CN107975229A - 一种平板建筑模板贴面装置及贴面方法 - Google Patents

一种平板建筑模板贴面装置及贴面方法 Download PDF

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CN107975229A
CN107975229A CN201810026539.2A CN201810026539A CN107975229A CN 107975229 A CN107975229 A CN 107975229A CN 201810026539 A CN201810026539 A CN 201810026539A CN 107975229 A CN107975229 A CN 107975229A
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张连玉
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Shandong Fangyuan Building Materials Co Ltd
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    • E04G9/02—Forming boards or similar elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/003—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating incorporating means for heating or cooling the liquid or other fluent material
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    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/12—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being fed round the roller
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00—Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/10—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed before the application
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12—Brushes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00—Cleaning by methods involving the use of air flow or gas flow
    • B08B5/04—Cleaning by suction, with or without auxiliary action
    • B08B5/043—Cleaning travelling work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284—Application of adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/16—Drying; Softening; Cleaning
    • B32B38/162—Cleaning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
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    • B65G2201/0214—Articles of special size, shape or weigh

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Abstract

本发明涉及建筑模板生产领域，提供一种平板建筑模板贴面装置，包括传送板件的传送装置，传送装置的首端设有除尘装置，传送装置中部依次传送连接涂胶机、电晕机、复合机；所述除尘装置包括横向设置的清扫装置，清扫装置的后方连接集尘罩；涂胶机设有若干涂胶辊，复合机内部设有若干压辊，涂胶辊和压辊均上下分层，中部空隙为板件入口且与传送装置位于同一水平面，涂胶机的一侧连接供应胶水的熔胶机；电晕机位于涂胶机与复合机之间的传送装置上方，其入料口连接膜片架。本发明整体结构简单，操作方便，人工干预少，能够实现自动贴面，生产效率高。

Description

一种平板建筑模板贴面装置及贴面方法
技术领域
本发明涉及建筑模板生产领域，具体涉及一种平板建筑模板贴面装置及贴面方法。
背景技术
在基本建设工程中，建筑模板是一种量大面广的周转工具，现有的建筑模板还存在吸水变形，酸碱易腐蚀，不耐磨蚀、薄木层粘结在浇筑物件表面、表面粘结混泥土、重复利用率低，损耗大等问题。而现在出现的覆膜模板能够解决重复利用及变形的问题，现有覆膜模板的加工一般采用以下步骤：原料配板区、滚胶装订、热压成型、齐边开槽、油漆涂装，但这种加工方式仍旧需要大量时间，例如热压成型需要占据大量时间和空间，生产效率低。
发明内容
本发明为解决上述效率低的问题，提供一种连续加工，过程简单，效率提高的平板建筑模板贴面装置及贴面方法。
本发明采用以下技术方案实现，一种平板建筑模板贴面装置，包括传送板件的传送装置，其特征在于，所述传送装置的首端设有除尘装置，传送装置中部依次传送连接涂胶机、电晕机、复合机；所述除尘装置包括横向设置的清扫装置，清扫装置的后方连接集尘罩；所述涂胶机设有若干涂胶辊，所述复合机内部设有若干压辊，涂胶辊和压辊均上下分层，中部空隙为板件入口且与传送装置位于同一水平面，涂胶机的一侧连接供应胶水的熔胶机；所述电晕机位于涂胶机与复合机之间的传送装置上方，其入料口连接膜片架，膜片经电晕机出料口连接复合机的板件入口；传送装置末端设有复压辊，复压辊与传送装置间隙为复压工作部。
优选的，所述清扫装置的上方设有吸尘口，吸尘口与集尘罩连通。
优选的，所述膜片架上设有卷辊，膜片卷曲设置在膜片架。
优选的，所述电晕机两侧分别设有托辊，膜片为PP片。
根据上述平板建筑模板贴面装置所进行的贴面方法，包括以下步骤：
1）板件经过入厂检验后，砂光处理备用；
2）板件放入传送装置，经毛刷清理吸尘传送至涂胶机；
3）板件进入涂胶机，熔胶机进向涂胶机供料，涂胶辊滚涂，膜片经过传送辊送入电晕机电晕处理，膜片与板件对齐后进入复合机上下压辊压制；
4）压制后的板件与膜片经过传送装置进入复压辊再次压制完成成品。
根据权利要求4所述的贴面方法，其特征在于，所述溶胶机温度为135℃-170℃，涂胶机温度为110℃-130℃，涂胶量85-110g/m²。
根据权利要求5所述的贴面方法，其特征在于，所述复合机的复合压力为0.4MPa-0.6MPa。
本发明的有益之处在于整体结构简单，操作方便，人工干预少，能够实现自动贴面，生产效率高。
附图说明
图1 本发明装置组成结构示意图；
图2 图1的俯视结构示意图；
图中1.传送装置，2.清扫装置，3.集尘罩，4.涂胶机，5.膜片架，6.电晕机，7.托辊，8.压辊，9.复压辊，10.熔胶机。
具体实施方式
下面结合附图对本发明作进一步说明。
如图1和图2所示，本发明提供一种平板建筑模板贴面装置，包括传送板件的传送装置1，传送装置宜采用辊子传送机进行传送，整体形成流水线加工的方式。沿着传送装置依次设有除尘装置、涂胶机4、电晕机6、复合机，电晕机的前方还设有储存膜片的膜片架5。
除尘装置包括横向设置的清扫装置2，清扫装置采用横向设置的毛刷，清扫装置的后方连接集尘罩3。清扫装置的上方设有吸尘口，吸尘口与集尘罩3连通，连通后通过引风机引入除尘装置净化。
涂胶机4的内部设有若干涂胶辊，涂胶辊连接外部熔胶机10，用于向板件表面涂胶，复合机内部设有若干压辊8，涂胶辊和压辊均上下分层，中部为允许板件通过的空隙，中部空隙为板件入口且与传送装置位于同一水平面，涂胶机的一侧连接供应胶水的熔胶机10。
电晕机6位于涂胶机与复合机之间的传送装置上方，电晕机的入料口连接膜片架5，膜片架横跨设置在传送装置的上方，膜片在膜片架上引出，进入电晕机出料口，在经过电晕之后，连接复合机的板件入口。
传送装置末端设有复压辊9，复压辊与传送装置间隙为复压工作部。
为了便于更换，膜片架上设有卷辊，膜片卷曲设置在膜片架，电晕机两侧分别设有托辊，膜片采用PP片。
采用上述结构的平板建筑模板贴面装置所进行的贴面方法，包括以下步骤：
1）板件经过入厂检验后，砂光处理备用；
2）板件放入传送装置，经毛刷清理吸尘传送至涂胶机；
3）板件进入涂胶机，熔胶机进向涂胶机供料，涂胶辊滚涂，膜片经过传送辊送入电晕机电晕处理，膜片与板件对齐后进入复合机上下压辊压制；
4）压制后的板件与膜片经过传送装置进入复压辊再次压制完成成品。
其中溶胶机温度为135℃-170℃，涂胶机温度为110℃-130℃，涂胶量85-110g/m²。复合机的复合压力为0.4MPa-0.6MPa。
本发明使用时，板件经过除尘机的毛刷清扫吸尘后通过传送装置传送到涂胶机。经过涂胶之后的板件继续传送至复合机的入口处，上方的PP片经过传送辊传送到电晕机，经电晕机的电击处理，通过传送辊传送到复合机，经过涂胶后的板件与传送到复合机的PP片经上下压辊初步压制使PP片和板件结合。经过初步压制后进入复合机，传送到辊子输送机，经传送辊传送到压辊处最终压制，然后经传送辊传出完成贴面。贴面之后的产品再进行修边锯边成品检验即可打包入库。

Claims (7)

1.一种平板建筑模板贴面装置，包括传送板件的传送装置，其特征在于，所述传送装置的首端设有除尘装置，传送装置中部依次传送连接涂胶机、电晕机、复合机；所述除尘装置包括横向设置的清扫装置，清扫装置的后方连接集尘罩；所述涂胶机设有若干涂胶辊，所述复合机内部设有若干压辊，涂胶辊和压辊均上下分层，中部空隙为板件入口且与传送装置位于同一水平面，涂胶机的一侧连接供应胶水的熔胶机；所述电晕机位于涂胶机与复合机之间的传送装置上方，其入料口连接膜片架，膜片经电晕机出料口连接复合机的板件入口；传送装置末端设有复压辊，复压辊与传送装置间隙为复压工作部。
2.根据权利要求1所述的平板建筑模板贴面装置，其特征在于，所述清扫装置的上方设有吸尘口，吸尘口与集尘罩连通。
3.根据权利要求2所述的平板建筑模板贴面装置，其特征在于，所述膜片架上设有卷辊，膜片卷曲设置在膜片架。
4.根据权利要求3所述的平板建筑模板贴面装置，其特征在于，所述电晕机两侧分别设有托辊，膜片为PP片。
5.根据权利要求3所述平板建筑模板贴面装置所进行的贴面方法，其特征在于，包括以下步骤：
1）板件经过入厂检验后，砂光处理备用；
2）板件放入传送装置，经毛刷清理吸尘传送至涂胶机；
3）板件进入涂胶机，熔胶机进向涂胶机供料，涂胶辊滚涂，膜片经过传送辊送入电晕机电晕处理，膜片与板件对齐后进入复合机上下压辊压制；
4）压制后的板件与膜片经过传送装置进入复压辊再次压制完成成品。
6.根据权利要求4所述的贴面方法，其特征在于，所述溶胶机温度为135℃-170℃，涂胶机温度为110℃-130℃，涂胶量85-110g/m²。
7.根据权利要求5所述的贴面方法，其特征在于，所述复合机的复合压力为0.4MPa-0.6MPa。
CN201810026539.2A 2018-01-11 2018-01-11 一种平板建筑模板贴面装置及贴面方法 Pending CN107975229A (zh)

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CN109227803A (zh) * 2018-10-17 2019-01-18 江苏金泰祥内外门业有限公司 一种无醛胶合板涂胶装置
CN109277246A (zh) * 2018-09-24 2019-01-29 安徽秋华建筑工程有限公司 一种全自动匀质板双侧同步定向抹胶***

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CN101214670A (zh) * 2008-01-17 2008-07-09 无锡市盛金机械有限公司 贴面机
CN205701269U (zh) * 2016-04-07 2016-11-23 广东毅科新材料有限公司 一种薄膜涂布复合机
CN107244143A (zh) * 2017-05-26 2017-10-13 盐城东科机械科技有限公司 立式pur复合机
CN208363588U (zh) * 2018-01-11 2019-01-11 山东方圆建筑材料有限公司 一种平板建筑模板贴面装置

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CN109277246A (zh) * 2018-09-24 2019-01-29 安徽秋华建筑工程有限公司 一种全自动匀质板双侧同步定向抹胶***
CN109227803A (zh) * 2018-10-17 2019-01-18 江苏金泰祥内外门业有限公司 一种无醛胶合板涂胶装置

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