CN108041568B - Sauce turning device - Google Patents
Sauce turning device Download PDFInfo
- Publication number
- CN108041568B CN108041568B CN201810066395.3A CN201810066395A CN108041568B CN 108041568 B CN108041568 B CN 108041568B CN 201810066395 A CN201810066395 A CN 201810066395A CN 108041568 B CN108041568 B CN 108041568B
- Authority
- CN
- China
- Prior art keywords
- sauce
- trolley
- vertical movement
- air cylinder
- linear module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 235000015067 sauces Nutrition 0.000 title claims abstract description 60
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 31
- 239000010959 steel Substances 0.000 claims abstract description 31
- 230000000087 stabilizing effect Effects 0.000 claims description 13
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 230000003287 optical effect Effects 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 description 11
- 238000000855 fermentation Methods 0.000 description 8
- 230000004151 fermentation Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 238000003756 stirring Methods 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/60—Salad dressings; Mayonnaise; Ketchup
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/40—Foaming or whipping
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Specific Conveyance Elements (AREA)
- Beans For Foods Or Fodder (AREA)
Abstract
The invention belongs to the technical field of automatic production equipment, and comprises a trolley and two rows of sauce cylinders which are symmetrically arranged, wherein the trolley is arranged in the middle of the two rows of sauce cylinders, a steel frame is fixed at the upper end of the trolley, a transverse moving mechanism is arranged on the steel frame, two vertical moving mechanisms are symmetrically arranged on the transverse moving mechanism, and two sauce turning grippers are respectively arranged on the two vertical moving mechanisms. The device has good structural rigidity, full sauce turning and high sauce turning efficiency.
Description
Technical Field
The invention belongs to the technical field of automatic production equipment, and particularly relates to an automatic sauce turning device. .
Background
At present, a plurality of manufacturers keep the traditional sun-curing fermentation mode in the sauce fermentation process, and a ceramic jar is often used as a container for sun-curing sauce, which plays an important role in the flavor of sun-curing sauce finished products. Along with the expansion of the yield in the industrialized production of the sauce, a large amount of ceramic cylinders are used, a large amount of labor force is needed in the operations of sauce turning, sauce digging and the like, and the production cost is directly increased. The development of the sauce turning and digging device with high automation degree and accuracy has important significance for industrialized production of sauce and plays a vital role in improving the labor productivity of the whole traditional fermentation industry. Chinese patent CN 204837866U discloses a full-automatic sauce machine that turns over, turns over sauce machine includes the motor, the speed reducer of both sides is passed through in the power of motor, the speed reducer is passed to the screw rod, the screw rod meshes with the screw of movable support body, stirring motor installs on movable support body, stirring motor drives the screw axis and rotates, thereby, the screw axis has Z axle freedom of movement and around Z axle freedom of rotation, this kind of sauce mode that turns over can only make the fermentation material that is located same degree of depth do circular motion along with the screw axis, can not make the fermentation material from top to bottom exchange or mix, thereby do not utilize the material in the sauce jar to fully ferment.
Disclosure of Invention
The invention discloses a sauce turning device which can exchange materials at upper and lower layers in a sauce jar, so that the materials in the sauce jar are fermented more fully and uniformly.
The utility model provides a turn over sauce device, includes dolly and two rows of symmetrical arrangement's sauce jar, and the dolly sets up the intermediate position at two rows of sauce jar, and the upper end at the dolly is fixed to the steelframe, and sideslip mechanism sets up on the steelframe, and two perpendicular moves the mechanism symmetry and set up on sideslip mechanism, and two turns over sauce tongs and set up respectively on two perpendicular move the mechanism.
Preferably, the transverse moving mechanism comprises a transverse moving driving motor and a transverse moving linear module, the transverse moving driving motor is connected with the transverse moving linear module, the transverse moving driving mechanism is used for driving the transverse moving linear module, the vertical moving mechanism comprises a vertical moving driving motor and a vertical moving linear module, the vertical moving driving motor is connected with the vertical moving linear module, and the vertical moving driving mechanism is used for driving the vertical moving linear module.
Preferably, the sauce turning gripper comprises a gripper mounting plate and an air cylinder, wherein the mounting plate is arranged on the vertical movement linear module, the vertical movement linear module drives the mounting plate to move, one end of the air cylinder is hinged with the mounting plate, a cylinder rod of the air cylinder is hinged with one end of a connecting rod, and the other end of the connecting rod is hinged with the mounting plate and fixedly connected with a connecting end of the tipping bucket.
Preferably, the sauce turning device further comprises a limiting and stabilizing mechanism, a grooved steel pipe with an upper end being open and a plurality of limiting blocks, wherein the limiting and stabilizing mechanism is arranged at the lower end of the trolley, the limiting and stabilizing mechanism is located above the grooved steel pipe and the limiting blocks, the channel steel pipe is arranged along the moving direction of the trolley, and the limiting blocks are arranged at intervals along the moving direction of the trolley.
Preferably, the limiting stabilization comprises a plurality of straight cylinders and guide bearings, the plurality of straight cylinders are vertically and uniformly arranged around the trolley, the positioning guide rods are fixed on cylinder rods of the straight cylinders, the guide bearings are arranged at the middle positions of the bottoms of the trolley, limiting grooves are formed in limiting blocks, the positioning guide rods are inserted into the limiting grooves and can slide in the limiting grooves, and the guide bearings are inserted into channel steel pipes and can slide in the channel steel pipes.
According to the invention, the symmetrical vertical moving mechanisms are adopted, so that the structural rigidity of the whole mechanism can be increased, the movement is more stable, and the two sauce-turning grippers act simultaneously, so that the sauce-turning efficiency can be improved. The device adopts the transverse moving mechanism, can transfer the fermentation materials in one sauce jar to the other sauce jar, and the fermentation materials in the upper layer and the lower layer can be exchanged in the transfer process, thereby solving the technical problem that the fermentation materials in the upper layer and the lower layer can not be exchanged in the traditional stirring process; meanwhile, the limit stabilizing mechanism, the limit block and the grooved steel pipe with the upper end open are adopted, so that the trolley is not easy to overturn and slide for a long distance in the sauce overturning process.
Drawings
Fig. 1 is a schematic perspective view of the device of the present invention.
Fig. 2 is a schematic view of a partial perspective structure of a steel frame and components mounted on the steel frame in the apparatus of the present invention.
Fig. 3 is a schematic perspective view of a gripper in the device of the present invention.
Fig. 4 is a schematic perspective view of the lower end of the trolley in the device of the present invention.
Fig. 5 is a schematic view of a partial perspective view of a limit stabilizer of the device of the present invention.
In the figure: 1. a trolley; 2. a limit stabilizing mechanism; 2-1, an air cylinder fixing plate; 2-2, positioning a guide rod; 2-3, guiding the bearing; 2-4, a straight cylinder; 3 a transverse moving mechanism; 3-1, traversing the linear module; 3-2, a transverse moving driving motor; 4. a steel frame; 4-1, an optical axis; 5. a vertical movement mechanism; 5-1, vertically moving a driving motor; 5-2, connecting the plates; 5-3, vertically moving the linear module; 6. turning over the sauce tongs; 6-1, a cylinder mounting plate; 6-2, an air cylinder; 6-3, connecting rods; 6-4, tipping bucket; 7. a sauce jar; 8. a limiting block; 8-1, a limit groove; 9. a grooved steel pipe.
Detailed Description
As shown in fig. 1, the device comprises a trolley 1 and two rows of sauce cylinders which are symmetrically arranged, each row of sauce cylinders comprises a plurality of sauce cylinders 7, the trolley 1 runs in the middle of the two rows of sauce cylinders, a steel frame 4 is fixed at the upper end of the trolley 1, a traversing mechanism 3 is arranged on the steel frame 4, two vertical moving mechanisms 5 are symmetrically arranged on the traversing mechanism 3, and two sauce turning grippers 6 are respectively arranged on the two vertical moving mechanisms 5.
As shown in fig. 2, the traversing mechanism 3 includes a traversing driving motor 3-2 and a traversing linear module 3-1, and the internal structure of the traversing linear module 3-1 is a synchronous belt type, but is not limited to the synchronous belt type; the number of the transverse moving linear modules 3-1 is two, two rotating shafts are respectively and parallelly arranged on the steel frame 4 through bearings, an output shaft of the transverse moving driving motor 3-2 is connected with one of the rotating shafts through a coupler, the two groups of transverse moving linear modules 3-1 are respectively arranged at two ends of the two rotating shafts, and accordingly the transverse moving driving motor 3-2 drives synchronous belts at two sides to synchronously move, and two pressing plate fixing blocks are respectively fixed on the synchronous belts at two sides.
Further, the two pressing plate fixing blocks are fixed together through the profile rods, and synchronous movement of the two linear modules is further limited.
The vertical movement mechanism 5 comprises a vertical movement driving motor 5-1 and a vertical movement linear module 5-3, the internal structure of the vertical movement linear module 5-3 is a ball screw type, but is not limited to a ball screw type, two connecting plates are respectively arranged at two ends of the section bar frame, and the vertical movement linear module 5-3 is arranged on the mounting plate 5-2, so that the transverse movement mechanism 3 can drive the vertical movement mechanism 5 to move forwards and backwards; the vertical movement driving motor 5-1 is connected with the vertical movement linear module 5-3, and the vertical movement driving motor 5-1 is used for driving the vertical movement linear module 5-3 to move up and down.
As shown in fig. 3, the turning grip 6 includes a cylinder mounting plate 6-1 and a cylinder 6-2, the cylinder mounting plate 6-1 is fixed on the output end of the vertical movement linear module 5-3, one end of the cylinder 6-2 is hinged with the cylinder mounting plate 6-1, the cylinder rod of the cylinder 6-2 is hinged with one end of the connecting rod 6-3, the other end of the connecting rod 6-3 is hinged with the cylinder mounting plate 6-1 and fixedly connected with the connecting end of the skip bucket 6-4, and thus, the telescopic transportation of the cylinder 6-2 is converted into the rotary movement of the skip bucket 6-4.
In order to increase the stability of the mounting plate 5-2 along with the movement of the synchronous belt, the upper end and the lower end of the mounting plate 5-2 are respectively connected with the two optical axes 4-1 in a sliding way through linear bearings, and the two optical axes 4-1 are fixed on two sides of the steel frame 4.
The sauce device turns over the in-process of sauce, the dolly 1 hand receives the moment of overturning and thrust, turns over sauce dolly 1 and easily overturns and hold and slide, as shown in fig. 4, turns over sauce device still includes spacing stabilizing mean 2, upper end open-ended channel-section steel pipe 9 and a plurality of stopper 8, spacing stabilizing mean 2 installs the lower extreme at dolly 1, spacing stabilizing mean 2 is located the top of channel-section steel pipe 9 and stopper 8, channel-section steel pipe 9 sets up along the direction that dolly 1 removed, a plurality of stopper 8 set up along the direction interval that dolly 1 removed.
As shown in fig. 5, the limit stabilizing mechanism 2 comprises a plurality of straight-moving air cylinders 2-4 and guide bearings 2-3, wherein the plurality of straight-moving air cylinders 2-4 are vertically arranged at four top corners at the bottom of the trolley 1 through air cylinder fixing plates 2-1, positioning guide rods 2-2 are fixed on cylinder rods of the straight-moving air cylinders 2-4, the guide bearings 2-3 are arranged at the middle positions at the bottom of the trolley 1, limit grooves 8-1 are formed in limit blocks 8, the positioning guide rods 2-2 are inserted into the limit grooves 8-1 and can slide in the limit grooves 8-1, and the limit grooves 8-1 limit the forced sliding distance of the trolley 1 in the parking and turning process; the guide bearing 2-3 is inserted into the groove steel pipe 9 and can slide in the groove steel pipe 9, the trolley 1 can only move along the extending direction of the groove steel pipe 9, and the positioning guide rod 2-2 is inserted into the limit groove 8-1 and the guide bearing 2-3 is inserted into the groove steel pipe 9, so that the trolley 1 is prevented from overturning.
The trolley 1 is Automated Guided Vehicle, namely AGV trolley for short.
The method comprises the steps that in the action process of a sauce turning device, a trolley 1 is stopped, a straight cylinder 2-4 drives a positioning guide rod 2-2 to descend, the positioning guide rod 2-2 is inserted into a limiting groove 8-1 of a limiting block 8, a sauce turning gripper 6 is located at a preset initial position, a vertical moving mechanism 5 drives the sauce turning gripper 6 to descend, the sauce turning gripper 6 digs fermented materials, the vertical moving mechanism 5 drives the sauce turning gripper 6 to ascend, a transverse moving mechanism 3 drives the vertical moving mechanism 5 to ascend, the vertical moving mechanism 5 drives the sauce turning gripper 6 to descend, the sauce turning gripper 6 unloads the fermented materials, then the sauce turning gripper 6 returns to the preset initial position, the action process is repeated until the fermented materials in a current sauce jar 7 are conveyed; the straight cylinder 2-4 goes up and the trolley 1 goes to the next sauce cylinder 7.
The invention and its embodiments have been described above by way of illustration and not limitation, and the invention is illustrated in the accompanying drawings and described in the drawings in which the actual structure is not limited thereto. Therefore, if one of ordinary skill in the art is informed by this disclosure, a structural manner and an embodiment similar to the technical scheme are not creatively devised without departing from the gist of the present invention, and all the structural manners and the embodiments belong to the protection scope of the present invention.
Claims (3)
1. The sauce turning device is characterized by comprising a trolley and two rows of sauce cylinders which are symmetrically arranged, wherein the trolley is arranged in the middle of the two rows of sauce cylinders, a steel frame is fixed at the upper end of the trolley, a transverse moving mechanism is arranged on the steel frame, two vertical moving mechanisms are symmetrically arranged on the transverse moving mechanism, and two sauce turning grippers are respectively arranged on the two vertical moving mechanisms; the transverse moving mechanism comprises a transverse moving driving motor and a transverse moving linear module, and the internal structure of the transverse moving linear module is of a synchronous belt type; the two groups of transverse linear modules are respectively arranged at two ends of the two rotating shafts, so that the transverse driving motor drives synchronous belts at two sides to synchronously move, and the two pressing plate fixing blocks are respectively fixed on the synchronous belts at two sides; the two pressing plate fixing blocks are fixed together through a profile rod; the vertical movement mechanism comprises a vertical movement driving motor and a vertical movement linear module, the internal structure of the vertical movement linear module is in a ball screw type, two connecting plates are respectively arranged at two ends of the section bar frame, and the vertical movement linear module is arranged on the mounting plate, so that the transverse movement mechanism can drive the vertical movement mechanism to move forwards and backwards; the vertical movement driving motor is connected with the vertical movement linear module and is used for driving the vertical movement linear module to move up and down; the sauce turning gripper comprises an air cylinder mounting plate and an air cylinder, wherein the air cylinder mounting plate is fixed at the output end of the vertical movement linear module, one end of the air cylinder is hinged with the air cylinder mounting plate, the air cylinder rod of the air cylinder is hinged with one end of a connecting rod, and the other end of the connecting rod is hinged with the air cylinder mounting plate and fixedly connected with the connecting end of the tipping bucket, so that the telescopic conveying of the air cylinder is converted into rotary movement of the tipping bucket; the upper end and the lower end of the mounting plate are respectively connected with two optical axes in a sliding way through linear bearings, and the two optical axes are fixed on two sides of the steel frame.
2. The sauce turning device according to claim 1, further comprising a limit stabilizing mechanism, a grooved steel pipe with an opening at the upper end and a plurality of limiting blocks, wherein the limit stabilizing mechanism is arranged at the lower end of the trolley, the limit stabilizing mechanism is positioned above the grooved steel pipe and the limiting blocks, the channel steel pipe is arranged along the moving direction of the trolley, and the limiting blocks are arranged at intervals along the moving direction of the trolley.
3. The sauce turning device according to claim 2, wherein the limit stabilizing mechanism comprises a plurality of straight cylinders and guide bearings, the straight cylinders are vertically and uniformly arranged around the trolley, the positioning guide rod is fixed on a cylinder rod of the straight cylinders, the guide bearings are arranged at the middle position of the bottom of the trolley, limit grooves are formed in the limit blocks, the positioning guide rod is inserted into the limit grooves and can slide in the limit grooves, and the guide bearings are inserted into the channel steel pipes and can slide in the channel steel pipes.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810066395.3A CN108041568B (en) | 2018-01-24 | 2018-01-24 | Sauce turning device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810066395.3A CN108041568B (en) | 2018-01-24 | 2018-01-24 | Sauce turning device |
Publications (2)
Publication Number | Publication Date |
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CN108041568A CN108041568A (en) | 2018-05-18 |
CN108041568B true CN108041568B (en) | 2024-01-30 |
Family
ID=62124461
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201810066395.3A Active CN108041568B (en) | 2018-01-24 | 2018-01-24 | Sauce turning device |
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Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102094652A (en) * | 2011-02-22 | 2011-06-15 | 淮北恒远工程建材设备有限责任公司 | Coal mine underground multifunctional stirring, loading and unloading device |
CN103708221A (en) * | 2012-10-09 | 2014-04-09 | 宜昌土老憨风味食品有限公司 | Automatic paste overturning and scooping device |
CN104258767A (en) * | 2014-10-16 | 2015-01-07 | 山东福贞金属包装有限公司 | Coating stirring device |
CN205392261U (en) * | 2016-03-10 | 2016-07-27 | 海欣食品股份有限公司 | High frequency mixer |
CN106179069A (en) * | 2016-08-30 | 2016-12-07 | 吴晓新 | A kind of agitating device |
CN206150423U (en) * | 2016-07-02 | 2017-05-10 | 朱永龙 | Effectual pig feed mixer of deironing |
CN206424872U (en) * | 2016-12-07 | 2017-08-22 | 四川广安春叶食品有限公司 | Thick broad-bean sauce mixing plant |
CN107198120A (en) * | 2017-05-15 | 2017-09-26 | 仇建芳 | A kind of new jar for making or keeping thick soya bean sauce for being easy to skim layer |
CN107265733A (en) * | 2017-07-28 | 2017-10-20 | 四川弘毅智慧知识产权运营有限公司 | A kind of life bath waste water high-efficiency purifying processing device and its processing method |
CN107281965A (en) * | 2017-07-07 | 2017-10-24 | 黄娜茹 | A kind of impacting type chemical raw material mixing stirring device |
CN107486065A (en) * | 2017-09-19 | 2017-12-19 | 王俊哲 | A kind of agitating device for being convenient for changing agitating shaft |
CN208549921U (en) * | 2018-01-24 | 2019-03-01 | 安徽海思达机器人有限公司 | One kind turning over sauce device |
-
2018
- 2018-01-24 CN CN201810066395.3A patent/CN108041568B/en active Active
Patent Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102094652A (en) * | 2011-02-22 | 2011-06-15 | 淮北恒远工程建材设备有限责任公司 | Coal mine underground multifunctional stirring, loading and unloading device |
CN103708221A (en) * | 2012-10-09 | 2014-04-09 | 宜昌土老憨风味食品有限公司 | Automatic paste overturning and scooping device |
CN104258767A (en) * | 2014-10-16 | 2015-01-07 | 山东福贞金属包装有限公司 | Coating stirring device |
CN205392261U (en) * | 2016-03-10 | 2016-07-27 | 海欣食品股份有限公司 | High frequency mixer |
CN206150423U (en) * | 2016-07-02 | 2017-05-10 | 朱永龙 | Effectual pig feed mixer of deironing |
CN106179069A (en) * | 2016-08-30 | 2016-12-07 | 吴晓新 | A kind of agitating device |
CN206424872U (en) * | 2016-12-07 | 2017-08-22 | 四川广安春叶食品有限公司 | Thick broad-bean sauce mixing plant |
CN107198120A (en) * | 2017-05-15 | 2017-09-26 | 仇建芳 | A kind of new jar for making or keeping thick soya bean sauce for being easy to skim layer |
CN107281965A (en) * | 2017-07-07 | 2017-10-24 | 黄娜茹 | A kind of impacting type chemical raw material mixing stirring device |
CN107265733A (en) * | 2017-07-28 | 2017-10-20 | 四川弘毅智慧知识产权运营有限公司 | A kind of life bath waste water high-efficiency purifying processing device and its processing method |
CN107486065A (en) * | 2017-09-19 | 2017-12-19 | 王俊哲 | A kind of agitating device for being convenient for changing agitating shaft |
CN208549921U (en) * | 2018-01-24 | 2019-03-01 | 安徽海思达机器人有限公司 | One kind turning over sauce device |
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