CN107983578B - A kind of coating apparatus - Google Patents

A kind of coating apparatus Download PDF

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Publication number
CN107983578B
CN107983578B CN201711461718.0A CN201711461718A CN107983578B CN 107983578 B CN107983578 B CN 107983578B CN 201711461718 A CN201711461718 A CN 201711461718A CN 107983578 B CN107983578 B CN 107983578B
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China
Prior art keywords
gear
rotating cylinder
steel ball
rinse bath
cleaning
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Application number
CN201711461718.0A
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Chinese (zh)
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CN107983578A (en
Inventor
孙文清
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Hunan Guanhua New Materials Co.,Ltd.
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Ningbo High Tech Zone Wentu Sheng Textile Co Ltd
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Priority to CN201711461718.0A priority Critical patent/CN107983578B/en
Publication of CN107983578A publication Critical patent/CN107983578A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/12Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application

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  • Treatment Of Fiber Materials (AREA)

Abstract

The invention belongs to a kind of technologies for liquid or other fluids being applied to body surface, and in particular to a kind of coating apparatus;Including rack, feed unit, bonding unit, drying unit and discharging unit are successively arranged in rack;The portion of smoothing includes steel ball, pressure spring and the cam for intermittently striking steel ball;Bonding portion includes for rolling the upper roller of base fabric and being used to support the lower roll of transfer paper;Cleaning section includes the rotating cylinder connecting with gantry rotation, and the cleaning device for cleaning upper roller surface is rotatably connected on rotating cylinder;Transmission mechanism includes motor, upper roll gear, lower roll gear, rotating cylinder gear, drive bevel gear and driven wheel of differential.This programme can effectively prevent base fabric and crumple in coating process.

Description

A kind of coating apparatus
Technical field
The invention belongs to a kind of technologies for liquid or other fluids being applied to body surface, and in particular to a kind of painting laying It is standby.
Background technique
Coating is called coating, refers to and is equably coated with one or more layers high-molecular compound in fabric surface, passes through bonding Act on the arrangement processing technology that fabric surface forms one layer or plural layers.Its object is to improve the feel of fabric, outer Sight and style, increase fabric by many new functions, such as radix saposhnikoviae, waterproof, moisture-inhibiting, DOWN PROOF, fire-retardant, shading function.
Traditional coating process is mostly direct coating, i.e., by coating agent solvent or water concentration dilution as needed, and adds Necessary medicament and colorant are made into coating slurry, are uniformly coated in base fabric, then drying, bake with spreader, make solvent Or moisture evaporation, one layer of tough and tensile film is formed in base fabric.This method when in use, equably applies to guarantee that coating is starched It overlays in base fabric, generally requires with jockey pulley that the both ends of base fabric are exceptionally straight.
However as the development of textile technology, this method is unsuitable for some emerging textile materials, especially It is some frivolous open texture shapes and to tension more sensitive a kind fabric, such as leno, lint, knitted fabric etc., because of tension It is easy to that fabric is allowed to damage or deform.To solve this problem, emerging a kind of transfer membrane formation process at present;It is first to starch coating It is coated in through then overlapping base fabric and transfer paper and turning through roll compacting roller face-to-face on the pretreated transfer paper of organosilicon or metal tape It moves on in base fabric, after cooling, by transfer paper and process fabric and separate.
However existing transfer membrane formation process has certain problems: roll compacting roller is when rolling base fabric and transfer paper, base Cloth is easy to appear the phenomenon that crumpling, and wherein one of the reason for this phenomenon occur is that roll compacting roller roll surface is not smooth enough, especially It is that batting when handling some fabrics easily to lose hair or feathers, on fabric is easy to be sticked to roll compacting roller table when roll compacting roller rolls Face, so accumulation are increased, and more increase the roughness of roll compacting roller surface, wrinkle phenomenon becomes apparent.
Summary of the invention
The purpose of the present invention is to provide a kind of coating apparatus, can effectively prevent base fabric and crumple in coating process.
To achieve the above object, the invention provides the following technical scheme: a kind of coating apparatus, including rack, in rack according to It is secondary to be equipped with feed unit, bonding unit, drying unit and discharging unit, bonding unit include the portion that smooths, bonding portion, cleaning section and Transmission mechanism, the portion of smoothing is between feed unit and bonding portion, and cleaning section is between bonding portion and discharging unit;Smooth portion Including steel ball, pressure spring and cam for intermittently striking steel ball, pressure spring and cam are located at the both ends of steel ball, and pressure spring one end It is connect with rack, the other end is connect with steel ball;Bonding portion includes for rolling the upper roller of base fabric and being used to support under transfer paper Roller, and upper roller is connect with gantry rotation with lower roll;Cleaning section includes the rotating cylinder connecting with gantry rotation, is rotatablely connected on rotating cylinder There is the cleaning device for cleaning upper roller surface, and is connected with return unit between cleaning device and rotating cylinder;Transmission mechanism include motor, on Roller gear, lower roll gear, rotating cylinder gear, drive bevel gear and driven wheel of differential;The output shaft and rotating cylinder gear of motor are fixed to be connected It connecing, rotating cylinder gear is fixedly connected with rotating cylinder, and rotating cylinder gear is engaged with upper roll gear, and upper roll gear is engaged with lower roll gear, and Upper roll gear is equal with the diameter of lower roll gear, and upper roll gear is fixedly connected with upper roller, and lower roll gear is fixedly connected with lower roll, main Dynamic bevel gear is fixedly connected with upper roll gear, and drive bevel gear and driven wheel of differential engagement, driven wheel of differential are fixed with cam Connection.
The beneficial effect of above-mentioned technical proposal is:
1, by steel ball, pressure spring and cam, steel ball is rolled around in scrim surfaces, it can be by scrim surfaces Fold achievees the effect that leveling, and the portion of smoothing is can base fabric to be entered in this way between feed unit and bonding portion To bonding portion and transfer paper carry out it is be overlapped, bind before just smoothed, can effectively avoid base fabric appearance when being delivered to bonding portion Fold, so that base fabric coating be effectively prevent to crumple.
2, by allowing cleaning device to clean the surface of upper roller under drum rotation effect, the hair of roller surface can effectively be removed The foreign matters such as wadding guarantee that upper roller is in smooth state always to avoid the case where increasing the frictional force between upper roller and base fabric, into One step prevent base fabric it is be overlapped with transfer paper, bonding during crumple.
3, by allowing upper roll gear to engage with lower roll gear, and the two diameter is equal, so that the revolving speed one of upper roller and lower roll It causes, it can be to avoid because of the case where being subjected to displacement between upper roller lower roll speed difference bring base fabric and transfer paper, base fabric and transfer The overlapping better effect of both paper.
4, this programme is from holding upper roller and lower roll revolving speed during smooth base fabric, bonding before binding base fabric and transfer paper Unanimously, it is combined in terms of carrying out real time cleaning to the upper roller after bonding base fabric to reduce the frictional force three between upper roller and base fabric, The effect crumpled to prevention base fabric is obvious, and may be implemented only a power device to be needed just to realize by the setting of transmission mechanism The movement of aforementioned three aspect, clever structure.
Preferred embodiment one, as the preferred embodiment of basic scheme, the end of cleaning device is connected with spongy layer, and rotating cylinder is to upper The distance between roller is less than the length of cleaning device.Spongy layer to the cleaning effect of upper roller surface more preferably, and when cleaning device turns to It when upper roller, i.e., is rotated automatically because of length limited, so that strong extruding, spongy layer pair occur between spongy layer and upper roller The cleaning effect of upper roller is more preferably.
Preferred embodiment two, preferably one preferred embodiment, cleaning section further include the rinse bath being fixed on the rack, Rinse bath includes the upper layer rinse bath for squeezing spongy layer and lower layer's rinse bath for cleaning sponge layer, upper layer rinse bath and The connection of lower layer's rinse bath.In this way, the spongy layer for cleaning upper roller can be allowed to be cleaned when turning to lower layer's rinse bath, And squeezed in the rinse bath of upper layer, so that the extra cleaning solution in spongy layer is extruded into lower layer's rinse bath, guarantee Spongy layer will not bring excessive cleaning solution into upper roller surface.
Preferred embodiment three, preferably two preferred embodiment, upper layer rinse bath inner wall are small to the distance between rotating cylinder In the length of cleaning device, the distance between lower layer's bottom of rinse bath to rotating cylinder is greater than the length of cleaning device.In this way, when cleaning device turns It when moving lower layer's rinse bath, that is, restores to the original state, spongy layer water suction, the foreign matter on surface is cleaned in water, then when clear When clean part continues to rotate upper layer rinse bath inner wall, cleaning device is because rotation occurs for length limited, between spongy layer and upper layer rinse bath Extruding is generated, the cleaning solution in spongy layer is extracted;The automatic effect for realizing cleaning sponge layer.
Preferred embodiment four, as basic scheme or the preferred embodiment of preferred embodiment three, the quantity of steel ball is no less than two, And fixed frame is connected between steel ball.The contact area between steel ball and base fabric can effectively be increased, base fabric is improved and flatten effect.
Preferred embodiment five, preferably four preferred embodiment, fixed frame include connecting rod and several shafts;One shaft A corresponding steel ball, and shaft one end and steel ball are rotatablely connected, the other end is connect with link rotatable.In this way, between each steel ball It is not only able to maintain respective rotation, but also all steel balls can carry out stable rolling in base fabric.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of coating apparatus embodiment of the present invention;
Fig. 2 is the left view that unit is binded in Fig. 1;
Fig. 3 is the schematic perspective view of cleaning device in Fig. 1;
Fig. 4 is the structural schematic diagram of cleaning section in Fig. 1;
Fig. 5 is the structural schematic diagram of transmission mechanism in Fig. 1.
Specific embodiment
Below by the further details of explanation of specific embodiment:
Appended drawing reference in Figure of description includes: that rack 1, base fabric 10, transfer paper 11, base fabric feeding roller 2, transfer paper are sent Expect roller 20, baking oven 3, base fabric material receiving roller 40, transfer paper material receiving roller 41, steel ball 5, pressure spring 50, cam 51, connecting rod 52, shaft 53, on Roller 6, lower roll 60, rotating cylinder 7, cleaning device 70, spongy layer 71, rinse bath 8, upper layer rinse bath 80, lower layer's rinse bath 81, upper roll gear 9, lower roll gear 90, rotating cylinder gear 91, drive bevel gear 92, driven wheel of differential 93.
Embodiment is substantially as shown in Fig. 1: a kind of coating apparatus, including rack 1, be successively arranged in rack 1 feed unit, Bind unit, drying unit and discharging unit.Feed unit, drying unit and discharging unit can directly take the prior art, Such as feed unit can be base fabric feeding roller 2 and transfer paper feeding roller 20, drying unit can be dried directly in baking oven 3, be discharged Unit can be base fabric material receiving roller 40 and transfer paper material receiving roller 41.Entire coating process is first to starch base fabric 10 with coating is coated with Transfer paper 11 be delivered to bonding unit binded, by transfer paper 11 coating slurry be transferred in base fabric 10, then dry, Base fabric 10 and transfer paper 11 are separated after drying again to get the base fabric 10 after coating.
Bonding unit in this programme includes smoothing portion, bonding portion, cleaning section and transmission mechanism.It smooths portion and is located at charging list Between member and bonding portion, cleaning section is between bonding portion and discharging unit.
As shown in Fig. 2, the portion of smoothing includes steel ball 5, pressure spring 50 and the cam 51 for intermittently striking steel ball 5.The number of steel ball 5 Amount no less than two, the present embodiment is five, and is connected with fixed frame between steel ball 5.Fixed frame includes that connecting rod 52 and five turn Axis 53;The corresponding steel ball 5 of one shaft 53, and 53 one end of shaft and steel ball 5 are rotatablely connected, the other end and the rotation of connecting rod 52 connect It connects.In this way, five steel balls 5 can be rolled on 10 surface of base fabric together, to base fabric 10 to smooth effect more preferable.Pressure spring 50 Positioned at the right end of steel ball 5, and the right end of pressure spring 50 is connect with rack 1, and the steel ball 5 of left end and left end welds.In this way, working as cam After 51 impact steel balls 5, steel ball 5 is slided to the right, and pressure spring 50 deforms, and steel ball 5 is allowed to slide to the left, is looped back and forth like this, can be maximum Smooth to limit base fabric 10.
Bonding portion includes for rolling the upper roller 6 of base fabric 10 and being used to support the lower roll 60 of transfer paper 11, and upper roller 6 is under Roller 60 is rotatablely connected with rack 1.
As shown in Figure 1, cleaning section includes the rotating cylinder 7 being rotatablely connected with rack 1, it is rotatably connected on rotating cylinder 7 for cleaning The cleaning device 70 on 6 surface of upper roller, and return unit is connected between cleaning device 70 and rotating cylinder 7, the present embodiment is also pressure spring.Cleaning device 70 structure can preferably adsorb the batting on 6 surface of upper roller as shown in figure 3, be bonded with spongy layer 71 in the end of cleaning device 70, Cleaning effect is more preferably.Rotating cylinder 7 arrives the length that the distance between upper roller 6 is less than cleaning device 70, in this way, when cleaning device 70 turns counterclockwise It moves when being contacted with upper roller 6, cleaning device 70 rotates, and offsets with upper roller 6, and spongy layer 71 scrapes the foreign matter in upper roller 6. Cleaning section may also include the rinse bath 8 being fixed in rack 1, as shown in figure 4, rinse bath 8 includes for squeezing spongy layer 71 Upper layer rinse bath 80 and lower layer's rinse bath 81 for cleaning sponge layer 71, upper layer rinse bath 80 are connected to lower layer rinse bath 81, The clear water for cleaning spongy layer 71 can be loaded in lower layer's rinse bath 81.Upper layer rinse bath 80 inner wall between rotating cylinder 7 away from From the length less than cleaning device 70, in this way, can rotate when cleaning device 70 turns to upper layer rinse bath 80, sea Continuous layer 71 is extruded on 80 inner wall of upper layer rinse bath;81 bottom of lower layer's rinse bath is greater than cleaning device 70 to the distance between rotating cylinder 7 Length, in this way, restore to the original state when cleaning device 70 rotates counterclockwise to lower layer's rinse bath 81, spongy layer 71 absorbs water, The foreign matter on its surface is cleaned in water, then when cleaning device 70 is continued to rotate to upper layer 80 inner wall of rinse bath on right side, clearly Clean part 70 rotates again, and spongy layer 71 is extracted, in this way, spongy layer 71 can be continued to rotate with clean state, in cleaning 6 surface of roller, cleaning effect are more excellent.
As shown in figure 5, transmission mechanism includes motor, upper roll gear 9, lower roll gear 90, rotating cylinder gear 91, drive bevel gear 92 and driven wheel of differential 93, the figure be the structure obtained from the rear apparent direction of Fig. 1.The output shaft and rotating cylinder gear 91 of motor It is fixedly connected, rotating cylinder gear 91 is fixedly connected with rotating cylinder 7, so that rotating cylinder 7 be driven to rotate;Rotating cylinder gear 91 is nibbled with upper roll gear 9 Close, upper roll gear 9 is engaged with lower roll gear 90, and upper roll gear 9 is equal with the diameter of lower roll gear 90, upper roll gear 9 with it is upper Roller 6 is fixedly connected, and lower roll gear 90 is fixedly connected with lower roll 60, can be in this way, the revolving speed between upper roller 6 and lower roll 60 is consistent It avoids because of the case where being subjected to displacement between 6 lower roll of upper roller, 60 speed difference bring base fabric 10 and transfer paper 11, base fabric 10 and turns The overlapping better effect of both paper transfers 11;Drive bevel gear 92 is fixedly connected with upper roll gear 9, and drive bevel gear 92 and driven Bevel gear 93 engages, and driven wheel of differential 93 is fixedly connected with cam 51.In this way, it is only necessary to which a motor both may be implemented to allow steel Ball 5 is mobile to smooth base fabric 10, and upper roller 6 and lower roll 60 can be allowed to rotate to bind base fabric 10 and transfer paper 11, may be used also To allow the rotation of rotating cylinder 7 to clean upper roller 6.
When coating, base fabric 10 and the transfer paper 11 for being coated with coating slurry are delivered to bonding unit respectively;And start motor; Motor drives rotating cylinder gear 91 to rotate, and rotating cylinder 7 rotates, meanwhile, upper roll gear 9 and lower roll gear 90 rotate, upper roller 6 and lower roll 60 And then it rotates, and drive bevel gear 92 and driven wheel of differential 93 also rotate, cam 51 rotates, thus interval impact steel ball 5.Steel ball 5 move back and forth between cam 51 and pressure spring 50, play the role of smoothing to base fabric 10, reach the prevention corrugated effect of base fabric 10 Fruit.Then base fabric 10 and transfer paper 11 enter between upper roller 6 and lower roll 60, are squeezed by upper roller 6 and lower roll 60, bonding, thus will Coating slurry in transfer paper 11 is transferred in base fabric 10;In 6 rotation process of upper roller, rotating cylinder 7 rotate, cleaning device 70 to and then turn Dynamic, the spongy layer 71 on cleaning device 70 reaches clean purpose to upper roller 6;Meanwhile cleaning device 70 is during rotation, it can also be into Enter and cleaned automatically in lower layer's rinse bath 81, guarantees that the spongy layer 71 to offset every time with upper roller 6 is all clean, cleaning effect More preferably;In this way, it is possible to prevente effectively from increasing the frictional force between upper roller 6 and base fabric 10 because of foreign matters such as the battings on 6 surface of upper roller The case where, guarantee that upper roller 6 is in smooth state always, further prevents base fabric 10 to crumple, coating result is more preferably.
What has been described above is only an embodiment of the present invention, and the common sense such as well known specific structure and characteristic are not made herein in scheme Excessive description.It, without departing from the structure of the invention, can be with it should be pointed out that for those skilled in the art Several modifications and improvements are made, these also should be considered as protection scope of the present invention, these all will not influence what the present invention was implemented Effect and patent practicability.The scope of protection required by this application should be based on the content of the claims, in specification The records such as specific embodiment can be used for explaining the content of claim.

Claims (6)

1. a kind of coating apparatus, including rack, feed unit, bonding unit, drying unit and material list out are successively arranged in rack Member, it is characterised in that: the bonding unit includes smoothing portion, bonding portion, cleaning section and transmission mechanism, the portion of smoothing positioned at into Between material unit and bonding portion, the cleaning section is between bonding portion and discharging unit;The portion of smoothing includes steel ball, pressure spring With the cam for intermittently striking steel ball, the pressure spring is located at the both ends of steel ball with cam, and pressure spring one end and rack connect It connects, the other end is connect with steel ball;The bonding portion include the upper roller of base fabric and be used to support the lower roll of transfer paper for rolling, and Upper roller is connect with gantry rotation with lower roll;The cleaning section includes the rotating cylinder connecting with gantry rotation, is rotated on the rotating cylinder It is connected with the cleaning device for cleaning upper roller surface, and is connected with return unit between cleaning device and rotating cylinder;The transmission mechanism packet Include motor, upper roll gear, lower roll gear, rotating cylinder gear, drive bevel gear and driven wheel of differential;The output shaft of the motor with turn Cylinder gear be fixedly connected, the rotating cylinder gear is fixedly connected with rotating cylinder, and rotating cylinder gear is engaged with the upper roll gear, it is described on Roller gear is engaged with lower roll gear, and upper roll gear is equal with the diameter of lower roll gear, and upper roll gear is fixedly connected with upper roller, under Roller gear is fixedly connected with lower roll, and the drive bevel gear is fixedly connected with the upper roll gear, and drive bevel gear and driven Bevel gear engagement, the driven wheel of differential are fixedly connected with the cam.
2. a kind of coating apparatus according to claim 1, it is characterised in that: the end of the cleaning device is connected with sponge Layer, and length of the rotating cylinder to the distance between upper roller less than cleaning device.
3. a kind of coating apparatus according to claim 2, it is characterised in that: the cleaning section further includes being fixed on the rack Rinse bath, the rinse bath includes upper layer rinse bath for squeezing the spongy layer and for cleaning under the spongy layer Layer rinse bath, the upper layer rinse bath are connected to lower layer's rinse bath.
4. a kind of coating apparatus according to claim 3, it is characterised in that: the upper layer rinse bath inner wall is between rotating cylinder Distance be less than cleaning device length, the distance between described lower layer's bottom of rinse bath to rotating cylinder greater than cleaning device length.
5. a kind of coating apparatus according to claim 1 or 4, it is characterised in that: the quantity of the steel ball is no less than two, And fixed frame is connected between steel ball.
6. a kind of coating apparatus according to claim 5, it is characterised in that: the fixed frame includes connecting rod and several turns Axis;The corresponding steel ball of one shaft, and shaft one end and steel ball are rotatablely connected, the other end is connect with link rotatable.
CN201711461718.0A 2017-12-28 2017-12-28 A kind of coating apparatus Active CN107983578B (en)

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CN108927309B (en) * 2018-07-05 2020-09-11 常德金德新材料科技股份有限公司 Coating device for intermittent high-barrier coating material
CN111822227B (en) * 2019-04-23 2021-11-16 青岛联翘智能制造有限公司 Rubber scraping structure of rubber stirring wheel of cord fabric gluing machine
CN112871544B (en) * 2021-02-19 2021-11-30 四川新蓉电缆有限责任公司 Graphene shielded cable processing equipment and processing method
CN114798329B (en) * 2022-05-05 2023-03-10 泰山石膏(湘潭)有限公司 Multidirectional balanced paper-surface gypsum board coating process

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Effective date of registration: 20231116

Address after: No. 3 Jidian Road, Economic Development Zone, Jianghua Yao Autonomous County, Yongzhou City, Hunan Province, 425000

Patentee after: Hunan Guanhua New Materials Co.,Ltd.

Address before: 15-7, 55 Xinghai South Road, high tech Zone, Ningbo, Zhejiang 315000

Patentee before: NINGBO HIGH-TECH ZONE SHENGWENTU TEXTILE CO.,LTD.