CN108017842A - A kind of automotive wire bundle low smell EPDM rubber and preparation method thereof - Google Patents
A kind of automotive wire bundle low smell EPDM rubber and preparation method thereof Download PDFInfo
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- CN108017842A CN108017842A CN201610962514.4A CN201610962514A CN108017842A CN 108017842 A CN108017842 A CN 108017842A CN 201610962514 A CN201610962514 A CN 201610962514A CN 108017842 A CN108017842 A CN 108017842A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/02—Organic and inorganic ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/06—Sulfur
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- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3412—Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
- C08K5/3432—Six-membered rings
- C08K5/3437—Six-membered rings condensed with carbocyclic rings
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- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/16—Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L91/00—Compositions of oils, fats or waxes; Compositions of derivatives thereof
- C08L91/06—Waxes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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Abstract
The present invention relates to a kind of automotive wire bundle low smell EPDM rubber and preparation method thereof, the EPDM rubber is made by the following method:(1) first ethylene propylene diene rubber is put into open mill, then puts into zinc oxide, stearic acid and anti-aging agent RD successively, be uniformly mixed, input carbon black and paraffin oil are further continued for, after mixing, finally puts into environment-friendly type accelerating agent and sulphur, it is kneaded, obtains rubber compound;(2) rubber compound is placed in mould and is once vulcanized, obtain one step cure EPDM rubber;(3) take out one step cure EPDM rubber and carry out post-cure, that is, obtain the low smell EPDM rubber of purpose product.Compared with prior art, the present invention can meet rubber in itself in the characteristic of intensity, compression set etc., while can more meet it is low distribute, the requirement of low smell, the characteristic of low stain has also been taken into account, especially suitable for auto parts and components etc. are made.
Description
Technical field
The present invention relates to vehicle key part field, more particularly, to a kind of automotive wire bundle with low smell EPDM rubber
Preparation method.
Background technology
With the progress of living standard, requirement of the modern humans to the quality of present air ambient steps up.It is riding
Further family's universalness of car causes people not only to living environment, and the quality of in-car air is also accordingly lifted.
Prevent in-vehicle air pollution, improve purification in-car air quality, be the new topic that the outer automotive technology development of Now Domestic faces,
It is the hot spot of consumer's general concern.World-famous Automobile Enterprises formulate the company standard of oneself one after another can to monitor related substances
The smell that can be formed in compartment, as above vapour General Corporation TS-INT-001, Chang'an Ford WSS-M99P2222-D1, popular public
The VW50180 of department, Toyota TSM0505G.
The excellent weathering characteristics of EPDM rubber, in the comprehensive performance that each side such as elasticity, media-resistant, high-low temperature resistant are excellent,
It is widely used in passenger car inner decoration and air-conditioning system as buffering and reducing noise material, traditional rubber has been primarily upon rubber
Above-mentioned material characteristic, the odor dispersion of elastomeric material body is not all gone to solve and improved without good method.At present, industry
Interior produced rubber product generally existing rubber smell is bigger than normal, the interference smell such as rubber stink is sent, especially in summer
High temperature, after vehicle is exposed to the sun outdoors, the smell that is given out makes one to feel to dislike, or even nausea, uncomfortable, and client embraces this
Resentment is very big.Current used EPDM rubber sheath cannot all meet that vapour is general and the odor requirements of Chang'an Ford.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of automotive wire bundle with low
Smell EPDM rubber and preparation method thereof.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of low smell EPDM rubber of automotive wire bundle, includes the component of following parts by weight:Ethylene propylene diene rubber 90~
110 parts, 2.5~4.5 parts of zinc oxide, 0.8~1.2 part of stearic acid, 70~110 parts of carbon black, 60~90 parts of paraffin oil, sulphur 0.1
~0.5 part, 1.5~2.5 parts of anti-aging agent RD, 0.5~1.0 part of environment-friendly type accelerating agent.
The carbon black is the mixture of carbon black N550 and carbon black N770, both mass ratioes are 3:1.Utilize two kinds of carbon blacks
Carry out cooperative compensating in dispersiveness, heat-resisting quantity, thermal conductivity, elasticity and reinforcing etc. difference, with reach it is reinforcing and
The complex optimum of dynamic property etc...
The paraffin oil is paraffin oil 2280.
The environment-friendly type accelerating agent is by zinc dithiophosphate class, benzothiazoles, sulfenamide type accelerators mixing
Synthesis accelerating agent (PFD).
The automotive wire bundle preparation method of low smell EPDM rubber, comprises the following steps:
(1) first ethylene propylene diene rubber is put into open mill, then puts into zinc oxide, stearic acid and anti-aging agent RD successively,
It is uniformly mixed, is further continued for input carbon black and paraffin oil, after mixing, finally puts into environment-friendly type accelerating agent and sulphur, be kneaded, obtain
To rubber compound;
(2) rubber compound is placed in mould and is once vulcanized, obtain one step cure EPDM rubber;
(3) take out one step cure EPDM rubber and carry out post-cure, that is, obtain the low smell EPDM rubber of purpose product.
The temperature once vulcanized in step (2) is 175~185 DEG C, and vulcanization time is 300~500s, sulfide stress 180
~200kg/cm2。
The temperature of post-cure is 125~150 DEG C in step (3), and vulcanization time is 2~4h.
Present invention employs raw material components such as ethylene propylene diene rubber, zinc oxide, stearic acid, wherein, zinc oxide and stearic acid
Cure activation system can be formed, so that the crosslink density and ageing-resistant performance of vulcanizate are improved, and also brand-new environment-friendly type promotes
In agent, primary accelerator, using zinc dithiophosphate class as secondary accelerating agent, three association are used as using sulfenamide and benzothiazoles
Same-action, greatly shortens vulcanization time, reduces sulfur consumption, reduces curing temperature, significantly improves the processing performance and thing of rubber
Mechanical performance is managed, simultaneously as the dosage of sulphur etc. is drastically reduce the area, so as to significantly reduce smell.Environment-friendly type promotes
Sulfenamide type accelerators in agent component has anti-scorch functional group-SN <, and effect is to suppress to form polysulfide, and low
The lower formation for reducing free sulphur of temperature, can preferably prevent incipient scorch.In sulfidation, the benzothiazoles in environment-friendly type accelerating agent
Accelerating agent decomposites group and plays a driving role, and curingprocess rate is fast.Removed in zinc dithiophosphate class pair accelerating agent structure containing active
Base, promote outside base, also has a transition metal ions, makes the unsaturated double-bond of rubber be more easy to polarize.Curingprocess rate faster, induces
Phase is shorter.
It is possible to cause sizing material roll release in addition, charging sequence is improper, can not be successfully operation, extend mixing time, Yi Fa
Green coke, which burns and crosses, to be refined, and reduces mix quality.The present invention in order to ensure mixing action be smoothed out and mixing, it is also stringent
Define the adding order of various raw material components.
Vulcanized twice during the rubber of the present invention, wherein, once vulcanization is vulcanizing agent, releasing agent etc. and life
Glue is refined together, then by hot press moulding, the process of formed product under the action of vulcanizing agent.Post-cure is rubber
Reach certain state of cure (vulcanization), remove the technique that heat source continues heating vulcanization.Carry out twice vulcanize the reason for primarily to
It is that properties of product more optimize, reaches effectively improving for the performances such as the heat-resisting, buckling of product, product small molecular can be removed and be harmful to
Noxious material.
Compared with prior art, present invention improves rubber odor dispersion adverse conditions, while EPDM material sheets are ensured
The relevant material property that body has, to rubber compounding carry out special designing so that its meet it is low distribute, high applicability etc.
Many characteristics.The rubber compounding of the present invention can not only meet rubber self character:Intensity, compression set is low temperature resistant,
It is ageing-resistant, beyond the characteristic such as resistance to ozone, while can more meet it is low distribute, the requirement of low smell, while also taken into account low stain
Characteristic.The associated vehicle parts produced with the formula are lifting in-car air quality, be played an important role.
Embodiment
With reference to specific embodiment, the present invention is described in detail.
In following each embodiments, the composition of environment-protecting comprehensive accelerating agent PFD:Zinc dithiophosphate class, benzothiazoles are secondary
The mass ratio of sulfonamides three classes promoter component is 1:4:5.
Embodiment 1
A kind of automotive wire bundle preparation method of low smell EPDM rubber, comprises the following steps:
(1) 2.5 parts of zinc oxide, stearic acid 0.8 are then first put into successively by 90 parts of input open mills of ethylene propylene diene rubber
Part and 1.5 parts of anti-aging agent RD, be uniformly mixed, be further continued for 70 parts of carbon black of input (carbon black N550 and carbon black N770 in proportion 3:1 is mixed
Conjunction forms) and 2,280 60 parts of paraffin oil, after mixing, 0.5 part of 1 part of environment-friendly type accelerating agent PFD and sulphur are finally put into, mixed
Refining, obtains rubber compound;
(2) rubber compound is placed in mould and is once vulcanized, temperature is 178 DEG C, vulcanization time 480s, sulfide stress
For 195kg/cm2, obtain one step cure EPDM rubber;
(3) one step cure EPDM rubber to be taken out, is sent into baking oven and carries out post-cure, the temperature of post-cure is 150 DEG C,
Vulcanization time is 4h, that is, obtains the low smell EPDM rubber of purpose product.
Embodiment 2
A kind of automotive wire bundle preparation method of low smell EPDM rubber, comprises the following steps:
(1) 4.5 parts of zinc oxide, stearic acid are then first put into successively by 110 parts of input open mills of ethylene propylene diene rubber
1.2 parts and 2.5 parts of anti-aging agent RD, are uniformly mixed, and are further continued for 110 parts of carbon black of input (carbon black N550 and carbon black N770 in proportion 3:
1 mixes) and 2,280 90 parts of paraffin oil, after mixing, finally put into 1.5 parts of environment-friendly type accelerating agent PFD and sulphur 1.0
Part, it is kneaded, obtains rubber compound;
(2) rubber compound is placed in mould and is once vulcanized, temperature is 185 DEG C, vulcanization time 300s, sulfide stress
For 190kg/cm2, one step cure EPDM rubber is obtained;
(3) one step cure EPDM rubber to be taken out, is sent into baking oven and carries out post-cure, the temperature of post-cure is 140 DEG C,
Vulcanization time is 4h, that is, obtains the low smell EPDM rubber of purpose product.
Embodiment 3
A kind of automotive wire bundle preparation method of low smell EPDM rubber, comprises the following steps:
(1) 3 parts of zinc oxide, 1 part of stearic acid are then first put into successively by 100 parts of input open mills of ethylene propylene diene rubber
With 2 parts of anti-aging agent RD, it is uniformly mixed, is further continued for 90 parts of carbon black of input (carbon black N550 and carbon black N770 in proportion 3:1 mixing and
Into) and 2,280 75 parts of paraffin oil, after mixing, 0.6 part of 0.9 part of environment-friendly type accelerating agent PFD and sulphur are finally put into, mixed
Refining, obtains rubber compound;
(2) rubber compound is placed in mould and is once vulcanized, temperature is 180 DEG C, vulcanization time 420s, sulfide stress
For 190kg/cm2, obtain one step cure EPDM rubber;
(3) one step cure EPDM rubber to be taken out, is sent into baking oven and carries out post-cure, the temperature of post-cure is 125 DEG C,
Vulcanization time is 6h, that is, obtains the low smell EPDM rubber of purpose product.
Embodiment 4
A kind of automotive wire bundle preparation method of low smell EPDM rubber, comprises the following steps:
(1) 3 parts of zinc oxide, 1.1 parts of stearic acid are then first put into successively by 95 parts of input open mills of ethylene propylene diene rubber
With 1.9 parts of anti-aging agent RD, it is uniformly mixed, is further continued for 100 parts of carbon black of input (carbon black N550 and carbon black N770 in proportion 3:1 mixing
Into) and 2,280 80 parts of paraffin oil, after mixing, 0.5 part of 0.8 part of environment-friendly type accelerating agent PFD and sulphur are finally put into, mixed
Refining, obtains rubber compound;
(2) rubber compound is placed in mould and is once vulcanized, temperature is 175 DEG C, vulcanization time 500s, sulfide stress
For 200kg/cm2, obtain one step cure EPDM rubber;
(3) one step cure EPDM rubber to be taken out, is sent into baking oven and carries out post-cure, the temperature of post-cure is 135 DEG C,
Vulcanization time is 5h, that is, obtains the low smell EPDM rubber of purpose product.
Comparative example 1
A kind of automotive wire bundle preparation method of low smell EPDM rubber, comprises the following steps:
(1) 2.5 parts of zinc oxide, stearic acid 0.8 are then first put into successively by 90 parts of input open mills of ethylene propylene diene rubber
Part and 1.5 parts of anti-aging agent RD, be uniformly mixed, be further continued for 70 parts of carbon black of input (carbon black N550 and carbon black N770 in proportion 3:1 is mixed
Conjunction forms) and 2,280 60 parts of paraffin oil, after mixing, finally put into 1 part of zinc dithiophosphate class accelerating agent and sulphur 0.5
Part, it is kneaded, obtains rubber compound;
(2) rubber compound is placed in mould and is once vulcanized, temperature is 178 DEG C, vulcanization time 480s, sulfide stress
For 190kg/cm2, one step cure EPDM rubber is obtained;
(3) one step cure EPDM rubber to be taken out, is sent into baking oven and carries out post-cure, the temperature of post-cure is 150 DEG C,
Vulcanization time is 4h, that is, obtains the low smell EPDM rubber of purpose product.
Comparative example 2
A kind of automotive wire bundle preparation method of low smell EPDM rubber, comprises the following steps:
(1) 2.5 parts of zinc oxide, stearic acid 0.8 are then first put into successively by 90 parts of input open mills of ethylene propylene diene rubber
Part and 1.5 parts of anti-aging agent RD, be uniformly mixed, be further continued for 70 parts of carbon black of input (carbon black N550 and carbon black N770 in proportion 3:1 is mixed
Conjunction forms) and 2,280 60 parts of paraffin oil, after mixing, 1 part of sulfenamide type accelerators is finally put into, 0.5 part of sulphur, is mixed
Refining, obtains rubber compound;
(2) rubber compound is placed in mould and is once vulcanized, temperature is 178 DEG C, vulcanization time 480s, sulfide stress
For 190kg/cm2, obtain one step cure EPDM rubber;
(3) one step cure EPDM rubber to be taken out, is sent into baking oven and carries out post-cure, the temperature of post-cure is 150 DEG C,
Vulcanization time is 2h, that is, obtains the low smell EPDM rubber of purpose product.
Comparative example 3
A kind of automotive wire bundle preparation method of low smell EPDM rubber, comprises the following steps:
(1) 2.5 parts of zinc oxide, stearic acid 0.8 are then first put into successively by 90 parts of input open mills of ethylene propylene diene rubber
Part and 1.5 parts of anti-aging agent RD, be uniformly mixed, be further continued for 70 parts of carbon black of input (carbon black N550 and carbon black N770 in proportion 3:1 is mixed
Conjunction forms) and 2,280 60 parts of paraffin oil, after mixing, 0.5 part of 1 part of environment-friendly type accelerating agent PFD and sulphur are finally put into, mixed
Refining, obtains rubber compound;
(2) rubber compound is placed in mould and is once vulcanized, temperature is 178 DEG C, vulcanization time 480s, sulfide stress
For 190kg/cm2, that is, obtain purpose product E PDM rubber.
Comparative example 4
A kind of automotive wire bundle preparation method of low smell EPDM rubber, comprises the following steps:
(1) by 90 parts of ethylene propylene diene rubber, 2.5 parts of zinc oxide, 0.8 part of stearic acid, 1.5 parts of anti-aging agent RD, 70 parts of carbon black
(carbon black N550 and carbon black N770 in proportion 3:1 mixes), 2,280 60 parts of paraffin oil, 1 part of environment-friendly type accelerating agent PFD and sulphur
In 0.5 part of input kneading machine of sulphur, it is kneaded, obtains rubber compound;
(2) rubber compound is placed in mould and is once vulcanized, temperature is 178 DEG C, vulcanization time 480s, sulfide stress
For 195kg/cm2, obtain one step cure EPDM rubber;
(3) one step cure EPDM rubber to be taken out, is sent into baking oven and carries out post-cure, the temperature of post-cure is 150 DEG C,
Vulcanization time is 4h, that is, obtains the low smell EPDM rubber of purpose product.
Above-described embodiment and EPDM rubber made of comparative example are detected, concrete outcome is as follows:
1 mechanical property of materials of table is tested
2 distribution performance of table is tested
It can be seen that according to above-mentioned two table compared to embodiment 1-4, due to using single kind in comparative example 1-2
Accelerating agent so that it is since the vulcanization crosslinking time is too short or sulphur is opposite insufficient with causing to be crosslinked to very few, so as to influence
Vulcanize the physical mechanical property of rubber.And comparative example 3 is compared with embodiment, due to only with being once crosslinked, and cause sulphur
Change the molecule for still containing more small molecular amount in rubber, it is easy to escape, so as to cause odor detection unqualified.
The above-mentioned description to embodiment is understood that for ease of those skilled in the art and using invention.
Person skilled in the art obviously easily can make these embodiments various modifications, and described herein general
Principle is applied in other embodiment without by performing creative labour.Therefore, the invention is not restricted to above-described embodiment, ability
Field technique personnel disclose according to the present invention, do not depart from improvement that scope made and modification all should be the present invention's
Within protection domain.
Claims (7)
1. the low smell EPDM rubber of a kind of automotive wire bundle, it is characterised in that include the component of following parts by weight:EPDM
90~110 parts of rubber, 2.5~4.5 parts of zinc oxide, 0.8~1.2 part of stearic acid, 70~110 parts of carbon black, 60~90 parts of paraffin oil,
0.1~0.5 part of sulphur, 1.5~2.5 parts of anti-aging agent RD, 0.5~1.0 part of environment-friendly type accelerating agent.
2. the low smell EPDM rubber of a kind of automotive wire bundle according to claim 1, it is characterised in that the carbon black is
The mixture of carbon black N550 and carbon black N770, both mass ratioes are 3:1.
A kind of 3. low smell EPDM rubber of automotive wire bundle according to claim 1, it is characterised in that the paraffin oil
For paraffin oil 2280.
A kind of 4. low smell EPDM rubber of automotive wire bundle according to claim 1, it is characterised in that the environment-friendly type
Accelerating agent is by zinc dithiophosphate class, benzothiazoles, the synthesis accelerating agent of sulfenamide type accelerators mixing.
5. the preparation method of the low smell EPDM rubber of automotive wire bundle as described in Claims 1 to 4 is any, it is characterised in that
Comprise the following steps:
(1) first ethylene propylene diene rubber is put into open mill, then puts into zinc oxide, stearic acid and anti-aging agent RD, mixing successively
Uniformly, input carbon black and paraffin oil are further continued for, after mixing, environment-friendly type accelerating agent and sulphur is finally put into, is kneaded, is mixed
Refining glue;
(2) rubber compound is placed in mould and is once vulcanized, obtain one step cure EPDM rubber;
(3) take out one step cure EPDM rubber and carry out post-cure, that is, obtain the low smell EPDM rubber of purpose product.
A kind of 6. automotive wire bundle according to claim 5 preparation method of low smell EPDM rubber, it is characterised in that step
Suddenly the temperature once vulcanized in (2) is 175~185 DEG C, and vulcanization time is 300~500s, and sulfide stress is 180~200kg/
cm2。
A kind of 7. automotive wire bundle according to claim 5 preparation method of low smell EPDM rubber, it is characterised in that step
Suddenly the temperature of post-cure is 125~150 DEG C in (3), and vulcanization time is 2~4h.
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CN201610962514.4A CN108017842A (en) | 2016-11-04 | 2016-11-04 | A kind of automotive wire bundle low smell EPDM rubber and preparation method thereof |
PCT/CN2016/113586 WO2018082187A1 (en) | 2016-11-04 | 2016-12-30 | Low odor epdm rubber and preparation method therefor |
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CN108676261A (en) * | 2018-06-22 | 2018-10-19 | 广东丰能环保科技股份有限公司 | A kind of automobile wiring harness sheath |
CN109054194A (en) * | 2018-06-29 | 2018-12-21 | 宁国中信零部件有限公司 | A kind of idle call ageing-resistant rubber formula and preparation method thereof |
CN108976617A (en) * | 2018-07-25 | 2018-12-11 | 南京金三力橡塑有限公司 | Low sporadic EPDM rubber of a kind of soft and preparation method thereof |
CN109354782A (en) * | 2018-11-21 | 2019-02-19 | 四川福翔科技有限公司 | Applied to composition, preparation method and the rubber tube for preparing rubber tube |
CN109627605A (en) * | 2018-12-12 | 2019-04-16 | 常熟市海虞橡胶有限公司 | A kind of low VOC sealing strip rubber compound of low smell |
CN110845803A (en) * | 2019-12-02 | 2020-02-28 | 河北佰特橡胶有限公司 | Odorless EPDM (ethylene-propylene-diene monomer) mixed synthetic rubber and preparation method thereof |
CN110845803B (en) * | 2019-12-02 | 2022-09-09 | 河北佰特橡胶有限公司 | Odorless EPDM (ethylene-propylene-diene monomer) mixed synthetic rubber and preparation method thereof |
CN112063058A (en) * | 2020-08-31 | 2020-12-11 | 兴宇汽车零部件股份有限公司 | Low-VOC rubber sealing strip and preparation method thereof |
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