CN108039799A - Single group electric machine winding insulating mechanism and its method for winding - Google Patents
Single group electric machine winding insulating mechanism and its method for winding Download PDFInfo
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- CN108039799A CN108039799A CN201711475378.7A CN201711475378A CN108039799A CN 108039799 A CN108039799 A CN 108039799A CN 201711475378 A CN201711475378 A CN 201711475378A CN 108039799 A CN108039799 A CN 108039799A
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- frock
- wool felt
- plate
- winding
- fixed
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of single group electric machine winding insulating mechanism, including rack, tension mechanism, winding mechanism, level frame, move horizontally module, frock, tool locating mechanism, rotating disk mechanism；It is described move horizontally module installation, level frame, rotating disk mechanism are all fixed on rack work top, tension mechanism is installed on the outer end of level frame, tool locating mechanism is installed at the top of rotating disk mechanism, rotating disk mechanism is located at the lower section of rack work top, winding mechanism is installed on and moves horizontally on the sliding block of module and between tension mechanism and tool locating mechanism, and frock is installed in tool locating mechanism.Disposably it is inserted in due to the present invention in frock and treats six groups of coils of coiling, and multiple casings are inserted in copper wire, casing manual rotation tool locating mechanism, realize the coiling of multiple coils, casing can be covered after the completion of six coil windings coilings and at the intercoil connection of each group coil, six coil windings coilings, casing work can be disposably completed, production efficiency is high.
Description
Technical field
The present invention relates to a kind of motor production equipment, more particularly to a kind of single group electric machine winding insulating mechanism and its coiling
Method.
Background technology
Usual motor has six coil windings, and traditional single group electric machine winding mechanism is mostly once only around one group of line
The winding head of six coil windings, need to be welded six coil windings after complete, low production efficiency by circle again.
The content of the invention
It is an object of the present invention to provide a kind of high single group electric machine winding insulating mechanism of production efficiency.
It is another object of the present invention to provide a kind of method for winding of single group motor.
To achieve the above object, technical solution of the invention is：
The present invention is a kind of single group electric machine winding insulating mechanism, including rack, tension mechanism, winding mechanism, level frame, horizontal is moved
Dynamic model group, frock, tool locating mechanism, rotating disk mechanism；Described moves horizontally module on rack work top, horizontal
Frame is fixed on rack work top and protruding；The tension mechanism is installed on the outer end of level frame and is located at rack work
Make one end of table top, tool locating mechanism is installed at the top of rotating disk mechanism, and rotating disk mechanism is installed on the another of rack work top
End and positioned at the lower section of rack work top, winding mechanism be installed on move horizontally on the sliding block of module and positioned at tension mechanism with
Between tool locating mechanism；The frock is installed in tool locating mechanism；
The winding mechanism include Z axis up and down module, cylinder bottom plate, wool felt cylinder, wool felt upper plate, wool felt lower plate,
Coiling gag lever post, gap regulating block, bobbin winder bracket；The lower end of module is fixed on rack work top above and below the Z axis, cylinder
The inner of bottom plate is fixed on Z axis up and down on the sliding block of module, and the cylinder body of wool felt cylinder is on the outer end of cylinder bottom plate, wool felt
Plate is fixed on the piston rod rod end of wool felt cylinder, and wool felt lower plate is fixedly mounted on the bottom of cylinder bottom plate outer end and is located at sheep
The underface of felt upper plate, wool felt upper plate are formed with wool felt lower plate and clamped, and one is fixed vertically downward in wool felt upper plate
Coiling gag lever post, gap regulating block is fixed on the outside of wool felt upper plate；The lower end of the bobbin winder bracket is vertically mounted on machine
On frame work top, the top of bobbin winder bracket is located at the region that copper wire passes through；
The tool locating mechanism includes machine frame, frock upper cover, frock upper cover snap-gauge, mainshaft nut, frock main shaft, main shaft
Set, product orientation handle, product orientation chuck；The collar bush is nested with to be nested with main shaft in machine frame top, frock main shaft
In set, frock upper cover center is socketed in the outer end of frock main shaft, and the outer end top pressure of frock upper cover snap-gauge is in frock upper cover outer end, work
The inner for loading onto lid snap-gauge is screwed onto the outer end of frock main shaft and frock is clamped on machine frame and frock by frock upper cover
Between lid, product orientation chuck is fixedly sleeved in the inner of frock main shaft, product orientation middle handle be hinged on machine frame and
The inner holding of product orientation handle is on product orientation chuck.
The rotating disk mechanism includes turntable fixture block, frock turntable, turns pole axis, shaft set, turns pole axis bearing, turning pole axis and subtract
Fast device, motor cabinet, turn pole axis motor；The turntable fixture block is fixed on frock turntable top surface, and the upper end for turning pole axis is vertically fixed
In frock turntable bottom surface center, turn the lower end of pole axis and be nested with shaft set by turning pole axis bearing activity and turn the lower end of pole axis
By shaft coupling and the output axis connection for turning pole axis retarder, turn the input shaft of pole axis retarder and turn the output shaft of pole axis motor
Connection, turns the lower end that pole axis motor is fixed on motor cabinet by turning pole axis retarder, and the upper end of motor cabinet is fixed on rack work
The bottom surface of table top.
The frock include frock body, frock upper cover, frock neonychium, cross line length adjusting block, cross line ceiling,
Lower frock body, lower tooling base, floating pin and floating spring；The frock upper cover is fixed on the upper surface of frock body
On, frock neonychium is equipped between frock upper cover and frock body, line length adjusting block is crossed and slips on frock body, cross line
The upper end of ceiling is fixedly mounted on the outer wall on frock body, and the lower end for crossing line ceiling is slipped in the outer of lower frock body
Wall, the upper surface of lower frock body is opposite with frock body lower face and sets, and is equipped between frock body and lower frock body
For the floating pin and floating spring of holding product, the lower end of lower frock body is fixed on lower tooling base
The present invention is a kind of method for winding of single group motor according to claim 1, is comprised the following steps：（1）Toward frock
On be inserted in and treat coiling product, and casing is inserted in copper wire, then copper wire is threaded by the path specified, and the line that will start is twined to work
Be loaded handle；（2）Wool felt cylinder action in winding mechanism, plate closing under wool felt upper plate and wool felt, starting pole start around
Line；（3）After the complete starting extremely of coiling, the wool felt cylinder action in winding mechanism, wool felt upper plate is opened with wool felt lower plate, edge
Copper wire, manually move to casing at intercoil connection, manual rotation tool locating mechanism, by frock rotational positioning to it is next treat around
Product；（4）After confirming frock in place, start button is pressed, the wool felt cylinder action in winding mechanism, wool felt upper plate and sheep
Plate closing under felt, starts coiling；So circulation, can be around complete all over products；（5）Coiling terminates, artificial feeding.
After using the above scheme, disposably it is inserted in due to the present invention in frock and treats six groups of coils of coiling, and in copper wire
In be inserted in multiple casings, casing manual rotation tool locating mechanism, realizes the coiling of multiple coils, can six coil windings around
Casing is covered after the completion of line and at the intercoil connection of each group coil, can disposably complete six coil windings coilings, casing work,
Production efficiency is high.
The present invention is further illustrated with specific embodiment below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is the axonometric drawing of the present invention；
Fig. 2 is the front view of the present invention；
Fig. 3 is the top view of the present invention；
Fig. 4 is the side view of the present invention；
Fig. 5 A are the axonometric drawings of winding mechanism of the present invention；
Fig. 5 B are the front views of winding mechanism of the present invention；
Fig. 5 C are the top views of winding mechanism of the present invention；
Fig. 5 D are the side views of winding mechanism of the present invention；
Fig. 6 A are the left-hand axonometric drawings of tool locating mechanism of the present invention；
Fig. 6 B are the dextrad axonometric drawings of tool locating mechanism of the present invention；
Fig. 7 A are the axonometric drawings of rotating disk mechanism of the present invention；
Fig. 7 B are the front views of rotating disk mechanism of the present invention.
Embodiment
As Figure 1-Figure 4, the present invention is a kind of single group electric machine winding insulating mechanism, including rack 1, tension mechanism 2, around
Line mechanism 3, level frame 4, move horizontally module 5, frock 6, tool locating mechanism 7, rotating disk mechanism 8.
Described moves horizontally module 5 on 1 work top of rack, and level frame 4 is fixed on 1 work top of rack
It is and protruding；The tension mechanism 2 is installed on the outer end of level frame 4 and is located at one end of 1 work top of rack, and frock is fixed
Position mechanism 7 is installed on the top of rotating disk mechanism 8, and rotating disk mechanism 8 is installed on the other end of 1 work top of rack and is located at 1 work of rack
Make the lower section of table top, winding mechanism 3, which is installed on, to be moved horizontally on the sliding block of module 5 and positioned at tension mechanism 2 and tool locating machine
Between structure 7；The frock 6 is installed in tool locating mechanism 7.
As shown in Fig. 5 A- Fig. 5 D, the winding mechanism 3 includes Z axis module 31, cylinder bottom plate 32, wool felt gas up and down
Cylinder 33, wool felt upper plate 34, wool felt lower plate 35, coiling gag lever post 36, gap regulating block 37, bobbin winder bracket 38；On the Z axis
The lower end of lower module 31 is fixed on 1 work top of rack, and the inner of cylinder bottom plate 32 is fixed on the sliding block of module 31 above and below Z axis
On, the cylinder body of wool felt cylinder 33 is fixed on the piston of wool felt cylinder 33 in the outer end of cylinder bottom plate 32, wool felt upper plate 33
Bar rod end, wool felt lower plate 35 are fixedly mounted on the bottom of 32 outer end of cylinder bottom plate and are located at the underface of wool felt upper plate 34,
Wool felt upper plate 34 is formed with wool felt lower plate 35 and clamped, and a coiling gag lever post vertically downward is fixed in wool felt upper plate 34
36, gap regulating block 37 is fixed on the outside of wool felt upper plate 34；The bobbin winder bracket 38（As shown in Figure 1）Lower end vertically pacify
On 1 work top of rack, the top of bobbin winder bracket 38 is located at the region that copper wire passes through.
As illustrated in figs. 6 a-6b, the tool locating mechanism 7 includes machine frame 71, frock upper cover 72, frock upper cover card
Plate 73, mainshaft nut 74, frock main shaft 75, collar bush 76, product orientation handle 77, product orientation chuck 78.The main shaft
Set 76 is nested with to be nested with collar bush 76 in 71 top of machine frame, frock main shaft 75, and 72 center of frock upper cover is socketed in frock master
The outer end of axis 75, the outer end top pressure of frock upper cover snap-gauge 73 are spirally connected in 72 outer end of frock upper cover, the inner of frock upper cover snap-gauge 73
Frock 6 is clamped between machine frame 71 and frock upper cover 72 in the outer end of frock main shaft 75 and by frock upper cover 72, product
Positioning chuck 78 is fixedly sleeved in the inner of frock main shaft 75, and the middle part of product orientation handle 77 is hinged on machine frame 71 and product
The inner holding of position fixing handle 77 is on product orientation chuck 78.
As shown in Fig. 7 A- Fig. 7 B, the rotating disk mechanism 8 includes turntable fixture block 81, frock turntable 82, turns pole axis 83, turns
Axle sleeve 84, turn pole axis bearing 85, turn pole axis retarder 86, motor cabinet 87, turn pole axis motor 88.The turntable fixture block 81 is fixed
In 82 top surface of frock turntable, the upper end for turning pole axis 83 is vertically fixed on 82 bottom surface of frock turntable center, and the lower end for turning pole axis 83 leads to
Cross and turn 85 activity of pole axis bearing and be nested with shaft set 84 and turn the lower ends of pole axis 83 by shaft coupling 89 and turn pole axis retarder
86 output axis connection, turns the input shaft of pole axis retarder 86 and turns the output axis connection of pole axis motor 88, turn pole axis motor 88
The lower end of motor cabinet 87 is fixed on by turning pole axis retarder 86, the upper end of motor cabinet 87 is fixed on the bottom of 1 work top of rack
Face.
As shown in Figure 1, shown in Figure 5, the present invention is a kind of method for winding of single group motor, is comprised the following steps：
（1）It is inserted on toward frock 7 and treats coiling product 10（As shown in Figure 7 A, 7 B）, and casing is inserted in diagram A areas in copper wire
Domain（As shown in Figure 2）, then by copper wire by the path threading specified, and the line that will start is twined to frock card handle；（2）In winding mechanism 3
Wool felt cylinder 33 act, wool felt upper plate 34 is closed with wool felt lower plate 35, starting pole start coiling；（3）Complete of coiling
After beginning extremely, the wool felt cylinder 33 in winding mechanism 3 acts, and wool felt upper plate 34 is opened with wool felt lower plate 35, along copper wire,
Manually casing is moved at intercoil connection, manual rotation tool locating mechanism 7,6 rotational positioning of frock is treated around product to next；
（4）After confirming frock 6 in place, press start button, the wool felt cylinder 33 in winding mechanism 3 acts, wool felt upper plate 34 with
Wool felt lower plate 35 closes, and starts coiling；So circulation, can be around complete six products of whole；（5）Coiling terminates, artificial feeding.
The above, is only present pre-ferred embodiments, therefore the scope implemented of the present invention cannot be limited with this, i.e., according to
The equivalent changes and modifications that scope of the present invention patent and description are made, all should still belong to the model that patent of the present invention covers
In enclosing.
Claims (4)
- A kind of 1. single group electric machine winding insulating mechanism, it is characterised in that：Including rack, tension mechanism, winding mechanism, level frame, Move horizontally module, frock, tool locating mechanism, rotating disk mechanism；The module that moves horizontally is installed on rack work top On, level frame is fixed on rack work top and protruding；The tension mechanism is installed on the outer end of level frame and position In one end of rack work top, tool locating mechanism is installed at the top of rotating disk mechanism, and rotating disk mechanism is installed on rack workbench The other end in face and the lower section for being located at rack work top, winding mechanism, which is installed on to move horizontally on the sliding block of module and be located at, to be opened Between force mechanisms and tool locating mechanism；The frock is installed in tool locating mechanism；The winding mechanism include Z axis up and down module, cylinder bottom plate, wool felt cylinder, wool felt upper plate, wool felt lower plate, Coiling gag lever post, gap regulating block, bobbin winder bracket；The lower end of module is fixed on rack work top above and below the Z axis, cylinder The inner of bottom plate is fixed on Z axis up and down on the sliding block of module, and the cylinder body of wool felt cylinder is on the outer end of cylinder bottom plate, wool felt Plate is fixed on the piston rod rod end of wool felt cylinder, and wool felt lower plate is fixedly mounted on the bottom of cylinder bottom plate outer end and is located at sheep The underface of felt upper plate, wool felt upper plate are formed with wool felt lower plate and clamped, and one is fixed vertically downward in wool felt upper plate Coiling gag lever post, gap regulating block is fixed on the outside of wool felt upper plate；The lower end of the bobbin winder bracket is vertically mounted on machine On frame work top, the top of bobbin winder bracket is located at the region that copper wire passes through；The tool locating mechanism includes machine frame, frock upper cover, frock upper cover snap-gauge, mainshaft nut, frock main shaft, main shaft Set, product orientation handle, product orientation chuck；The collar bush is nested with to be nested with main shaft in machine frame top, frock main shaft In set, frock upper cover center is socketed in the outer end of frock main shaft, and the outer end top pressure of frock upper cover snap-gauge is in frock upper cover outer end, work The inner for loading onto lid snap-gauge is screwed onto the outer end of frock main shaft and frock is clamped on machine frame and frock by frock upper cover Between lid, product orientation chuck is fixedly sleeved in the inner of frock main shaft, product orientation middle handle be hinged on machine frame and The inner holding of product orientation handle is on product orientation chuck.
- 2. single group electric machine winding insulating mechanism according to claim 1, it is characterised in that：The rotating disk mechanism includes turning Disk fixture block, frock turntable, turn pole axis, shaft set, turn pole axis bearing, turn pole axis retarder, motor cabinet, turn pole axis motor；It is described Turntable fixture block be fixed on frock turntable top surface, turn pole axis upper end be vertically fixed on frock turntable bottom surface center, turn pole axis Lower end is nested with shaft set by turning pole axis bearing activity and turns the lower end of pole axis by shaft coupling and turn pole axis retarder Axis connection is exported, turns the input shaft of pole axis retarder and turns the output axis connection of pole axis motor, turn pole axis motor by turning pole axis Retarder is fixed on the lower end of motor cabinet, and the upper end of motor cabinet is fixed on the bottom surface of rack work top.
- 3. single group electric machine winding insulating mechanism according to claim 1, it is characterised in that：The frock includes frock sheet Body, frock upper cover, excessively frock neonychium, line length adjusting block, excessively line ceiling, lower frock body, lower tooling base, floating pin Nail and floating spring；The frock upper cover is fixed on the upper surface of frock body, between frock upper cover and frock body Equipped with frock neonychium, cross line length adjusting block and slip on frock body, the upper end for crossing line ceiling is fixedly mounted on frock The outer wall in lower frock body, the upper surface of lower frock body and frock are slipped in outer wall on body, the lower end of line ceiling excessively Body lower face is opposite and sets, and floating pin and the floating for holding product are equipped between frock body and lower frock body Spring, the lower end of lower frock body are fixed on lower tooling base.
- A kind of 4. method for winding of single group motor according to claim 1, it is characterised in that：Comprise the following steps：（1）It is past It is inserted in frock and treats coiling product, and casing is inserted in copper wire, then copper wire is threaded by the path specified, and the line that will start twines To frock card handle；（2）Wool felt cylinder action in winding mechanism, wool felt upper plate and plate closing under wool felt, starting pole are opened Beginning coiling；（3）After the complete starting extremely of coiling, the wool felt cylinder action in winding mechanism, wool felt upper plate is beaten with wool felt lower plate Open, along copper wire, manually move to casing at intercoil connection, manual rotation tool locating mechanism, by frock rotational positioning to next It is a to treat around product；（4）After confirming frock in place, start button is pressed, the wool felt cylinder action in winding mechanism, on wool felt Plate and plate closing under wool felt, start coiling；So circulation, can be around complete all over products；（5）Coiling terminates, artificial feeding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711475378.7A CN108039799B (en) | 2017-12-29 | 2017-12-29 | Single-group motor winding mechanism and winding method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711475378.7A CN108039799B (en) | 2017-12-29 | 2017-12-29 | Single-group motor winding mechanism and winding method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108039799A true CN108039799A (en) | 2018-05-15 |
| CN108039799B CN108039799B (en) | 2020-09-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711475378.7A Active CN108039799B (en) | 2017-12-29 | 2017-12-29 | Single-group motor winding mechanism and winding method thereof |
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| Country | Link |
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| CN (1) | CN108039799B (en) |
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| JP2007006677A (en) * | 2005-06-27 | 2007-01-11 | Toyota Motor Corp | Winding method and winding device for stator core |
| CN201522936U (en) * | 2009-11-04 | 2010-07-07 | 中山市国铨电子设备有限公司 | Fully-automatic annular wire winding machine |
| CN102497067A (en) * | 2011-11-28 | 2012-06-13 | 厦门义胜自动化设备有限公司 | Coil winding machine with parallel winding of multiple coils |
| CN203013503U (en) * | 2012-12-12 | 2013-06-19 | 厦门米特自动化设备有限公司 | Vertical type electromagnetic coil coiling device |
| CN105119445A (en) * | 2015-09-07 | 2015-12-02 | 东莞拓蓝自动化科技有限公司 | Winding machine and winding method of high-slot full rate type internally-wound motor |
| CN204886599U (en) * | 2015-06-29 | 2015-12-16 | 杭州诺蔓自动化科技有限公司 | Mahjong machine electric machine coil frock chuck |
| CN105645175A (en) * | 2016-03-31 | 2016-06-08 | 中特科技工业(青岛)有限公司 | Fully-automatic winding machine |
| CN105743302A (en) * | 2016-05-06 | 2016-07-06 | 东莞拓蓝自动化科技有限公司 | Multi-wire vertical-type internal winding machine |
-
2017
- 2017-12-29 CN CN201711475378.7A patent/CN108039799B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5947404A (en) * | 1996-05-08 | 1999-09-07 | Globe Products Inc. | Stator winding method and apparatus |
| KR20050118980A (en) * | 2004-06-15 | 2005-12-20 | 주식회사 야호텍 | A method of cutting an enamel wire of winding machine for rotor, a winding machine using the method and a producted rotor |
| JP2007006677A (en) * | 2005-06-27 | 2007-01-11 | Toyota Motor Corp | Winding method and winding device for stator core |
| CN201522936U (en) * | 2009-11-04 | 2010-07-07 | 中山市国铨电子设备有限公司 | Fully-automatic annular wire winding machine |
| CN102497067A (en) * | 2011-11-28 | 2012-06-13 | 厦门义胜自动化设备有限公司 | Coil winding machine with parallel winding of multiple coils |
| CN203013503U (en) * | 2012-12-12 | 2013-06-19 | 厦门米特自动化设备有限公司 | Vertical type electromagnetic coil coiling device |
| CN204886599U (en) * | 2015-06-29 | 2015-12-16 | 杭州诺蔓自动化科技有限公司 | Mahjong machine electric machine coil frock chuck |
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| CN105645175A (en) * | 2016-03-31 | 2016-06-08 | 中特科技工业(青岛)有限公司 | Fully-automatic winding machine |
| CN105743302A (en) * | 2016-05-06 | 2016-07-06 | 东莞拓蓝自动化科技有限公司 | Multi-wire vertical-type internal winding machine |
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| Publication number | Publication date |
|---|---|
| CN108039799B (en) | 2020-09-04 |
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