CN201721989U - Leather belt towing coiler - Google Patents
Leather belt towing coiler Download PDFInfo
- Publication number
- CN201721989U CN201721989U CN2010202586293U CN201020258629U CN201721989U CN 201721989 U CN201721989 U CN 201721989U CN 2010202586293 U CN2010202586293 U CN 2010202586293U CN 201020258629 U CN201020258629 U CN 201020258629U CN 201721989 U CN201721989 U CN 201721989U
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- CN
- China
- Prior art keywords
- belt
- main shaft
- sprocket wheel
- supporting disk
- reeler
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Structure Of Belt Conveyors (AREA)
Abstract
The utility model relates to an apparatus for belt conveyor, specifically to a leather belt towing coiler, which includes a reducer (1), a motor (2), a sprocket (3), a chain (10), a main shaft (4), a removable bearing block (5), supporting bars (11) and support plates (12) that are provided on the rack (8), wherein the reducer, the motor, the sprocket and the chain constitute a power transmission structure, the output of the sprocket is connected to a main shaft provided on the removable bearing block, support plates are provided at both ends of the main shaft, the two plates are connected by several supporting bars in parallel to the main shaft. The utility model has beneficial effects that the belt conveyor can be used to perform belt replacement towing operation of the belt conveyor, saves working hours, is suitable for replacement of belts with various band-widths, can save large manpower without employee overtime, running deviation problem can be resolved when the belt is in place in the belt towing process; the belt coiler has simple and practical structure, and small investment.
Description
Affiliated technical field:
The utility model relates to the equipment that a kind of belt conveyer uses, and particularly a kind of belt pulls reeler.
Background technology:
Along with industrial fast development, belt conveyer is widely used in heavy industry departments such as metallurgy, mining, building materials, chemical industry as the load transfer device that moves continuously.Belt conveyer is through after long-term use reaches some cycles, and deterioration will inevitably appear in the belt on the conveyer, after the belt after its deterioration must be replaced with new belt, and place in operation once more.At present, Chang Yong belt substitute mode has following several: the new belt method of 1. old belt " back of the body ".An end that new belt is stripped mouth is manually emitted 5-10 rice, is fixed on the old belt of preparing to change, and starts conveyer, makes new strap lug around old one week of belt, then new belt is fixed with clamping plate, chain sling, and the maintainer carries out scale, cutting, bonding, customized.Because old belt pack is rolled in new belt inside, change production time for guaranteeing belt, the extraction of old belt and the bonding operation simultaneously of new belt.Be subjected to belt feeder fabricating yard and the intensive restriction of belt feeder frame, influence each other, can only lean on manually to cut into 5-10 rice segment artificially and pull out, the bundling arrangement in order to reduce.2. cooperate the replacing method with loader or on-site hoisting equipment, steel rope.1, pull belt (being applicable to that belt feeder operation place is more smooth) with loader, new belt roll support is positioned over an end (head or tail) of the belt feeder that changes.The end that new belt strips mouthful is manually emitted 5-10 rice, and maintenance man disconnects old belt, old belt one end is followed closely with belt with new belt stripping mouthful end be connected, and the other end of open circuited old belt is pinned with steel rope, and steel rope is connected with loader.Outwards drag steel rope with loader, drive old belt and outwards extract out, new belt is just in time placed and is finished.New belt carries out bonding customized; Old belt is by the arrangement of artificial disconnected joint bundling.2, pull belt (being applicable to that belt feeder operation place has angle of inclination and post to be equipped with electric block) with post lifting facility as electric block, the support that installs new belt volume is positioned over the end (head or tail) that will change old belt, and the passage (window or hole for hoist) of rationally sending old belt outside is set.Install one in the belt conveyer appropriate location and increase surface roller.Maintenance man disconnects old belt, and the end of an end with new belt stripping mouth is connected, and the hoist ceiling crane steel rope toward transferring, around increasing surface roller after one week, is pinned the other end that disconnects old belt.Promote the hoist ceiling crane steel rope, spur old belt to sending the passage place outside to sending outside, rope sling is untied during near cylinder in the position of steel rope rope sling lock belt, the steel rope rope sling is pulled to the far-end of old belt; Pin old belt once more, several comes and goes and pulls out fully up to the old belt of whole piece, and new belt is just in time placed and finished.This moment, old belt was sent by sending passage outside, by the arrangement of artificial disconnected joint bundling; New belt carries out bonding customized.
And in whole belt replacing process, old belt is the project that consumes manpower, consumes man-hour most most by the bundling arrangement that outwards pulls, places new belt, old belt on the belt conveyer frame.Usually this part time will account for the 70-80% that total belt is changed the time.There is following problem in above-mentioned replacing method:
1. carry on the back new belt with old belt, old belt pack is rolled in new belt inside, and old belt is equivalent to an osed top ring, restricted by intensive belt feeder frame, this substitute mode can not drop into machinery, does not also have suitable equipment to use simultaneously, can only lean on a large amount of manpowers to finish the outer of old belt and take out; And with the bonding process of new belt certain intersecting arranged, work post is many, and the coordinative command difficulty easily goes out safety misadventure;
2. belt feeder is installed in the vestibule usually, and the vestibule width is between the 2.8-3 rice, and the centre is a belt holder.With 1.2 meters of belt widths is example, and belt holder is 1.5 meters, and the wide side of vestibule is a 1.0-1.1 rice, 0.8 meter of narrow side, belt pull and readjusting operations is subjected to space constraint, organize difficulty big; Especially put the belt bundling in order and fix, can only be confined to narrow and small 1.0-1.1 rice space, the scope of operation is opened up not open, and drops into manpower and is restricted, and production time must prolong;
3. belt holder is intensive: belt feeder carrying idler support (group) spacing is 1.2 meters, and belt width is 1.2 meters, and the employee is subjected to space constraint when pulling belt between support.Old belt can only be cut into the pipe nipple of 5-10 rice, extract the bundling arrangement.Old belt is too short, and second use is worth low, and the recycling price is lower;
4. it is many to change belt input manpower, can not finish by order of classes or grades at school personnel, needs other order of classes or grades at school personnel overtime work, needs the payment overtime pay; Because production time is long, the tired operation of employee has potential safety hazard.
The utility model content:
The utility model purpose provides a kind of belt and pulls reeler, and is easy to operate, do not need a large amount of manpowers to cooperate, and reduces the belt replacing and pulls the time, safe and reliable, solves the problems referred to above that exist in the background technology.
The technical solution of the utility model is: a kind of belt pulls reeler, comprises the reductor, motor, sprocket wheel, chain, main shaft, detachable shaft bearing, strut bar, the supporting disk that are arranged on the frame.Reductor, motor, sprocket wheel, chain constitute power transmission structure, and sprocket wheel output connects the main shaft that is arranged on the detachable shaft bearing, and the two ends of main shaft are provided with supporting disk, are connected with the strut bar of spindle parallel by some between two supporting disks.
Said two supporting disks, the supporting disk of close sprocket wheel one side is welded on the main shaft, and the supporting disk of the main shaft other end is fixed by square locate mode, and main shaft is provided with one section square axis body, and supporting disk is provided with the square opening that matches.
The utility model also is provided with guide plate, carrying roller, anti-reverse baffle plate, and guide plate, carrying roller, anti-reverse baffle plate all are welded on the frame, and the anti-reverse baffle plate is arranged on by the sprocket wheel, is complementary with sprocket wheel; Two guide plates are positioned at the below of main shaft, and the width between two guide plates is consistent with belt, and carrying roller is below between two guide plates.
The beneficial effects of the utility model are: 1. available belt reeler carries out the replacing of belt conveyer belt and pulls operation; 2. carry out the operation that pulls of belt replacing with the belt reeler, compare other operational methods and can save production time greatly: 100 meters belts only need 7-10 minute; 3. pull the belt replacing that operation is applicable to various bandwidth with the belt reeler; 4. the tape spool quick release of the old belt bundle of arrangement repeatedly utilizes; 5. this equipment not only is applicable to flat belt, and is equally suitable to the belt feeder that the angle of inclination is arranged; 6. this equipment can be saved a large amount of manpowers, does not need the employee to work overtime, and operating equipment only needs 3-5 people; Sideslip problem when 7. belt pulls and can solve belt in the process and go into; 8. the belt reeler is simple and practical, invests little.
Description of drawings:
Accompanying drawing is the utility model example structure scheme drawing;
Among the figure: reductor 1, motor 2, sprocket wheel 3, main shaft 4, detachable shaft bearing 5, guide plate 6, carrying roller 9, anti-reverse baffle plate 7, frame 8, chain 10, strut bar 11, supporting disk 12.
The specific embodiment:
Below in conjunction with accompanying drawing, the utility model is described in further detail by embodiment.
In an embodiment, a kind of belt pulls reeler, comprises the reductor 1, motor 2, sprocket wheel 3, chain 10, main shaft 4, detachable shaft bearing 5, strut bar 11, the supporting disk 12 that are arranged on the frame 8.Reductor, motor, sprocket wheel, chain constitute power transmission structure, and sprocket wheel output connects the main shaft that is arranged on the detachable shaft bearing, and the two ends of main shaft are provided with supporting disk, are connected with the strut bar of spindle parallel by some between two supporting disks.Said two supporting disks, the supporting disk of close sprocket wheel one side is welded on the main shaft, and the supporting disk of the main shaft other end is fixed by square locate mode, and main shaft is provided with one section square axis body, and supporting disk is provided with the square opening that matches.The utility model also is provided with guide plate 6, carrying roller 9, anti-reverse baffle plate 7, and guide plate, carrying roller, anti-reverse baffle plate all are welded on the frame 8, and anti-reverse baffle plate 7 is arranged on by the sprocket wheel, is complementary with sprocket wheel; Two guide plates are positioned at the below of main shaft, and width and belt width between two guide plates are complementary, and carrying roller is below between two guide plates.
Specific operation process: belt spare part roll support is positioned over an end (head or tail) of the belt feeder that changes.The belt reeler is fixed to belt spare part rear portion, places suitable counterweight at belt reeler frame 8 rear sides, to increase the deadweight of belt reeler.Batch the old belt in about 20m left and right sides on the belt reeler main shaft 4 in advance.One end of belt spare part stripping mouth and an end at a certain position of belt to be replaced are riveted with the belt nail, and old belt free end is emitted 5-10 rice on the reeler, rivets with the other end at this position of belt to be changed, then separated belt to be changed in the riveted joint of two places.Notice that old belt free end is passed by belt spare part volume below on the reeler.New belt adopts manpower to place 3-5m, the belt reeler is pressed operating switch on the switch box then, motor 2 drives chain 10, sprocket wheel 3 by reductor 1, main shaft 4 is rotated by certain speed, begin to batch, spare part to be changed is along carrying roller 9, make the belt spare part rotate a week along belt feeder carrier roller frame to be changed by guide plate 6, and also corresponding the batching of belt to be changed this moment finishes, and fixes belt bundle to be changed (volume).The maintainer fixes, scale, cuts out the belt spare part, stripping mouthful, polishing, bonding, customized.Unclamp the bolt of detachable shaft bearing 5, hang down band bundle on the reeler, unload the supporting disk 12 of detachable shaft bearing 5, take off strut bar 11, tape spool, Gui Ku with crane.Distance is adjustable between the foreplate 6, is applicable to the belt of different bandwidth, after belt enters guide plate 6 simultaneously, can not swing, and has solved the sideslip problem.
Said apparatus is joined and is moved switch box, can be in diverse location wiring operation, realization scene and remote operation.
Claims (3)
1. a belt pulls reeler, it is characterized in that comprising the reductor (1), motor (2), sprocket wheel (3), chain (10), main shaft (4), detachable shaft bearing (5), strut bar (11), the supporting disk (12) that are arranged on the frame (8), reductor, motor, sprocket wheel, chain constitute power transmission structure, sprocket wheel output connects the main shaft that is arranged on the detachable shaft bearing, the two ends of main shaft are provided with supporting disk, are connected with the strut bar of spindle parallel by some between two supporting disks.
2. pull reeler according to the described belt of claim 1, it is characterized in that said two supporting disks, supporting disk near sprocket wheel one side is welded on the main shaft, the supporting disk of the main shaft other end is fixed by square locate mode, main shaft is provided with one section square axis body, and supporting disk is provided with the square opening that matches.
3. pull reeler according to claim 1 or 2 described belts, it is characterized in that the utility model also is provided with guide plate (6), carrying roller (9), anti-reverse baffle plate (7), guide plate, carrying roller, anti-reverse baffle plate all are welded on the frame (8), anti-reverse baffle plate (7) is arranged on by the sprocket wheel, is complementary with sprocket wheel; Two guide plates are positioned at the below of main shaft, and width and belt width between two guide plates are complementary, and carrying roller is below between two guide plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202586293U CN201721989U (en) | 2010-07-15 | 2010-07-15 | Leather belt towing coiler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202586293U CN201721989U (en) | 2010-07-15 | 2010-07-15 | Leather belt towing coiler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201721989U true CN201721989U (en) | 2011-01-26 |
Family
ID=43490296
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202586293U Expired - Fee Related CN201721989U (en) | 2010-07-15 | 2010-07-15 | Leather belt towing coiler |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201721989U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102794623A (en) * | 2011-05-27 | 2012-11-28 | 五冶集团上海有限公司 | Belt collecting device for long belt conveyor and method of application thereof |
| CN103010866A (en) * | 2012-12-25 | 2013-04-03 | 枣庄矿业(集团)有限责任公司田陈煤矿 | Belt winch |
| CN103991671A (en) * | 2014-06-13 | 2014-08-20 | 济钢集团有限公司 | Belt replacement device for conveyor |
| CN107226396A (en) * | 2017-07-31 | 2017-10-03 | 中铁隧道集团有限公司 | A kind of profound tunnel belt quickly retracting device of slagging tap |
| CN107356303A (en) * | 2015-04-13 | 2017-11-17 | 钱芳林 | A kind of house dedicated water electricity box |
| CN108423458A (en) * | 2018-03-01 | 2018-08-21 | 侯如升 | A kind of device convenient for winding film |
| CN112722954A (en) * | 2021-01-05 | 2021-04-30 | 邯郸钢铁集团有限责任公司 | Belt rolling machine |
| US10994965B2 (en) | 2017-01-13 | 2021-05-04 | 1246086 Alberta Ltd. | Hose-reeling apparatus |
-
2010
- 2010-07-15 CN CN2010202586293U patent/CN201721989U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102794623A (en) * | 2011-05-27 | 2012-11-28 | 五冶集团上海有限公司 | Belt collecting device for long belt conveyor and method of application thereof |
| CN102794623B (en) * | 2011-05-27 | 2016-01-27 | 五冶集团上海有限公司 | For the using method of the belt collecting device of long belt conveyor |
| CN103010866A (en) * | 2012-12-25 | 2013-04-03 | 枣庄矿业(集团)有限责任公司田陈煤矿 | Belt winch |
| CN103991671A (en) * | 2014-06-13 | 2014-08-20 | 济钢集团有限公司 | Belt replacement device for conveyor |
| CN107356303A (en) * | 2015-04-13 | 2017-11-17 | 钱芳林 | A kind of house dedicated water electricity box |
| CN107356303B (en) * | 2015-04-13 | 2019-09-24 | 温州涂屋信息科技有限公司 | A kind of house dedicated water electricity box |
| US10994965B2 (en) | 2017-01-13 | 2021-05-04 | 1246086 Alberta Ltd. | Hose-reeling apparatus |
| CN107226396A (en) * | 2017-07-31 | 2017-10-03 | 中铁隧道集团有限公司 | A kind of profound tunnel belt quickly retracting device of slagging tap |
| CN108423458A (en) * | 2018-03-01 | 2018-08-21 | 侯如升 | A kind of device convenient for winding film |
| CN112722954A (en) * | 2021-01-05 | 2021-04-30 | 邯郸钢铁集团有限责任公司 | Belt rolling machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110126 Termination date: 20140715 |
|
| EXPY | Termination of patent right or utility model |