CN108099318A - 一种医用无纺布透气膜 - Google Patents

一种医用无纺布透气膜 Download PDF

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CN108099318A
CN108099318A CN201810013338.9A CN201810013338A CN108099318A CN 108099318 A CN108099318 A CN 108099318A CN 201810013338 A CN201810013338 A CN 201810013338A CN 108099318 A CN108099318 A CN 108099318A
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laminated film
extract powder
woven fabrics
powder
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王建良
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Zhejiang Deqing Jin Qianxin Material Co Ltd
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Abstract

本发明公开了一种医用无纺布透气膜,包括无纺布层和复合薄膜层,所述复合薄膜层通过粘接溶剂粘接至所述无纺布层表面,所述无纺布层的具体加工工艺包括如下,a,首先将聚酯薄膜和涤纶短纤热轧布用干式复合机复合;b,然后在聚酯薄膜和涤纶短纤热轧布表面通过喷枪喷涂3‑5mg/m2的硅胶层;c,最后收卷、分切成品,所述聚酯薄膜厚度为0.025‑0.05mm,厚度为0.08‑0.12mm。本发明在复合薄膜中添加经过特殊处理的仙人掌提取粉或花生衣提取粉不仅仅起到抗菌、杀菌、消炎作用,并且配合无纺布层的高透气性、吸水性、超轻薄等特性,非常适宜医用进行包扎,整体成本较低,使用环保,加工方法简单,适宜量化生产。

Description

一种医用无纺布透气膜
技术领域
本发明涉及医疗设备技术领域,尤其是一种医用无纺布透气膜。
背景技术
透气膜是以碳酸钙等作为无机料填充聚烯烃,通过压延或流延、吹塑方法制成薄膜,然后经单向或双向拉伸形成可透气薄膜。国内的透气膜专用料的基体材料多是以重质碳酸钙和轻钙为主要基体材料再添加适量不饱和酸单体、大分子偶联剂、引发剂、抗氧剂等助剂,此类方法制备的透气膜专用料生产需要添加的助剂多,生产工艺线路长,制备工序复杂,原材料成本高。
无纺布又称不织布,是由定向的或随机的纤维而构成。因具有布的外观和某些性能而称其为布。无纺布具有防潮、透气、柔韧、质轻、不助燃、容易分解、无毒无刺激性、色彩丰富、价格低廉、可循环再用等特点。如多采用聚丙烯(pp材质)粒料为原料,经高温熔融、喷丝、铺纲、热压卷取连续一步法生产而成。无纺布是一种非织造布,它是直接利用高聚物切片、短纤维或长丝将纤维通过气流或机械成网,然后经过水刺,针刺,或热轧加固,最后经过后整理形成的无编织的布料。具有柔软、透气和平面结构的新型纤维制品,优点是不产生纤维屑,强韧、耐用、丝般柔软,也是增强材料的一种,而且还有棉质的感觉,和棉织品相比,无纺布的袋子容易成形,而且造价便宜。
针对无纺布具有多种优点,非常适宜在医学上制作透气膜,在此我们提出一种医用无纺布透气膜。
发明内容
本发明为解决上述现象,采用以下改性的技术方案,一种医用无纺布透气膜,包括无纺布层和复合薄膜层,所述复合薄膜层通过粘接溶剂粘接至所述无纺布层表面,所述无纺布层的具体加工工艺包括如下,
a,首先将聚酯薄膜和涤纶短纤热轧布用干式复合机复合;
b,然后在聚酯薄膜和涤纶短纤热轧布表面通过喷枪喷涂3-5mg/m2的硅胶层,然后在150-180℃的条件下烘干;
c,最后收卷、分切成品,所述聚酯薄膜厚度为0.025-0.05mm,涤纶短纤热轧布为100%涤纶短纤热轧布,厚度为0.08-0.12mm。
作为本发明的进一步优选方式,所述复合薄膜包括以下组分,按重量份数计数,纳米级活化复合无机矿粉10-25份,纳米级钛白粉2-6份,含氯聚合物0.2-2.0份,丙烯酸已酯12-27份,丙烯酸四氢糖酯15-38份,抗氧剂1-2份。
作为本发明的进一步优选方式,所述复合薄膜设氯含量为12%,所述复合薄膜设硅含量为16%,所述复合薄膜设碳含量为36%,所述复合薄膜氢的含量为18%,所述复合薄膜的氧含量为14%,所述复合薄膜还包含多种金属元素,所述金属元素包括Cr、Co、Cu 、Mn、Mo,所述金属元素整体占比为4%。
作为本发明的进一步优选方式,所述复合薄膜制作工艺步骤如下:
S1,将仙人掌提取粉或花生衣提取粉分批在研磨罐里研磨后过筛;
S2,按质量比为1:1称取纳米级活化复合无机矿粉和研磨好的仙人掌提取粉或花生衣提取粉在不加温的高混机中高速搅拌均匀,即可得到混合粉;
S3,将上述的混合粉分批放入研磨罐中,加入1%-3%钛酸酯偶联剂,研磨20-30min,再加入质量分数为1%-3%的麻油继续研磨15-25min后使用真空包装即可得到特殊处理后的仙人掌提取粉或花生衣提取粉;
S4,按照重量份数比,将备用的纳米级活化复合无机矿粉投入高混机中,在120-140℃条件下搅拌5-10min,然后依次加入含氯聚合物,丙烯酸已酯,丙烯酸四氢糖酯,抗氧剂搅拌均匀,待冷却至常温,加入特殊处理后的仙人掌提取粉或花生衣提取粉,得到复合膜专用料混合料;
S5,将复合膜专用料混合料混合料冷却后输送入双螺杆挤出机料斗,先后经造粒、过筛、干燥和真空包装即为复合薄膜。
作为本发明的进一步优选方式,所述的纳米级活化复合无机矿粉包括纳米级轻硅粉、纳米级滑石粉、脱硫石粉和方解石粉。
作为本发明的进一步优选方式,所述粘接溶剂设为环氧树脂粘结类胶水。
作为本发明的进一步优选方式,所述复合薄膜通过用钛材料磁控溅射,气氛为氖气,加工厚度控制在60-120 nm。
本发明在复合薄膜中添加经过特殊处理的仙人掌提取粉或花生衣提取粉不仅仅起到抗菌、杀菌、消炎作用,还能使其在高分子的有机相中均匀镶嵌在高分子间,形成网状结构的流延膜,得到透气性更好、抗菌能力更强的网面膜,并且配合无纺布层的高透气性、吸水性、超轻薄等特性,整体非常适宜医用进行包扎,整个方法工艺成本较低,使用环保,加工方法简单,适宜量化生产。
具体实施方式
下面将结合本发明实施例中,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
本实用发明提供一种技术方案:一种医用无纺布透气膜,包括无纺布层和复合薄膜层,所述复合薄膜层通过粘接溶剂粘接至所述无纺布层表面,所述无纺布层的具体加工工艺包括如下,
a,首先将聚酯薄膜和涤纶短纤热轧布用干式复合机复合;
b,然后在聚酯薄膜和涤纶短纤热轧布表面通过喷枪喷涂3-5mg/m2的硅胶层,然后在150-180℃的条件下烘干;
c,最后收卷、分切成品,所述聚酯薄膜厚度为0.025-0.05mm,涤纶短纤热轧布为100%涤纶短纤热轧布,厚度为0.08-0.12mm。
所述复合薄膜包括以下组分,按重量份数计数,纳米级活化复合无机矿粉10-25份,纳米级钛白粉2-6份,含氯聚合物0.2-2.0份,丙烯酸已酯12-27份,丙烯酸四氢糖酯15-38份,抗氧剂1-2份。
所述复合薄膜设氯含量为12%,所述复合薄膜设硅含量为16%,所述复合薄膜设碳含量为36%,所述复合薄膜氢的含量为18%,所述复合薄膜的氧含量为14%,所述复合薄膜还包含多种金属元素,所述金属元素包括Cr、Co、Cu 、Mn、Mo,所述金属元素整体占比为4%。
所述复合薄膜制作工艺步骤如下:
S1,将仙人掌提取粉或花生衣提取粉分批在研磨罐里研磨后过筛;
S2,按质量比为1:1称取纳米级活化复合无机矿粉和研磨好的仙人掌提取粉或花生衣提取粉在不加温的高混机中高速搅拌均匀,即可得到混合粉;
S3,将上述的混合粉分批放入研磨罐中,加入1%-3%钛酸酯偶联剂,研磨20-30min,再加入质量分数为1%-3%的麻油继续研磨15-25min后使用真空包装即可得到特殊处理后的仙人掌提取粉或花生衣提取粉;
S4,按照重量份数比,将备用的纳米级活化复合无机矿粉投入高混机中,在120-140℃条件下搅拌5-10min,然后依次加入含氯聚合物,丙烯酸已酯,丙烯酸四氢糖酯,抗氧剂搅拌均匀,待冷却至常温,加入特殊处理后的仙人掌提取粉或花生衣提取粉,得到复合膜专用料混合料;
S5,将复合膜专用料混合料混合料冷却后输送入双螺杆挤出机料斗,先后经造粒、过筛、干燥和真空包装即为复合薄膜。
所述的纳米级活化复合无机矿粉包括纳米级轻硅粉、纳米级滑石粉、脱硫石粉和方解石粉。
所述粘接溶剂设为环氧树脂粘结类胶水。
所述复合薄膜通过用钛材料磁控溅射,气氛为氖气,加工厚度控制在60-120 nm。
综上,本发明在复合薄膜中添加经过特殊处理的仙人掌提取粉或花生衣提取粉不仅仅起到抗菌、杀菌、消炎作用,还能使其在高分子的有机相中均匀镶嵌在高分子间,形成网状结构的流延膜,得到透气性更好、抗菌能力更强的网面膜,并且配合无纺布层的高透气性、吸水性、超轻薄等特性,整体非常适宜医用进行包扎,整个方法工艺成本较低,使用环保,加工方法简单,适宜量化生产。
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (7)

1.一种医用无纺布透气膜,包括无纺布层和复合薄膜层,其特征在于:所述复合薄膜层通过粘接溶剂粘接至所述无纺布层表面,所述无纺布层的具体加工工艺包括如下,
a,首先将聚酯薄膜和涤纶短纤热轧布用干式复合机复合;
b,然后在聚酯薄膜和涤纶短纤热轧布表面通过喷枪喷涂3-5mg/m2的硅胶层,然后在150-180℃的条件下烘干;
c,最后收卷、分切成品,所述聚酯薄膜厚度为0.025-0.05mm,涤纶短纤热轧布为100%涤纶短纤热轧布,厚度为0.08-0.12mm。
2.根据权利要求1所述的一种医用无纺布透气膜,其特征在于,所述复合薄膜包括以下组分,按重量份数计数,纳米级活化复合无机矿粉10-25份,纳米级钛白粉2-6份,含氯聚合物0.2-2.0份,丙烯酸已酯12-27份,丙烯酸四氢糖酯15-38份,抗氧剂1-2份。
3.根据权利要求1所述的一种医用无纺布透气膜,其特征在于,所述复合薄膜设氯含量为12%,所述复合薄膜设硅含量为16%,所述复合薄膜设碳含量为36%,所述复合薄膜氢的含量为18%,所述复合薄膜的氧含量为14%,所述复合薄膜还包含多种金属元素,所述金属元素包括Cr、Co、Cu 、Mn、Mo,所述金属元素整体占比为4%。
4.根据权利要求1所述的一种医用无纺布透气膜,其特征在于,所述复合薄膜制作工艺步骤如下:
S1,将仙人掌提取粉或花生衣提取粉分批在研磨罐里研磨后过筛;
S2,按质量比为1:1称取纳米级活化复合无机矿粉和研磨好的仙人掌提取粉或花生衣提取粉在不加温的高混机中高速搅拌均匀,即可得到混合粉;
S3,将上述的混合粉分批放入研磨罐中,加入1%-3%钛酸酯偶联剂,研磨20-30min,再加入质量分数为1%-3%的麻油继续研磨15-25min后使用真空包装即可得到特殊处理后的仙人掌提取粉或花生衣提取粉;
S4,按照重量份数比,将备用的纳米级活化复合无机矿粉投入高混机中,在120-140℃条件下搅拌5-10min,然后依次加入含氯聚合物,丙烯酸已酯,丙烯酸四氢糖酯,抗氧剂搅拌均匀,待冷却至常温,加入特殊处理后的仙人掌提取粉或花生衣提取粉,得到复合膜专用料混合料;
S5,将复合膜专用料混合料混合料冷却后输送入双螺杆挤出机料斗,先后经造粒、过筛、干燥和真空包装即为复合薄膜。
5.根据权利要求1所述的一种医用无纺布透气膜,其特征在于,所述的纳米级活化复合无机矿粉包括纳米级轻硅粉、纳米级滑石粉、脱硫石粉和方解石粉。
6.根据权利要求1所述的一种医用无纺布透气膜,其特征在于,所述粘接溶剂设为环氧树脂粘结类胶水。
7.根据权利要求1所述的一种医用无纺布透气膜,其特征在于,所述复合薄膜通过用钛材料磁控溅射,气氛为氖气,加工厚度控制在60-120 nm。
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