQELOS-UHFFFAOYSA-N 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 229910052697 platinum Inorganic materials 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- LJCFOYOSGPHIOO-UHFFFAOYSA-N antimony pentoxide Inorganic materials O=[Sb](=O)O[Sb](=O)=O LJCFOYOSGPHIOO-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
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- 230000004048 modification Effects 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
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- 238000001816 cooling Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000001453 impedance spectrum Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000008204 material by function Substances 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 1
- BITYAPCSNKJESK-UHFFFAOYSA-N potassiosodium Chemical compound [Na].[K] BITYAPCSNKJESK-UHFFFAOYSA-N 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 238000010532 solid phase synthesis reaction Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention belongs to the field of functional ceramic materials, and particularly discloses a KNNS-BNZ + CuO piezoceramic material, a preparation method and application thereof, wherein the solid-solution ceramic material has the following chemical formula: (1-x) [0.95 (K)0.5Na0.5)(Nb0.95Sb0.05)O3‑0.05Bi0.5Na0.5ZrO3]+ xCuO; wherein x is 0.002-0.02. The invention also provides the preparation and application of the material, and the preparation of KNNS-BNZ powder and the solid solution doping of CuO on KNNS-BNZ are helpful to improve the compactness of the prepared product and reduce the defects. The research of the invention discovers that the brand-new KNN-based piezoelectric ceramic material has good piezoelectric coefficient d33Mechanical quality factor QmThe KNNS-BNZ + CuO piezoelectric ceramic material is suitable for piezoelectric device application under high frequency.
Description
Technical Field
The invention relates to the technical field of lead-free piezoelectric ceramics, in particular to a KNNS-BNZ + CuO piezoelectric ceramic material and a preparation method and application thereof.
Background
Among functional materials, piezoelectric materials can realize interconversion of electrical energy and mechanical energy, and are key components of many electronic components, such as sensors, micro-displacers, drivers, transducers, energy collectors and the like. Piezoelectric performance and mechanical quality factor are critical in practical applications. In lead-free piezoelectric ceramic materials, potassium sodium niobate (K)0.5Na0.5NbO3KNN-based piezoelectric materials having a high piezoelectric coefficient (d)33500pC/N), low coercive field (E)c10kV/cm) and a high Curie temperature (T)c410 deg.c), etc. and has excellent piezoelectric application foreground. To increase d33Generally, doping substitution is carried out on A/B ion sites of the KNN-based piezoelectric material, so that a multiphase coexisting structure is realized at room temperature, and finally, the optimized electrical performance is obtained. In recent years, with the continuous improvement of piezoelectric performance and temperature stability of KNN-based piezoelectric ceramics, commercial PZT 3 and PZT 4(d) have been reached or even exceeded in piezoelectric performance33500pC/N) and is expected to be applied to piezoelectric devices such as sensors with higher piezoelectric performance requirements. However, the KNN-based piezoelectric ceramic obtains higher piezoelectric performance and simultaneously has a mechanical quality factor QmLow (-30-50) and difficult to meet the application requirements of high power and high frequency devices, such as ultrasonic atomizers and the like. Therefore, it is highly desirable to find a method for raising QmWithout unduly damaging d33An effective method of (1).
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a KNNS-BNZ + CuO piezoceramic material and a preparation method and application thereof33Mechanical quality factor QmThe novel KNN-based piezoelectric ceramic material solves the problems mentioned in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a KNNS-BNZ + CuO piezoceramic material, said piezoceramic material having the chemical formula: (1-x) [0.95 (K)0.5Na0.5)(Nb0.95Sb0.05)O3-0.05Bi0.5Na0.5ZrO3]+ xCuO; wherein x is 0.002-0.02;
the piezoelectric ceramic material has the ceramic piezoelectric coefficient d by adding CuO content33Is 269 pC/N; its ceramic mechanical quality factor QmLifted from 33 to 168.7.
Preferably, the chemical formula of the piezoceramic material is as follows: (1-x) [0.95 (K)0.5Na0.5)(Nb0.95Sb0.05)O3-0.05Bi0.5Na0.5ZrO3]+ xCuO; wherein x is 0.008-0.01.
In order to achieve the above purpose, the invention also provides the following technical scheme: a preparation method of KNNS-BNZ + CuO piezoceramic material comprises the following steps:
s1, preparing KNNS-BNZ powder;
s2 and CuO are used for carrying out solid solution doping on KNNS-BNZ.
Preferably, the preparation of KNNS-BNZ in step S1 is specifically: according to 0.95 (K)0.5Na0.5)(Nb0.95Sb0.05)O3-0.05Bi0.5Na0.5ZrO3Weighing raw materials containing K, Na, Nb, Sb, Bi and Zr according to the stoichiometric ratio, mixing, ball-milling to obtain a mixed material A, and calcining to obtain KNNS-BNZ powder.
Preferably, the solid solution doping of KNNS-BNZ by CuO in step S2 is specifically: adding CuO into KNNS-BNZ, performing ball milling and mixing to obtain a mixed material B, and then performing sintering and solution treatment.
Preferably, the raw materials containing K, Na, Nb, Sb, Bi, and Zr elements are specifically: at least one of an oxide, a carbonate, a bicarbonate, and a nitrate containing at least one of the elements.
Preferably, the rotation speed of the ball milling is 200-300 rpm, and the ball milling time is 6-12 h; the calcination temperature is 850-950 ℃, preferably 900-950 ℃, and the calcination time is 2-4 h.
The ball milling can be dry ball milling or wet ball milling.
Preferably, the rotation speed of the ball milling is 300-400 rpm, and the ball milling time is 18-24 h; the sintering process comprises a first stage sintering and a second stage sintering; the first-stage sintering comprises the following steps: heating to 550-650 ℃ at the speed of 1-3 ℃/min, and preserving heat for 2-4 h; the second-stage sintering comprises the following steps: heating to 1100-1180 ℃ at the speed of 4-6 ℃/min, and preserving heat for 2-4 h.
In order to achieve the above purpose, the invention also provides the following technical scheme: the application of the KNNS-BNZ + CuO piezoceramic material uses the KNNS-BNZ + CuO piezoceramic material as a piezoelectric material.
Preferably, a KNNS-BNZ + CuO piezoceramic material is used for the silver-coated electrode: and (3) grinding and polishing the piezoelectric material, coating medium-temperature silver paste on two surfaces, and carrying out heat preservation at the temperature of 500-600 ℃ for 25-35min to obtain a silver electrode.
In order to achieve the above purpose, the invention also provides the following technical scheme: a piezoelectric device comprising the KNNS-BNZ + CuO piezoelectric material.
The invention has the beneficial effects that:
1) the invention can successfully prepare the new ceramic material by preparing KNNS-BNZ in advance and then carrying out solid solution sintering with CuO, thereby effectively improving the compactness and reducing the defects, and the material prepared by the preparation method can show good piezoelectric coefficient d33Mechanical quality factor Qm(ii) a Can mix the ceramics d33The change from 298pC/N to 269pC/N remained high33. Can also obviously improve the mechanical quality factor Q of the ceramicmSuccessfully mix the ceramic QmFrom 33 to 168.7.
2) The invention adopts the simplest and lowest-cost traditional solid phase method, and is formed by one-time presintering and one-time sintering, and the sintering temperature is very critical. The sintering temperature is too low, so that the ceramic is not completely sintered and cannot form a compact ceramic block; the excessive sintering temperature can cause abnormal growth of ceramic grains and excessive sintering of the ceramic. Both under-burning and over-burning cause a great deal of defects in the ceramics, are easy to break down,
3) in the invention, CuO is completely dissolved into KNNS-BNZ in a solid solution mode, and the content of CuO is critical: with the addition of CuO, the mechanical quality factor Q of the ceramicmPresenting a trend of increasing first and then decreasing; when the CuO content is too low (x is 0.002), the ceramic Q may be causedmIs greatly improved, but d33The temperature is greatly reduced; when the CuO content is further increased (x ═ 0.004, 0.006, and 0.008), ceramic d results33And QmThere is a further boost; when the CuO content is further increased (x ═ 0.01), d33And QmThe highest value is reached; when the CuO content is too high (x is 0.02), d may be caused33And QmDecrease; general consideration of d33And Qm. Preferably, x is 0.006 to 0.02, preferably 0.008 to 0.01. It has been found that, at this preferred ratio, a better piezoelectric coefficient d can be obtained33Mechanical quality factor Qm。
Drawings
FIG. 1 is a graph of the characterization of the properties of 0.99(KNNS-BNZ) +0.01CuO ceramic prepared in example 1; FIG. 1(a) is an X-ray diffraction pattern, and FIG. 1(b) is a piezoelectric coefficient d33FIG. 1(c) is a surface view of a scanning electron microscope, FIG. 1(d) is a cross-sectional view of a scanning electron microscope, FIG. 1(e) is a graph of impedance and phase angle as a function of frequency, and FIG. 1(f) is a graph of dielectric constant and loss as a function of temperature;
FIG. 2 is a graph of the performance characteristics of 0.992(KNNS-BNZ) +0.008CuO ceramic prepared in example 2; FIG. 2(a) is an X-ray diffraction spectrum, and FIG. 2(b) is a piezoelectric coefficient d33FIG. 2(c) is a surface view of a scanning electron microscope, FIG. 2(d) is a cross-sectional view of a scanning electron microscope, FIG. 2(e) is a graph of impedance and phase angle as a function of frequency, and FIG. 2(f) is a graph of dielectric constant and loss as a function of temperature;
FIG. 3 is a graph of the performance characteristics of 0.998(KNNS-BNZ) +0.002CuO ceramic prepared in example 3; FIG. 3(a) is an X-ray diffraction pattern, and FIG. 3(b) is a piezoelectric coefficient d33FIG. 3(c) is a surface view of a scanning electron microscope, FIG. 3(d) is a cross-sectional view of a scanning electron microscope, FIG. 3(e) is a plot of impedance and phase angle as a function of frequency, and FIG. 3(f) is a plot of dielectric constant and loss as a function of temperature;
FIG. 4 is a graph of the performance characteristics of 0.996(KNNS-BNZ) +0.004CuO ceramic prepared in example 4; FIG. 4(a) is an X-ray diffraction pattern, and FIG. 4(b) is a piezoelectric coefficient d33FIG. 4(c) is a surface view of a scanning electron microscope, and FIG. 4(d) is a scanning electron microscopeDrawing an electron microscope cross-sectional view, FIG. 4(e) is a plot of impedance and phase angle as a function of frequency, and FIG. 4(f) is a plot of dielectric constant and loss as a function of temperature;
FIG. 5 is a graph of the performance characteristics of the 0.994(KNNS-BNZ) +0.006CuO ceramic prepared in example 5; FIG. 5(a) is an X-ray diffraction pattern, and FIG. 5(b) is a piezoelectric coefficient d33FIG. 5(c) is a surface view of a scanning electron microscope, FIG. 5(d) is a cross-sectional view of a scanning electron microscope, FIG. 5(e) is a graph of impedance and phase angle as a function of frequency, and FIG. 5(f) is a graph of dielectric constant and loss as a function of temperature;
FIG. 6 is a graph of the performance characteristics of the 0.98(KNNS-BNZ) +0.02CuO ceramic prepared in example 6; FIG. 6(a) is an X-ray diffraction pattern, and FIG. 6(b) is a piezoelectric coefficient d33FIG. 6(c) is a surface view of a scanning electron microscope, FIG. 6(d) is a cross-sectional view of a scanning electron microscope, FIG. 6(e) is a graph of impedance and phase angle as a function of frequency, and FIG. 6(f) is a graph of dielectric constant and loss as a function of temperature;
FIG. 7 is a graph of a performance characterization of the KNNS-BNZ ceramic prepared in comparative example 1; FIG. 7(a) is an X-ray diffraction pattern, and FIG. 7(b) is a piezoelectric coefficient d33FIG. 7(c) is a surface view of a scanning electron microscope, FIG. 7(d) is a cross-sectional view of a scanning electron microscope, FIG. 7(e) is a graph of impedance and phase angle as a function of frequency, and FIG. 7(f) is a graph of dielectric constant and loss as a function of temperature;
FIG. 8 is a graph of the characterization of the properties of the 0.99(KNNS-BNZ) -0.01CuO ceramic prepared in comparative example 2; FIG. 8(a) is an X-ray diffraction pattern, and FIG. 8(b) is a piezoelectric coefficient d33FIG. 8(c) is a surface view of a scanning electron microscope, FIG. 8(d) is a cross-sectional view of a scanning electron microscope, FIG. 8(e) is a graph showing changes in impedance and phase angle with frequency, and FIG. 8(f) is a graph showing changes in dielectric constant and loss with temperature.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Preparation and characterization of 0.99(KNNS-BNZ) +0.01CuO ceramic
According to 0.95 (K)0.5Na0.5)(Nb0.95Sb0.05)O3-0.05Bi0.5Na0.5ZrO3Weighing K in a molar stoichiometric ratio of2CO3、Na2CO3、Nb2O5、Sb2O5、Bi2O3And ZrO2And uniformly mixing the powder, putting the prepared material into a nylon tank which takes absolute ethyl alcohol as a medium and zirconia balls as grinding balls, performing primary ball milling, and performing ball milling for 8 hours at the rotating speed of 250 r/min. And drying the ball-milled slurry at 80 ℃. And (3) sieving the dried powder with a 200-mesh sieve, placing the powder in an alumina crucible, and pre-burning for 3 hours at 930 ℃ to obtain KNNS-BNZ pre-burnt powder. Mixing KNNS-BNZ pre-sintered powder and CuO powder according to a molar ratio of 0.99: weighing 0.01, putting the mixture into a nylon tank which takes absolute ethyl alcohol as a medium and zirconia balls as grinding balls for secondary ball milling, carrying out ball milling for 24 hours at the rotating speed of 350r/min, and drying at 80 ℃. Sieving the powder, adding 3% polyvinyl butyral, grinding to obtain uniform powder, and pressing under 20-30Mpa for 3-8min to obtain cylindrical green compact with diameter of 8-12mm and thickness of 1-1.4 mm. Placing the green body in an alumina crucible, burning the green body in a burying way by using pre-burning powder with the same components, firstly keeping the temperature for 2h to remove the binder at the temperature of 550 ℃ at the heating rate of 3 ℃/min (first-stage sintering), then keeping the temperature for 3h to sinter at the temperature of 1130 ℃ at the heating rate of 5 ℃/min (second-stage sintering), and naturally cooling along with a furnace to prepare the 0.99(KNNS-BNZ) +0.01CuO ceramic material.
The crystal phase detection is carried out on the 0.99(KNNS-BNZ) +0.01CuO ceramic material by X-ray diffraction analysis (XRD). As shown in fig. 1(a), it can be seen that the ceramic material prepared is a pure perovskite structure, and no impurity phase exists.
And polishing the sintered ceramic wafer to the thickness of 0.6mm, coating high-temperature platinum slurry on two surfaces, and keeping the temperature at 850 ℃ for 10min to sinter the ceramic wafer into a platinum electrode.The platinum-coated ceramic sheet is polarized and used for the piezoelectric coefficient d33. And (3) polarization process: the ceramic was placed in silicone oil at 60 ℃ and polarized for 30min at a direct voltage of 3.5 kV/mm. Placing for 24h and then adopting a quasi-static state d33Tester test d33And (4) the coefficient. As can be seen from FIG. 1(b), 0.99(KNNS-BNZ) +0.01CuO ceramic d at room temperature33Is 269.1 pC/N.
The resulting 0.99(KNNS-BNZ) +0.01CuO ceramic material was examined by Scanning Electron Microscopy (SEM). As can be seen from fig. 1(c) and 1(d), the prepared ceramic has no obvious defects, and has good compactness and good crystallinity.
And (5) placing the polarized ceramic wafer for 24h, and then carrying out dielectric spectrum test and dielectric temperature spectrum test. As can be seen from FIGS. 1(e) and 1(f), the mechanical quality factor of 0.99(KNNS-BNZ) +0.01CuO ceramic is kt0.51 mechanical quality factor Qm168.72, dielectric loss tan delta 0.0198, Curie temperature TcUp to 205 ℃.
Example 2
Preparation and characterization of 0.992(KNNS-BNZ) +0.008CuO ceramic the preparation conditions were the same as in example 1 except that the molar ratio of KNNS-BNZ pre-fired powder to CuO powder was 0.992: 0.008 weight.
The structural characterization and performance testing procedures were the same as in example 1. XRD and SEM results show that the ceramic material of 0.992(KNNS-BNZ) +0.008CuO is of a pure perovskite structure, and no impurity phase exists. Piezoelectric coefficient d of 0.992(KNNS-BNZ) +0.008CuO ceramic33186.8 and a mechanical quality factor kt0.44, mechanical quality factor Qm156.95, dielectric loss tan delta 0.0535, Curie temperature TcUp to 227 ℃. The characterization and test results are shown in fig. 2(a) -2 (f).
Example 3
Preparation and characterization of 0.998(KNNS-BNZ) +0.002CuO ceramic the preparation conditions were the same as in example 1 except that the molar ratio of KNNS-BNZ pre-sintered powder to CuO powder was set to 0.998: 0.002 weight.
The structural characterization and performance testing procedures were the same as in example 1. XRD and SEM results show that the ceramic material of 0.998(KNNS-BNZ) +0.002CuO is of a pure perovskite structureNo impurity phases are present. Piezoelectric coefficient d of 0.998(KNNS-BNZ) +0.002CuO ceramic33Is 114.7 and the mechanical quality factor is kt0.23, mechanical quality factor Qm108.7, dielectric loss tan delta 0.1894, Curie temperature TcUp to 226 ℃. The characterization and test results are shown in fig. 3(a) -3 (f).
Example 4
Preparation and characterization of 0.996(KNNS-BNZ) +0.004CuO ceramic the preparation conditions were the same as in example 1 except that the molar ratio of KNNS-BNZ pre-sintered powder to CuO powder was set to 0.996: 0.004 and weigh.
The structural characterization and performance testing procedures were the same as in example 1. XRD and SEM results show that the ceramic material of 0.996(KNNS-BNZ) +0.004CuO is of a pure perovskite structure, and no impurity phase exists. Piezoelectric coefficient d of 0.996(KNNS-BNZ) +0.004CuO ceramic33170.1, mechanical quality factor kt0.40, mechanical quality factor Qm115.63, dielectric loss tan delta 0.0613, Curie temperature TcUp to 228 ℃. The characterization and test results are shown in fig. 4(a) -4 (f).
Example 5
Preparation and characterization of 0.994(KNNS-BNZ) +0.006CuO ceramic the preparation conditions were the same as in example 1 except that the molar ratio of KNNS-BNZ pre-fired powder to CuO powder was set to 0.994: 0.006 weight percent.
The structural characterization and performance testing procedures were the same as in example 1. XRD and SEM results show that the ceramic material of 0.994(KNNS-BNZ) +0.006CuO is of a pure perovskite structure, and no impurity phase exists. Piezoelectric coefficient d of 0.994(KNNS-BNZ) +0.006CuO ceramic33178.9, mechanical quality factor kt0.44, mechanical quality factor Qm157, dielectric loss tan delta 0.0535, Curie temperature TcUp to 227 ℃. The characterization and test results are shown in fig. 5(a) -5 (f).
Example 6
Preparation and characterization of 0.98(KNNS-BNZ) +0.02CuO ceramic the preparation conditions were the same as in example 1 except that the molar ratio of KNNS-BNZ pre-sintered powder to CuO powder was 0.98: 0.02 weight.
Structure characterization and Performance test procedure in example 1The same is true. XRD and SEM results show that 0.98(KNNS-BNZ) O3+0.02CuO ceramic material is pure perovskite structure and has no impurity phase. 0.98(KNNS-BNZ) O3+0.02CuO ceramic piezoelectric coefficient d33183.6, mechanical quality factor kt0.39 mechanical quality factor Qm80.5, dielectric loss tan delta 0.1306, Curie temperature TcUp to 226 ℃. The characterization and test results are shown in fig. 6(a) -6 (f).
Comparative example 1
Preparation and characterization of KNNS-BNZ ceramics
The preparation conditions were the same as in example 1, except that the powder obtained by the second ball milling was KNNS-BNZ pre-sintered powder only.
The structural characterization and performance testing procedures were the same as in example 1. XRD and SEM results show that the KNNS-BNZ ceramic material has a pure perovskite structure and no impurity phase exists. Piezoelectric coefficient d of KNNS-BNZ ceramic33298.2, mechanical quality factor kt0.48, mechanical quality factor Qm33, dielectric loss tan delta 0.0574, Curie temperature TcUp to 226 ℃. The characterization and test results are shown in fig. 7(a) -7 (f). As can be seen, the KNNS-BNZ ceramic not doped with CuO has a high piezoelectric coefficient d33And a mechanical quality factor ktBut with a mechanical quality factor Q comparable to that of 0.99(KNNS-BNZ) -0.01CuO ceramicmVery low, only 33.
Comparative example 2
Directly carrying out powder proportioning and pre-burning according to a chemical formula of 0.99(KNNS-BNZ) -0.01CuO, and then carrying out ceramic preparation.
According to 0.99[0.95 (K)0.5Na0.5)(Nb0.95Sb0.05)O3-0.05Bi0.5Na0.5ZrO3]Molar stoichiometric ratio of-0.01 CuO K is weighed out2CO3、Na2CO3、Nb2O5、Sb2O5、Bi2O3、ZrO2And CuO powder are uniformly mixed, and ball milling, drying and presintering are carried out under the same conditions as in example 1. 0.99(KNNS-BNZ) -0.01CuO pre-sintered powder was ball-milled, dried, pressed and sintered under the same conditions as in example 1,0.99(KNNS-BNZ) -0.01CuO ceramic is prepared.
The structural characterization and performance test procedures were the same as in example 1. XRD and SEM results show that the ceramic material of 0.99(KNNS-BNZ) -0.01CuO is of a pure perovskite structure and no impurity phase exists. Piezoelectric coefficient d of 0.99(KNNS-BNZ) -0.01CuO ceramic33Is 154.7 and the mechanical quality factor is kt0.34, mechanical quality factor Qm66.7, dielectric loss tan delta 0.1753, Curie temperature TcUp to 226 ℃. As shown in fig. 8(a) -8 (f) of fig. 8, it can be seen that, by doping CuO in the same amount in a mixing manner, the obtained ceramic has much lower performance than the doped CuO after pre-firing.
The invention provides a brand-new KNN-based piezoelectric ceramic material which has a good piezoelectric coefficient d33Mechanical quality factor QmResearch shows that the new KNN-based piezoelectric ceramic material can increase the CuO content to form ceramic d33The change from 298pC/N to 269pC/N remained high33. Can also obviously improve the mechanical quality factor Q of the ceramicmSuccessfully mix the ceramic QmFrom 33 to 168.7, the piezoelectric material is suitable for piezoelectric device application at high frequency.
The invention can successfully prepare the new ceramic material by preparing KNNS-BNZ in advance and then carrying out solid solution sintering with CuO, thereby effectively improving the compactness and reducing the defects, and the material prepared by the preparation method can show good piezoelectric coefficient d33Mechanical quality factor Qm。
The inventors found that CuO was completely solid-dissolved into KNNS-BNZ. The content of CuO is crucial: with the addition of CuO, the piezoelectric coefficient and the mechanical quality factor of the ceramic show a trend of increasing first and then decreasing; when the CuO content is too low (x is 0.002), the ceramic Q may be causedmIs greatly improved, but d33The temperature is greatly reduced; when the CuO content is further increased (x ═ 0.004, 0.006, and 0.008), ceramic d results33And QmThere is a further boost; when the CuO content is further increased (x ═ 0.01), d33And QmReaching a maximum value; when the CuO content is too high (x is 0.02), d may be caused33And QmDecrease; the piezoelectric coefficient and the mechanical quality factor are comprehensively considered. Preferably, x is 0.006 to 0.02, preferably 0.008 to 0.01. It has been found that, at this preferred ratio, a better piezoelectric coefficient d can be obtained33Mechanical quality factor Qm。
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (10)
1. A KNNS-BNZ + CuO piezoceramic material, characterized in that said piezoceramic material has the chemical formula: (1-x) [0.95 (K)0.5Na0.5)(Nb0.95Sb0.05)O3-0.05Bi0.5Na0.5ZrO3]+ xCuO; wherein x is 0.002-0.02;
the piezoelectric ceramic material has the ceramic piezoelectric coefficient d by adding CuO content33Is 269 pC/N; its ceramic mechanical quality factor QmLifted from 33 to 168.7.
2. The KNNS-BNZ + CuO piezoceramic material of claim 1, wherein: the chemical formula of the piezoceramic material is as follows: (1-x) [0.95 (K)0.5Na0.5)(Nb0.95Sb0.05)O3-0.05Bi0.5Na0.5ZrO3]+ xCuO; wherein x is 0.008-0.01.
3. A method of making a KNNS-BNZ + CuO piezoceramic material according to any of claims 1-2, characterized in that: the method comprises the following steps:
s1, preparing KNNS-BNZ powder;
s2 and CuO are used for carrying out solid solution doping on KNNS-BNZ.
4. The method of making a KNNS-BNZ + CuO piezoceramic material of claim 3, wherein: the preparation of KNNS-BNZ in step S1 is specifically: according to 0.95 (K)0.5Na0.5)(Nb0.95Sb0.05)O3-0.05Bi0.5Na0.5ZrO3Weighing raw materials containing K, Na, Nb, Sb, Bi and Zr according to the stoichiometric ratio, mixing, ball-milling to obtain a mixed material A, and calcining to obtain KNNS-BNZ powder.
5. The method of making a KNNS-BNZ + CuO piezoceramic material of claim 3, wherein: the solid solution doping of KNNS-BNZ by CuO in the step S2 specifically comprises the following steps: adding CuO into KNNS-BNZ, performing ball milling and mixing to obtain a mixed material B, and then performing sintering and solution treatment.
6. The method of making a KNNS-BNZ + CuO piezoceramic material of claim 4, wherein: the raw materials containing K, Na, Nb, Sb, Bi and Zr are as follows: at least one of an oxide, a carbonate, a bicarbonate, and a nitrate containing at least one of the elements.
7. The method of making a KNNS-BNZ + CuO piezoceramic material of claim 4, wherein: the rotation speed of the ball milling is 200-300 rpm, and the ball milling time is 6-12 h; the calcining temperature is 850-950 ℃, and the calcining time is 2-4 h.
8. The method of making a KNNS-BNZ + CuO piezoceramic material of claim 5, wherein: the rotation speed of the ball milling is 300-400 rpm, and the ball milling time is 18-24 h; the sintering process comprises a first stage sintering and a second stage sintering; the first-stage sintering comprises the following steps: heating to 550-650 ℃ at the speed of 1-3 ℃/min, and preserving heat for 2-4 h; the second-stage sintering comprises the following steps: heating to 1100-1180 ℃ at the speed of 4-6 ℃/min, and preserving heat for 2-4 h.
9. Use of a KNNS-BNZ + CuO piezoceramic material according to any of claims 1 to 2 or prepared by the preparation method according to any of claims 3 to 8, characterized in that: KNNS-BNZ + CuO piezoceramic material is used as the piezoelectric material.
10. The KNNS-BNZ + CuO piezoceramic material according to claim 9, wherein: KNNS-BNZ + CuO piezoceramic material is used for the silver electrode.
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