CN108005663A - Export & import exempts from tube drawing consolidation by freezing construction method - Google Patents

Export & import exempts from tube drawing consolidation by freezing construction method Download PDF

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Publication number
CN108005663A
CN108005663A CN201711365446.4A CN201711365446A CN108005663A CN 108005663 A CN108005663 A CN 108005663A CN 201711365446 A CN201711365446 A CN 201711365446A CN 108005663 A CN108005663 A CN 108005663A
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CN
China
Prior art keywords
freezing
tube drawing
pipe
exempt
hole
Prior art date
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Pending
Application number
CN201711365446.4A
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Chinese (zh)
Inventor
叶松明
李吉勇
杨成龙
康杰
陈希杰
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Shanghai Foundation Engineering Group Co Ltd
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Shanghai Foundation Engineering Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Foundation Engineering Group Co Ltd filed Critical Shanghai Foundation Engineering Group Co Ltd
Priority to CN201711365446.4A priority Critical patent/CN108005663A/en
Publication of CN108005663A publication Critical patent/CN108005663A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/001Improving soil or rock, e.g. by freezing; Injections
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Soil Sciences (AREA)
  • Investigation Of Foundation Soil And Reinforcement Of Foundation Soil By Compacting Or Drainage (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The present invention relates to a kind of export & import to exempt from tube drawing consolidation by freezing construction method, its step is:1)Freezing hole is crept into be installed with frigo;2)Exempt from tube drawing to make and be bonded;3)Exempt from the decentralization of tube drawing;4)Exempt from tube drawing and suppress test;5)Exempt from the installation of tube drawing goat's horn;6)Actively freeze;7)Portal is cut;8)Liquid supply pipe is extracted, driving originates.The export & import of the present invention exempts from tube drawing consolidation by freezing construction method, exempt from tube drawing using for congelation, in development machine export & import, it need not carry out pulling out freezing pipe operation, directly shield-tunneling construction can be carried out after frozen construction reaches requirement, thus avoid in conventional tube drawing operation because tube drawing and caused by freezing hole rupture and cause construction safety problem.

Description

Export & import exempts from tube drawing consolidation by freezing construction method
Technical field
Exempt from tube drawing consolidation by freezing construction method during the present invention relates to a kind of development machine into hole, more particularly, to shield machine into The exempting from of being reinforced to the soil body on the outside of tunnel and push pipe received well and starting well building enclosure of appearing pulls out construction method.
Background technology
Construction of Urban Rail Traffic often uses shield construction, and shield machine is when appearing, in order to ensure that it is preferable that the soil body has Independence, generally carries out region foundation stabilization of appearing using cement system engineering method.Recently as the rapid development of track traffic, car The depth stood is more and more deeper, inevitably encounters sandy soil layer.In order to ensure shield starting safety, preferably block pressure-bearing and contain Water layer, can aid in freezing consolidation.Construction freezing method is as a kind of ripe construction technology, in Construction of Urban Rail Traffic In achieve suitable rich experience achievement.Its main purpose is to maintain the stabilization of the region reinforcement soil body of appearing, and ensures shield machine Appear safety, and the material that conventional freezing pipe uses is carbon steel, after freezing efficiency reaches design requirement, it is necessary to which hole is enclosed in The freezing pipe in portion is pulled out rear shield and just can normally be promoted.When normal extubation time generally needs 8-10 small, the consuming time is longer, and Need to thaw temporarily before tube drawing;Carbon steel can become fragile under cryogenic, there is disconnected manage-style danger when carrying out pulling out operation, once pull out It is disconnected, processing procedure can complex, and time-consuming longer, the soil body can rise again defrosting, then shield starting there is sizable Risk.In order to avoid pulling off this construction risk of freezing pipe, a kind of pvc pipe is considered as freezing pipe, pvc pipe is after freezing It can become fragile, shield cutter can directly cut freezing pipe, it is not necessary to carry out tube drawing operation, avoid possible during tube drawing break Manage, gush sand and emit the dangerous situations such as water, improve the security that shield machine is appeared.
The content of the invention
The present invention is to provide for a kind of export & import and exempts from tube drawing consolidation by freezing construction method, and this method makes development machine into (going out) hole During, without carrying out pulling out freezing pipe operation, shield-tunneling construction directly can be carried out after frozen construction reaches requirement, so as to keep away Exempt from conventional tube drawing operation because tube drawing and caused by freezing hole rupture and cause construction safety problem.
To achieve the above object, the technical scheme is that:A kind of export & import exempts from tube drawing consolidation by freezing construction method, its Step is:
1) freezing hole drilling is installed with frigo
(1) before horizontal frozen hole drilling, first using Φ 121mm diamond drill machine first time perforates, coring after 400mm is crept into, Fixed orifice device and pressing device are installed, then use Φ 96mm diamond bits instead, concrete chemise and enclosure wall are drilled through, Ran Houhuan Φ 89mm freezing pipes are as rod boring, until boring up to design hole depth;
(2) load freezing pipe in freezing hole, and suppress leak test;
(3) liquid supply pipe is loaded in freezing pipe, then installation goes, circuit goat's horn and freezes pipe end-cap;
(4) warm hole construction is carried out using the construction method identical with freezing hole, fills proportion in the temperature tube in warm hole 1.26~1.265 brine;
2) exempt from tube drawing to make and be bonded
Exempt to be uniformly coated with glue in tube drawing what is made, glue is then stamped on bonding plane is treated, it is suitable by tube drawing is exempted from A direction and rotate a quarter circle insertion pipe fitting, glue is evenly distributed, after fully-inserted, fixed more than 25min;
3) decentralization of tube drawing is exempted from
To ensure that exempting from tube drawing smoothly transfers, and during decentralization, can borrow drilling jacking, uniform speed slow is extruded It is put into freezing hole;
4) exempt from tube drawing and suppress test
Exempt from tube drawing decentralization end to carry out suppressing test;
5) installation of tube drawing goat's horn is exempted from
To ensure there are enough space connections into, liquid back pipe, exempting from the external section steel pipe of tube drawing ring flange, exempting to pull out freezing hole The access set brine distributing ring by the way of in parallel, is easy to observation during freezing and controls the brine recycling of each freezing hole;
6) actively freeze
In tube drawing freezing process is exempted from, timing detects brine temp, brine flow and frozen soil wall spread scenarios, in time adjustment Freezing system operating parameter, freezing system enters after working well actively to be freezed;
7) portal is cut
After solidification point, carry out portal and cut;
8) liquid supply pipe is extracted, driving originates
Portal extracts liquid supply pipe after cutting, development machine need not extract freezing pipe, and cutterhead normally directly appear by rotation.
In step 1), in order to ensure borehole accuracy, when 5m drills before drilling, drilling rod verticality is checked repeatedly, adjustment is bored Seat in the plane is put, and using decompression drilling.
In step 1), in freezing pipe tripping in drilling before will first pipe arrangement, during bonding, glue should be smeared uniformly full.Lower good jelly After tying pipe, with inclinometer deviational survey, and repetition measurement freezes hole depth;Carry out suppressing leak test after freezing length of tube and deflection qualification;Freeze It is qualified for pressure testing to stablize 30 minutes unchanged persons of pressure between 0.7~1.0MPa for hole leak test pressure control.
The beneficial effects of the invention are as follows:
The export & import of the present invention exempts from tube drawing consolidation by freezing construction method, exempts from tube drawing using for congelation, is tunneling During machine export & import, without carrying out pulling out freezing pipe operation, shield-tunneling construction directly can be carried out after frozen construction reaches requirement, from And avoid in conventional tube drawing operation because tube drawing and caused by freezing hole rupture and cause construction safety problem.
Brief description of the drawings
Fig. 1 is development machine into hole schematic diagram;
Fig. 2 is that development machine is appeared schematic diagram;
Fig. 3 is to exempt from pipe drawing device schematic diagram;
Fig. 4 is to exempt from tube drawing position distribution schematic diagram;
The export & import that Fig. 5 is the present invention exempts from tube drawing consolidation by freezing construction method flow chart.
Embodiment
Below in conjunction with the accompanying drawings with specific implementation, the present invention is further explained.
As shown in Figures 1 to 5, a kind of export & import exempts from tube drawing consolidation by freezing construction method, be related to development machine 1, active well 2, Building enclosure 3, tunnel 4, go along with sb. to guard him stabilization zone 5, consolidation by freezing area 6, exempt from tube drawing 7.
Exempt from tube drawing selection:According to the required macromolecule pvc pipe for freezing regional geology and temperature selection corresponding material.Exempt from tube drawing Equipment, instrument needed for bonding:
Exempt from main material such as table 1 needed for tube drawing bonding
Table 1 exempts from tube drawing bonding material requested
Classification Exempt to pull out glue Rag Fine sandpaper Identification pencil Tape measure Cutting machine
Quantity It is some It is some It is some It is some It is some It is some
Exempt from tube drawing frozen construction specific implementation method:
1) freezing hole drilling is installed with frigo
1. before horizontal resistance force, it is necessary to Φ 121mm diamond drill machine first time perforates will be first used, creep into coring after 400mm, Fixed orifice device and pressing device are installed, Φ 96mm diamond bits is then used instead, concrete chemise and enclosure wall is drilled through, then Φ 89mm freezing pipes are changed as rod boring, until boring up to design hole depth.
2. in order to ensure borehole accuracy, perforate section drilling is crucial.When 5m drills before drilling, it is vertical drilling rod to be checked repeatedly Degree, adjustment drilling machine position, and using decompression drilling.
3. before tying in pipe tripping in drilling will first pipe arrangement, during bonding, glue should be smeared uniformly full.Under after good freezing pipe, use Inclinometer deviational survey, and repetition measurement freezes hole depth.Carry out suppressing leak test after freezing length of tube and deflection qualification.Freezing hole leak test pressure It is qualified for pressure testing to stablize 30 minutes unchanged persons of pressure between 0.7~1.0MPa for control.
4. the tripping in liquid supply pipe in freezing pipe, then installation goes, circuit goat's horn and freezes pipe end-cap.
5. warm hole construction method and requirement are identical with freezing hole, proportion 1.26~1.265 is filled in lower good temperature tube Brine.
2) tube drawing preliminary preparation is exempted from:
1., blanking:The length of the good pipeline to be cut of amount, carries out mark, and pipeline placement cutting machine is fixed (if not solid It is fixed, it is necessary to assure cutting sheet is vertical with pipeline, cutting mouth it is neat), start cutting machine, the pipeline that breaks of imposing uniformity without examining individual cases;
2., chamfering:The pipeline just cut, it is necessary to cutting mouth is ground edging at the angle of angle grinder, to be carried out to pipe end 2-3 millimeters of chamfering, is scraped in bellmouth with glue during free bonding, avoids the pipeline caused by artificial construction wrong reduces bonding plane Reveal bonding site;
3., mill flower:Two bonding planes are ground with sand paper and are spent, ensure the bonding quality of pipeline, according to line size come grind spend it is viscous Junction length is 60-70mm, it is impossible to excessive or too small;
4., cleaning:Two bonding planes must use rag wiped clean, and old pipe fitting must use detergent cleaning bonding plane.
3) bonding of tube drawing is exempted from
1., glue is uniformly coated with pipe fitting, then stamp glue on bonding plane is treated, pipe end is about 1cm and needs Thick some glue is uniformly applied, then at 1-4cm, equably applies one layer of thin glue;
2., will exempt from tube drawing along a direction slightly rotate a quarter circle insertion pipe fitting, glue is evenly distributed, completely , it is necessary to which fixation is not less than 25min after insertion.
4) decentralization of tube drawing is exempted from
To ensure that exempting from tube drawing smoothly transfers, and during decentralization, can borrow drilling jacking, uniform speed slow is extruded It is put into freezing hole, such as Fig. 4.
5) exempt from tube drawing and suppress test
Exempt from tube drawing decentralization to terminate to carry out suppressing test, suppress a connection mode such as Fig. 3:Pressure gauge 8,9. steel flange disk 9, PVC ring flanges 10, steel pipe 11, Rubber washer 12, exempt from tube drawing 7.Under after good freezing pipe, with inclinometer deviational survey, and repetition measurement freezes hole depth Degree.Carry out suppressing leak test after freezing length of tube and deflection qualification.Freezing hole leak test pressure is controlled between 0.7~1.0MPa, surely The unchanged person of pressure is qualified for pressure testing within fixed 15 minutes.
6) installation of tube drawing goat's horn is exempted from
To ensure there are enough space connections into, liquid back pipe, exempt from the external section steel pipe of tube drawing ring flange in PVC,.PVC exempts from Freezing hole access set brine distributing ring by the way of in parallel is pulled out, is easy to observation during freezing and controls the brine of each freezing hole to follow Ring.
7) actively freeze
Equipment is debugged after installing and test running.In test running, each state such as pressure, temperature is adjusted at any time Parameter, makes unit be run under the conditions of the technical parameter in relation to technological procedure and design requirement.In freezing process, timing detects Brine temp, brine flow and frozen soil wall spread scenarios, adjust freezing system operating parameter if necessary, and freezing system works well Enter afterwards and actively freeze.
Due to PVC, to exempt from tube drawing freezing pipe thermal conductivity factor small compared with traditional carbon steel, has one to solidification point freezing early stage Fixed influence, early period, freeze-off time was longer, but freezed in the later stage to develop speed substantially consistent with carbon steel tubing.General PVC exempts to pull out Freezing pipe freeze-off time 10 days longer than conventional duration of freezing or so, about needs 40-45 days altogether.
8) portal is cut
After solidification point, carry out portal and cut, the plastics for freezing liquid supply pipe use due to PVC are connected with steel flange disk Connect, during portal is cut, concrete block inevitably pounds ring flange, easily cracks freezing pipe, causes to freeze brine loss, Freezing efficiency is influenced, need to consider to carry out ring flange special protection in construction.
9) liquid supply pipe is extracted, driving originates
Portal extracts liquid supply pipe after cutting, and due to PVC easily brittle failures at low temperature, development machine need not extract freezing pipe cutterhead Normal rotation is directly appeared, and is brought great convenience to bad ground shield starting.

Claims (3)

1. a kind of export & import exempts from tube drawing consolidation by freezing construction method, it is characterised in that concretely comprises the following steps:
1)Freezing hole is crept into be installed with frigo
(1)Before horizontal frozen hole drilling, first using Φ 121mm diamond drill machine first time perforates, coring after 400mm, installation are crept into Fixed orifice device and pressing device, then use Φ 96mm diamond bits instead, concrete chemise and enclosure wall are drilled through, then change Φ 89mm freezing pipes are as rod boring, until boring up to design hole depth;
(2)Load freezing pipe in freezing hole, and suppress leak test;
(3)Load liquid supply pipe in freezing pipe, then installation goes, circuit goat's horn and freezes pipe end-cap;
(4)Warm hole construction is carried out using the construction method identical with freezing hole, fills proportion 1.26 in the temperature tube in warm hole ~1.265 brine;
2)Exempt from tube drawing to make and be bonded
Exempt to be uniformly coated with glue in tube drawing what is made, glue is then stamped on bonding plane is treated, tube drawing will be exempted from along one A direction rotates a quarter circle insertion pipe fitting, glue is evenly distributed, after fully-inserted, fixed more than 25min;
3)Exempt from the decentralization of tube drawing
To ensure that exempting from tube drawing smoothly transfers, and during decentralization, can borrow drilling jacking, uniform speed slow is squeezed into Freezing hole;
4)Exempt from tube drawing and suppress test
Exempt from tube drawing decentralization end to carry out suppressing test;
5)Exempt from the installation of tube drawing goat's horn
To ensure there are enough space connections into, liquid back pipe, exempting from the external section steel pipe of tube drawing ring flange, exempting to pull out freezing hole use Mode access set brine distributing ring in parallel, is easy to observation during freezing and controls the brine recycling of each freezing hole;
6)Actively freeze
In tube drawing freezing process is exempted from, timing detects brine temp, brine flow and frozen soil wall spread scenarios, and adjustment in time is freezed System operational parameters, freezing system enters after working well actively to be freezed;
7)Portal is cut
After solidification point, carry out portal and cut;
8)Liquid supply pipe is extracted, driving originates
Portal extracts liquid supply pipe after cutting, development machine need not extract freezing pipe, and cutterhead normally directly appear by rotation.
2. export & import according to claim 1 exempts from tube drawing consolidation by freezing construction method, it is characterised in that:Step 1)In, it is Guarantee borehole accuracy, when 5m drills before drilling, will check drilling rod verticality, adjustment drilling machine position repeatedly, and bore using decompression Into.
3. export & import according to claim 1 exempts from tube drawing consolidation by freezing construction method, it is characterised in that:Step 1)In, freeze Before tying in pipe tripping in drilling will first pipe arrangement, during bonding, glue should smear it is uniformly full, after lower good freezing pipe, with inclinometer deviational survey, And repetition measurement freezes hole depth;Carry out suppressing leak test after freezing length of tube and deflection qualification;The control of freezing hole leak test pressure 0.7~ Between 1.0MPa, it is qualified for pressure testing to stablize 30 minutes unchanged persons of pressure.
CN201711365446.4A 2017-12-18 2017-12-18 Export & import exempts from tube drawing consolidation by freezing construction method Pending CN108005663A (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108843336A (en) * 2018-07-02 2018-11-20 中国铁建重工集团有限公司 Development machine, development machine cutterhead and cutter replacing method
CN110030007A (en) * 2019-05-06 2019-07-19 济南城建集团有限公司 Shield horizontal freezing receives construction method
CN112502715A (en) * 2020-11-08 2021-03-16 上海市隧道工程轨道交通设计研究院 Temporary plugging and reinforcing method for end of shield tunnel
CN113279714A (en) * 2021-06-15 2021-08-20 北京中煤矿山工程有限公司 Device and process for pulling out drilling rod of anti-sand-gushing water-falling freezing pipe in subway tunnel construction
CN115306407A (en) * 2022-09-13 2022-11-08 中铁一局集团有限公司 Method for shield launching by adopting vertical liquid nitrogen freezing reinforcement and steel sleeve

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101775796A (en) * 2009-11-30 2010-07-14 北京中煤矿山工程有限公司 Unplugging-free freezer
CN103590835A (en) * 2013-11-28 2014-02-19 北京中煤矿山工程有限公司 PVC freezing pipe for shield tunneling freeze-consolidation
CN104695964A (en) * 2013-12-04 2015-06-10 宏润建设集团股份有限公司 Subway shield tunnel freeze entering method
CN104790961A (en) * 2015-04-27 2015-07-22 海南大学 Vertical cup type freezing reinforcement structure and method at shield tunnel end
CN105952458A (en) * 2016-03-29 2016-09-21 中铁时代建筑设计院有限公司 Shield tunnel end semispherical freezing wall reinforcement structure and construction method thereof
CN206495675U (en) * 2017-02-16 2017-09-15 万甸甸 A kind of shield export & import consolidation by freezing PVC freezing pipes

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101775796A (en) * 2009-11-30 2010-07-14 北京中煤矿山工程有限公司 Unplugging-free freezer
CN103590835A (en) * 2013-11-28 2014-02-19 北京中煤矿山工程有限公司 PVC freezing pipe for shield tunneling freeze-consolidation
CN104695964A (en) * 2013-12-04 2015-06-10 宏润建设集团股份有限公司 Subway shield tunnel freeze entering method
CN104790961A (en) * 2015-04-27 2015-07-22 海南大学 Vertical cup type freezing reinforcement structure and method at shield tunnel end
CN105952458A (en) * 2016-03-29 2016-09-21 中铁时代建筑设计院有限公司 Shield tunnel end semispherical freezing wall reinforcement structure and construction method thereof
CN206495675U (en) * 2017-02-16 2017-09-15 万甸甸 A kind of shield export & import consolidation by freezing PVC freezing pipes

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108843336A (en) * 2018-07-02 2018-11-20 中国铁建重工集团有限公司 Development machine, development machine cutterhead and cutter replacing method
CN108843336B (en) * 2018-07-02 2024-02-02 中国铁建重工集团股份有限公司 Heading machine, heading machine cutterhead and cutter changing method
CN110030007A (en) * 2019-05-06 2019-07-19 济南城建集团有限公司 Shield horizontal freezing receives construction method
CN112502715A (en) * 2020-11-08 2021-03-16 上海市隧道工程轨道交通设计研究院 Temporary plugging and reinforcing method for end of shield tunnel
CN113279714A (en) * 2021-06-15 2021-08-20 北京中煤矿山工程有限公司 Device and process for pulling out drilling rod of anti-sand-gushing water-falling freezing pipe in subway tunnel construction
CN115306407A (en) * 2022-09-13 2022-11-08 中铁一局集团有限公司 Method for shield launching by adopting vertical liquid nitrogen freezing reinforcement and steel sleeve

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