CN108083222B - Fillable three-dimensional fabric with square vertical lining structure - Google Patents
Fillable three-dimensional fabric with square vertical lining structure Download PDFInfo
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- CN108083222B CN108083222B CN201810051351.3A CN201810051351A CN108083222B CN 108083222 B CN108083222 B CN 108083222B CN 201810051351 A CN201810051351 A CN 201810051351A CN 108083222 B CN108083222 B CN 108083222B
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- lining
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- 239000004744 fabric Substances 0.000 title claims abstract description 56
- 229920000742 Cotton Polymers 0.000 claims description 7
- 238000007667 floating Methods 0.000 claims description 6
- 238000009941 weaving Methods 0.000 claims description 6
- 244000025254 Cannabis sativa Species 0.000 claims description 3
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims description 3
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims description 3
- 229920006052 Chinlon® Polymers 0.000 claims description 3
- 229920004933 Terylene® Polymers 0.000 claims description 3
- 235000009120 camo Nutrition 0.000 claims description 3
- 235000005607 chanvre indien Nutrition 0.000 claims description 3
- 239000011487 hemp Substances 0.000 claims description 3
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 239000011230 binding agent Substances 0.000 claims 2
- 238000010276 construction Methods 0.000 claims 2
- 230000000694 effects Effects 0.000 abstract description 5
- 230000035515 penetration Effects 0.000 abstract description 3
- 238000009413 insulation Methods 0.000 abstract description 2
- 239000012774 insulation material Substances 0.000 abstract description 2
- 238000009958 sewing Methods 0.000 description 6
- 210000003746 feather Anatomy 0.000 description 4
- 239000000945 filler Substances 0.000 description 3
- 238000009987 spinning Methods 0.000 description 3
- 241000272525 Anas platyrhynchos Species 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G7/00—Making upholstery
- B68G7/02—Making upholstery from waddings, fleeces, mats, or the like
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Woven Fabrics (AREA)
- Details Of Garments (AREA)
Abstract
The invention discloses a fillable three-dimensional fabric with a square grid vertical lining structure, which comprises an outer layer, a warp vertical lining, a weft vertical lining and a lining layer, wherein the outer layer and the lining layer are parallel to each other, the edges of the outer layer and the lining layer are connected with each other, a cavity is reserved in the middle of the inner layer, the warp vertical lining and the weft vertical lining are arranged in the cavity and form an intermediate layer, and the warp vertical lining and the weft vertical lining are staggered and connected with the outer layer and the lining layer and respectively serve as a transverse connecting surface and a longitudinal connecting surface so as to form the square grid vertical lining structure. The invention has the technical effects that the fillable three-dimensional fabric is suitable for wide down quilts and down jackets, the square vertical lining structure is a fillable cavity, and after the thermal insulation material is filled, the surface of the fabric is flat, and the fabric has good thermal insulation property and down penetration resistance.
Description
Technical Field
The invention relates to a three-dimensional fabric, in particular to a fillable three-dimensional fabric with a square grid vertical lining structure.
Background
Textile products such as down jackets, down quilts, pillowcases, sleeping bags and the like all have a fillable space, and the upper and lower layers of fabrics are directly quilted after being filled with velvet by a sewing method, so that the fillable products with different shapes and sizes are manufactured. In the thickened filling products used in partial autumn and winter, in order to improve the warmth retention, the whole filling quantity is increased, and the problem that the filling quantity is extremely small due to the obvious reduction of the thickness of quilting positions is avoided. At present, a mode of sewing vertical lining is commonly adopted in the market, an upper fabric and a lower fabric with smaller density are sewn according to the size of a filling space, one or a plurality of fillable three-dimensional spaces are formed, then fillers such as down, cotton, chemical fiber and the like are added into the three-dimensional spaces, and the sewn vertical lining structure not only plays a role of connecting the upper fabric and the lower fabric and fixing the fillers, but also ensures that the thickness of a joint is basically unchanged and the warmth retention property of the joint is enhanced. By adopting the traditional manufacturing mode, no matter common filling products or thickened products need a large amount of sewing work, especially the vertical lining fabric is sewn, the labor cost is high, the production efficiency is low, the sewing needle hole is usually larger than the diameter of the sewing thread, and the filler is easy to drill out from the needle hole, so that the quality of the products is influenced and the service life of the products is prolonged.
Some technologies have been disclosed in the aspect of seamless woven fillable fabric, a seamless and surface-and-interior interweaved down jacket fabric structure disclosed in Chinese patent No. 204519455U adopts a surface-and-interior layer-changing structure to form a transverse fillable down fabric, the down penetration resistance of the fabric is improved, and a three-dimensional fabric with fillable three-dimensional cavities disclosed in Chinese patent No. 205115746U is mentioned. Although the double-layer fabric forms a seamless connection fillable space, the requirement of a thickened product on a counter lining structure is difficult to meet, and in addition, the technology disclosed at present only forms a fillable cavity in one direction and cannot meet the requirement of products with larger widths such as down quilts, sleeping bags and the like on fillable fabrics.
Disclosure of Invention
The invention aims to solve the existing weaving technical problem, and provides a fillable three-dimensional fabric with a square grid vertical lining structure, and the vertical lining joint has excellent warm keeping effect and anti-velvet drilling effect; meanwhile, the processing process flow of the fillable product is simplified, the sewing labor cost is reduced, the size of the filling grid form can be freely changed, and the variety of the product is enriched.
In order to achieve the above purpose, the technical proposal of the invention is that,
The utility model provides a can fill three-dimensional fabric with square immediately lining structure, includes skin, warp direction immediately lining, weft direction immediately lining and inlayer, skin and inlayer be parallel to each other, and the edge interconnect leaves the cavity in the mid portion, warp direction immediately lining and weft direction immediately lining set up in the cavity and form the intermediate level, warp direction immediately lining and weft direction immediately lining and skin, inlayer cross-connect and regard as transverse connection face and vertical connection face respectively to form square immediately lining structure.
The filling three-dimensional fabric with the square vertical lining structure is characterized in that the warp vertical lining is perpendicular to the outer layer and the inner layer, the upper end and the lower end of the warp vertical lining are respectively connected with the outer layer and the inner layer, and a plurality of warp vertical linings are mutually arranged in parallel.
The utility model provides a can fill three-dimensional fabric with square standing lining structure, the weft standing lining be two liang alternately setting, in every two weft standing lining that alternately set up, one of them weft standing lining's one end is connected the skin, the inlayer is connected to the other end, another weft standing lining sets up in opposite directions, two weft standing lining central authorities' of alternately setting are crossed each other, and both sides are connected respectively on two adjacent warp standing lining to make on the cross section between every two adjacent warp standing lining a plurality of X type weft standing lining structures of end to end.
The filling three-dimensional fabric with the square vertical lining structure is formed by weaving three types of warp yarns and three types of weft yarns, the three types of warp yarns comprise surface warp yarns, lining warp yarns and middle layer warp yarns, the three types of weft yarns comprise surface weft yarns, lining weft yarns and middle layer weft yarns, wherein the surface warp yarns and the surface weft yarns are interwoven to form an outer layer, the lining warp yarns and the lining weft yarns are interwoven to form a lining layer, the middle layer warp yarns and the surface weft yarns or the middle layer warp yarns and the lining weft yarns are interwoven to form a warp vertical lining, and the middle layer weft yarns are woven to form a weft vertical lining.
The three-dimensional fabric with the square grid vertical lining structure can be filled, and the fabric weave of the outer layer and the inner layer is plain weave, twill weave or satin weave.
The filling three-dimensional fabric with the square vertical lining structure is characterized in that the warp vertical lining is formed by interweaving middle layer warp yarns and surface weft yarns or middle layer warp yarns and inner weft yarns to form a connecting surface, and the weaving length of the warp vertical lining determines the interval distance between the outer layer and the inner layer, namely the thickness of a filled product; the binding parts of the middle layer warp yarns, the outer layer and the inner layer all comprise at least 4 binding points, the middle layer warp yarns which do not form a warp direction vertical lining structure are hidden in the grid three-dimensional structure in a warp floating line mode, and the warp floating line length of the middle layer warp yarns determines the warp direction length of the grid.
The filling three-dimensional fabric with the square vertical lining structure is formed by interlacing and binding middle-layer weft yarns with an outer layer and an inner layer, the binding connection part comprises at least 4 binding points, the rest part consists of weft floating yarns and is not interwoven with warp yarns, and the length of the middle-layer weft floating yarns determines the weft width of the square.
The filling three-dimensional fabric with the square vertical lining structure is characterized in that warp density of the warp vertical lining part is smaller than that of the outer layer and the inner layer, and weft density of the weft vertical lining part is smaller than that of the outer layer and the inner layer.
The filling three-dimensional fabric with the square grid vertical lining structure is characterized in that warp yarns and weft yarns are formed by arranging yarns with different fineness or yarns with the same fineness.
The filling three-dimensional fabric with the square grid vertical lining structure is characterized in that the yarn raw materials of warp yarns and weft yarns are one or more of cotton, hemp, chinlon and terylene.
The invention has the technical effects that the fillable three-dimensional fabric is suitable for wide down quilts and down jackets, the square vertical lining structure is a fillable cavity, and after the thermal insulation material is filled, the surface of the fabric is flat, and the fabric has good thermal insulation property and down penetration resistance.
The invention is further described below with reference to the accompanying drawings.
Drawings
Fig. 1 is a schematic structural view of the present invention, wherein (1) is a schematic cyclic structure, and (2) is a schematic single-square structure;
FIG. 2 is a warp sectional view of a fillable dimensional fabric having a square grid gusset structure;
FIG. 3 is a cross-sectional view in the weft direction of a fillable dimensional fabric having a square grid structure with dashed lines representing weft floats;
wherein 1 is an outer layer, 2 is an inner layer, 3 is a weft vertical lining structure, 4 is a warp vertical lining, 5 is a warp float, 6 is a binding area formed by middle layer warp yarns and the outer layer and the inner layer, and 7 is a binding area formed by middle layer weft yarns and the outer layer and the inner layer.
Detailed Description
Referring to fig. 1,2 and 3, the invention comprises an outer layer, a warp vertical lining, a weft vertical lining and an inner layer, wherein the outer layer and the inner layer are parallel to each other, the edges are connected with each other and a cavity is reserved at the middle part, the warp vertical lining and the weft vertical lining are arranged in the cavity and form an intermediate layer, and the warp vertical lining and the weft vertical lining are staggered with the outer layer and the inner layer and respectively serve as a transverse connecting surface and a longitudinal connecting surface to form a square vertical lining structure. The warp vertical liners are perpendicular to the outer layer and the inner layer, the upper end and the lower end of the warp vertical liners are respectively connected with the outer layer and the inner layer, and the warp vertical liners are mutually parallel. The weft vertical liners are arranged in a crossing way, one end of each weft vertical liner is connected with the outer layer, the other end of each weft vertical liner is connected with the inner layer, the other weft vertical liner is reversely arranged, the central positions of the two weft vertical liners which are arranged in a crossing way are crossed with each other, two sides of each weft vertical liner are respectively connected to the two adjacent warp vertical liners, and a plurality of X-shaped weft vertical liner structures which are connected end to end are formed on the cross section between every two adjacent warp vertical liners.
The invention is woven by three types of warp yarns and three types of weft yarns, wherein the three types of warp yarns comprise surface warp yarns, inner warp yarns and middle layer warp yarns, the three types of weft yarns comprise surface weft yarns, inner weft yarns and middle layer weft yarns, the surface warp yarns and the surface weft yarns are interwoven to form an outer layer, the inner warp yarns and the inner weft yarns are interwoven to form an inner layer, the middle layer warp yarns and the surface weft yarns or the middle layer warp yarns and the inner weft yarns are interwoven to form a warp vertical lining, and the middle layer weft yarns are woven to form a weft vertical lining.
The fabric weave of the outer layer and the inner layer is plain weave, twill weave or satin weave. According to specific needs, other variable organizations can be adopted, the warp and weft densities are larger, and the anti-velvet drilling effect is better.
The warp vertical lining is formed by interweaving the middle layer warp yarn and the surface weft yarn or the middle layer warp yarn and the inner weft yarn to form a connecting surface, and the weaving length of the warp vertical lining determines the interval distance between the outer layer and the inner layer, namely the thickness of the filled product. The middle layer warp yarns and the binding portions of the outer layer and the inner layer each comprise at least 4 binding points to ensure the stability and reliability of the binding area. The middle layer warp yarns which do not form the warp vertical lining structure are hidden in the grid three-dimensional structure in the form of warp floats, and the length of the warp floats of the middle layer warp yarns determines the warp length of the grid.
The weft vertical lining is formed by interlacing and connecting the weft of the middle layer with the weft of the outer layer and the inner layer, and the connecting part comprises at least 4 connecting points so as to ensure the stability and reliability of the connecting area. The remainder is made up of weft floats and is not interwoven with the warp yarns, the length of the middle weft floats determining the weft width of the square.
The warp density of the warp vertical lining part can be smaller than the warp density of the outer layer and the inner layer, and the weft density of the weft vertical lining part is smaller than the weft density of the outer layer and the inner layer. The weft density of the weft vertical lining part is smaller, the blocking effect is achieved on the transverse filling cavity formed by the warp vertical lining, the passing of the filling is not affected, and the filling in the transverse cavity can be prevented from moving.
The warp and weft yarns are configured from yarns of different deniers or yarns of the same deniers. The raw materials of the warp yarns and the weft yarns are one or more of cotton, hemp, chinlon and terylene.
Example 1
The invention relates to a fillable three-dimensional fabric with a square vertical lining structure, which comprises an outer layer, an inner layer, a weft vertical lining and a warp vertical lining as shown in figure 1. The outer layer is formed by interweaving surface warp yarns and surface weft yarns; the inner layer is formed by interweaving inner warp yarns and inner weft yarns. As shown in FIG. 2, the middle layer warp yarns are firstly connected with the outer layer or the inner layer in a binding mode, then interweaved with the surface weft yarns or the inner weft yarns, and then connected with the inner layer or the outer layer in a binding mode to form warp direction connecting surfaces between the outer layer and the inner layer, namely warp direction vertical lining. As shown in FIG. 3, the middle layer weft yarns are divided into two parts according to a 1:1 arrangement, one part is firstly connected with the outer layer and then connected with the inner layer, and the other part is firstly connected with the inner layer and then connected with the outer layer, so that a weft connecting surface formed by interlacing the middle layer weft yarns, namely a weft vertical lining is formed. In the embodiment 1, 50D/48f polyester filaments are selected as warp yarns of the outer layer, the inner layer and the middle layer, 100-inch(s) compact spinning combed cotton is selected as weft yarns of the outer layer and the inner layer, and 50D/48f polyester filaments are selected as weft yarns of the middle layer; the warp density of the outer layer and the inner layer is 173 roots/inch, and the weft density is 155 roots/inch; the warp density of the warp vertical lining is 57.5 roots/inch, and the weft density is 140 roots/inch; the weft density of the weft vertical lining is 60 roots/inch; the weave structures of the outer layer, the inner layer and the warp vertical lining are all plain weave; each square of fillable dimensional fabric was 32cm x 32cm in length x width and 3cm in height.
And then inspecting, refining and dyeing and finishing the grey cloth to obtain the fillable three-dimensional fabric with the square grid vertical lining structure. And filling white duck down or other down feather into the fabric to obtain the down feather material.
Example 2
The warp yarns of the outer layer, the inner layer and the middle layer respectively adopt 100-inch(s) compact spinning combed cotton, and the weft yarns of the middle layer adopt 60-inch(s) compact spinning combed cotton; the warp density of the outer layer and the inner layer is 175 roots/inch, and the weft density is 155 roots/inch; the warp density of the warp vertical lining is 52 roots/inch, and the weft density is 120 roots/inch; the weft density of the weft vertical lining is 45 roots/inch; the weave structures of the outer layer, the inner layer and the warp vertical lining are all plain weave; each square of fillable dimensional fabric was 25cm x 25cm in length x width and 2cm in height.
And then inspecting, refining and dyeing and finishing the grey cloth to obtain the fillable three-dimensional fabric with the square grid vertical lining structure. And filling white duck down or other down feather into the fabric to obtain the down feather material.
Claims (7)
1. The utility model provides a can fill three-dimensional fabric with square upright lining structure, its characterized in that includes skin, warp direction upright lining, weft direction upright lining and inlayer, skin and inlayer are parallel to each other, and the edge is interconnect and is left the cavity in mid portion, warp direction upright lining and weft direction upright lining set up in the cavity and form the intermediate level, warp direction upright lining and weft direction upright lining and skin, inlayer cross-connect and regard as transverse connection face and longitudinal connection face respectively to form square upright lining structure;
the warp vertical liners are perpendicular to the outer layer and the inner layer, the upper end and the lower end of the warp vertical liners are respectively connected with the outer layer and the inner layer, and a plurality of warp vertical liners are mutually parallel;
The weft vertical liners are arranged in a crossing way, one end of each weft vertical liner is connected with the outer layer, the other end of each weft vertical liner is connected with the inner layer, the other weft vertical liner is arranged in a reverse way, the central positions of the two weft vertical liners arranged in a crossing way are crossed with each other, two sides of each weft vertical liner are respectively connected to the two adjacent warp vertical liners, and a plurality of X-shaped weft vertical liner structures connected end to end are formed on the cross section between each two adjacent warp vertical liners;
The fillable three-dimensional fabric is formed by weaving three types of warp yarns and three types of weft yarns, wherein the three types of warp yarns comprise surface warp yarns, inner warp yarns and middle layer warp yarns, the three types of weft yarns comprise surface weft yarns, inner weft yarns and middle layer weft yarns, the surface warp yarns and the surface weft yarns are interwoven to form an outer layer, the inner warp yarns and the inner weft yarns are interwoven to form an inner layer, the middle layer warp yarns and the surface weft yarns or the middle layer warp yarns and the inner weft yarns are interwoven to form warp vertical lining, and the middle layer weft yarns are woven to form weft vertical lining.
2. The fillable dimensional fabric having a square grid immediately lined construction of claim 1 wherein the weave of the outer and inner layers is plain, twill or satin weave.
3. The fillable three-dimensional fabric having a checkered vertical lining structure of claim 1, wherein the warp vertical lining is formed by interweaving middle layer warp yarns and surface weft yarns or middle layer warp yarns and inner weft yarns to form a connecting surface, and the weaving length of the warp vertical lining determines the interval distance between the outer layer and the inner layer, namely the thickness of the product after filling; the binding parts of the middle layer warp yarns, the outer layer and the inner layer all comprise at least 4 binding points, the middle layer warp yarns which do not form a warp direction vertical lining structure are hidden in the grid three-dimensional structure in a warp floating line mode, and the warp floating line length of the middle layer warp yarns determines the warp direction length of the grid.
4. The fillable dimensional fabric having a checkered vertical interlining structure of claim 1 wherein the fill is formed by interlacing the middle layer weft yarns with the outer and inner layers, the binder portion comprising at least 4 binder points, the remainder being formed by weft floats and not interwoven with warp yarns, the length of the middle layer weft floats determining the width of the checkers in the weft direction.
5. The fillable dimensional fabric having a checkerboard construction of claim 1 wherein the warp density of the warp direction gusset portion is less than the warp densities of the outer layer and the inner layer and the weft direction gusset portion has a weft density less than the weft density of the outer layer and the inner layer.
6. The space-filling able fabric with a square-grid structure according to claim 1, wherein the warp and the weft are arranged by yarns of different titer or yarns of the same titer.
7. The fillable three-dimensional fabric with a square grid vertical lining structure according to claim 1, wherein the yarn raw materials of the warp yarns and the weft yarns are one or more of cotton, hemp, chinlon and terylene.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810051351.3A CN108083222B (en) | 2018-01-19 | 2018-01-19 | Fillable three-dimensional fabric with square vertical lining structure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810051351.3A CN108083222B (en) | 2018-01-19 | 2018-01-19 | Fillable three-dimensional fabric with square vertical lining structure |
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| Publication Number | Publication Date |
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| CN108083222A CN108083222A (en) | 2018-05-29 |
| CN108083222B true CN108083222B (en) | 2024-05-14 |
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| CN201810051351.3A Active CN108083222B (en) | 2018-01-19 | 2018-01-19 | Fillable three-dimensional fabric with square vertical lining structure |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109371531A (en) * | 2018-12-25 | 2019-02-22 | 淄博银仕来纺织有限公司 | A kind of seamless eiderdown shell fabric structure of three-layer stereo and preparation method thereof |
| CN115404598B (en) * | 2022-06-08 | 2024-02-27 | 陈景飞 | Method for sewing inner vertical lining of home textile filling type product |
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| CN108083222A (en) | 2018-05-29 |
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