CN107972157A - A kind of big plate of complex model GRC and its preparation process - Google Patents
A kind of big plate of complex model GRC and its preparation process Download PDFInfo
- Publication number
- CN107972157A CN107972157A CN201711347018.9A CN201711347018A CN107972157A CN 107972157 A CN107972157 A CN 107972157A CN 201711347018 A CN201711347018 A CN 201711347018A CN 107972157 A CN107972157 A CN 107972157A
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- CN
- China
- Prior art keywords
- grc
- big
- printing
- complex model
- mould
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/001—Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/24—Producing shaped prefabricated articles from the material by injection moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/22—Removing surface-material, e.g. by engraving, by etching
- B44C1/225—Removing surface-material, e.g. by engraving, by etching by engraving
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
Abstract
The invention discloses a kind of big plates of complex model GRC and its preparation process, by the way that the configuration of the resources such as 3D printing, CNC digital control processings, intelligent robot is organically blended with cooperating, prepares complex model concrete and decoration component and fitting;Sprayed again by robotic surface, CNC digital control platforms etc. are digitized the techniques such as spraying, facing engraving in decoration element surface layer, realize a variety of decorative effect and self-cleaning surface functions.
Description
Technical field
The present invention relates to a kind of complex model decorating outer wall of building plate and its preparation process, more particularly to it is a kind of information-based and
Intelligence manufacture complex model decorating outer wall of building plate.
Background technology
With the progress of modern designing idea, personalized trend, traditional stone material, metal curtain is gradually presented in architectural appearance
The external decoration such as wall, glass curtain wall cladding and forming technique, can not realize complicated in abnormal shape building, skyscraper at all
The moulding of property.GRC(Fibre reinforced concrete)Plate has the characteristics that complex contour is changeable, different modeling, passes through the face of aggregate
The change of color and kind, the selecting of finishing material, different surface treatment methods, the mold design of any moulding, GRC materials are several
The finishing effect of architect's requirement can be showed with any color, moulding or texture, it is big to obtain architectural design in recent years
The pro-gaze of teachers.But at the same time, complex model mean it is substantial amounts of manually prepare, this to the time, manpower it is a large amount of expend into
The biggest obstacles of the big plates of large-scale production GRC;In addition a large amount of uses of the mould such as wooden model, fiberglass, also create substantial amounts of
Solid waste.
The content of the invention
The present invention is directed to above-mentioned shortcoming, passes through matching somebody with somebody resources such as 3D printing, CNC digital control processings, intelligent robots
Put and organically blend with cooperating, prepare complex model concrete and decoration component and fitting;Sprayed again by robotic surface, CNC numerical controls
Platform etc. is digitized the techniques such as spraying, facing engraving in decoration element surface layer, realizes a variety of decorative effect and automatically cleaning tables
Face function.
The present invention is achieved by the following technical programs:
A kind of preparation process of the big plates of complex model GRC is as follows:
(1)Overall three-dimensional modeling is carried out to building curtain wall using 3-dimensional digital software, forms block mold;
(2)By step(1)The block mold of acquisition is divided into some monomer modules, and each monomer module reuses 3-dimensional digital
Software carries out three-dimensional modeling.
(3)By step(2)The three-dimensional modeling information of acquisition is input in 3D printing and five-axis robot all-in-one machine by programming.
(4)3D printing and the 3D printing head extrusion die blank of five-axis robot all-in-one machine, conveyer belt delivery mold blank arrive
3D printing and the five-axis robot head of five-axis robot all-in-one machine carry out finishing impression processing, complete mould.
(5)GRC decoration mortars are formed after mixing plant dispensing stirs 10-15 minutes, sprays or is poured into step 4 preparation
In mould, while the big plate reinforcing fibers of GRC are synchronously ejected into mould by CNC spraying machines or intelligent robot, mechanical arm
Roll closely knit, the big plates of GRC are made.
(6)By step(5)The automatic stacking of the big plates of GRC after preparation is transferred on nursing frame, is delivered to fog room nature
Maintenance or steam curing 4-20h.
(7)By step(6)The big plate demouldings of GRC after preliminary maintenance, natural curing 3-7 days.
(8)By step(7)In used mould into pulverizer crush, again as step(4)Mould raw material.
(9)By step(7)The big plates of GRC after natural curing carry out surface processing according to design requirement.
(10)By step(9)The big plate surfaces of GRC after the processing of surface pass through intelligent robot sprayed surface protective agent 1-
2mm, completes the big plates of complex model GRC and prepares.
The 3-dimensional digital software uses the one or more in RHINO, CATIA, 3DMAX, ANSYS, SAP2000,
It is preferred that RHINO softwares.
The mould selects one kind in 3D printing paraffin, 3D printing molding sand or 3D printing gypsum mold.
The surface processing is included in CNC numerical controls decorative pattern engraving, polishing receipts light, sand-blasting machine sandblasting, washing matte processing
One kind.
The surface-protective agent includes waterproofing agent, photochemical catalyst composite water-proof agent, water proof and dust proof photocatalysis composite protective
One kind in agent.
The invention also discloses the big plates of GRC being prepared using above-mentioned technique.
The beneficial effects of the present invention are:
Application of the complex model concrete component with decorating the products such as component and fitting can make industrialized building in standardized technique upper body
Existing personalized and variation;With standardization manufacture there are contradiction, the demand that product finely manufactures makes for the personalization of product at this stage
It is very high to obtain Mould design and manufacturing technical difficulty;And finely cut the preparation of Combined process technology with reference to 3D printing techniques and five axis
The flexible technology of preparing of mould can realize complex model concrete construction component and decorate the flexibility manufacture of component and fitting, realize
Finely, modern production efficiently, intelligent.
Brief description of the drawings
Fig. 1 is a kind of preparation process flow diagram of the big plates of complex model GRC described in the embodiment of the present invention.
Embodiment
Below in conjunction with attached drawing, the invention will be further described.
3D printing of the present invention is related to our company's patent with five-axis robot one machining technique
ZL201520823128.8《Large-scale 3D printing and five-axle linkage all-in-one machine》.
Embodiment 1
(1)Overall three-dimensional modeling is carried out to building curtain wall using RHINO softwares, forms block mold;
(2)By step(1)The block mold of acquisition is divided into some monomer modules, and it is soft that each monomer module reuses RHINO
Part carries out three-dimensional modeling.
(3)By step(2)The three-dimensional modeling information of acquisition is input in 3D printing and five-axis robot all-in-one machine by programming.
(4)3D printing and the 3D printing head extrusion paraffin mould blank of five-axis robot all-in-one machine, conveyer belt conveying paraffin mould
Have blank and carry out finishing impression processing to the five-axis robot head of 3D printing and five-axis robot all-in-one machine, complete paraffin mould.
(5)GRC decoration mortars are formed after ten minutes in the stirring of mixing plant dispensing, are ejected into step(4)The paraffin mould of preparation
In tool, while the big plate reinforcing fibers of GRC are synchronously ejected into paraffin mould by gantry spraying machine, mechanical arm roll close
It is real, the big plates of GRC are made.
(6)By step(5)The automatic stacking of the big plates of GRC after preparation is transferred on nursing frame, is delivered to fog room nature
Conserve 20h.
(7)By step(6)The big plate demouldings of GRC after preliminary maintenance, natural curing 7 days.
(8)By step(7)In used paraffin mould into pulverizer crush, again as step(4)Paraffin mould
Has raw material.
(9)By step(7)The big plates of GRC after natural curing carry out CNC numerical controls decorative pattern engraving.
(10)By step(9)The big plate surfaces of GRC after the processing of surface spray waterproofing agent 2mm by intelligent robot, complete
It is prepared by the big plates of complex model GRC.
Embodiment 2
(1)Overall three-dimensional modeling is carried out to building curtain wall using CATIA softwares, forms block mold;
(2)By step(1)The block mold of acquisition is divided into some monomer modules, and it is soft that each monomer module reuses RHINO
Part carries out three-dimensional modeling.
(3)By step(2)The three-dimensional modeling information of acquisition is input in 3D printing and five-axis robot all-in-one machine by programming.
(4)3D printing and the 3D printing head extrusion type sand mo(u)ld tool blank of five-axis robot all-in-one machine, conveyer belt conveying molding sand mould
Have blank and carry out finishing impression processing, finishing type sand mo(u)ld tool to the five-axis robot head of 3D printing and five-axis robot all-in-one machine.
(5)GRC decoration mortars are formed after mixing plant dispensing stirs 15 minutes, are poured into step(4)The molding sand mould of preparation
In tool, while the big plate reinforcing fibers of GRC are synchronously ejected into molding sand mould by gantry spraying machine, mechanical arm roll close
It is real, the big plates of GRC are made.
(6)By step(5)The automatic stacking of the big plates of GRC after preparation is transferred on nursing frame, is delivered to fog room steam
Conserve 20h.
(7)By step(6)The big plate demouldings of GRC after preliminary maintenance, natural curing 3 days.
(8)By step(7)In used molding sand mould into pulverizer crush, again as step(4)Molding sand mould
Has raw material.
(9)By step(7)Light is received in the big plate polishings of GRC after natural curing.
(10)By step(9)The big plate surfaces of GRC after the processing of surface are compound anti-by intelligent robot spraying photochemical catalyst
Aqua 2mm, completes the big plates of complex model GRC and prepares.
Embodiment 3
(1)Overall three-dimensional modeling is carried out to building curtain wall using 3DMAX softwares, forms block mold;
(2)By step(1)The block mold of acquisition is divided into some monomer modules, and it is soft that each monomer module reuses 3DMAX
Part carries out three-dimensional modeling.
(3)By step(2)The three-dimensional modeling information of acquisition is input in 3D printing and five-axis robot all-in-one machine by programming.
(4)3D printing and the 3D printing head extrusion gypsum mold blank of five-axis robot all-in-one machine, conveyer belt conveying plaster mold
Have blank and carry out finishing impression processing to the five-axis robot head of 3D printing and five-axis robot all-in-one machine, complete gypsum mold.
(5)GRC decoration mortars are formed after mixing plant dispensing stirs 12 minutes, are ejected into step(4)The plaster mold of preparation
In tool, while the big plate reinforcing fibers of GRC are synchronously ejected into gypsum mold by intelligent robot, mechanical arm roll close
It is real, the big plates of GRC are made.
(6)By step(5)The automatic stacking of the big plates of GRC after preparation is transferred on nursing frame, is delivered to fog room nature
Conserve 15h.
(7)By step(6)The big plate demouldings of GRC after preliminary maintenance, natural curing 5 days.
(8)By step(7)In used gypsum mold into pulverizer crush, again as step(4)Plaster mold
Has raw material.
(9)By step(7)The big plates of GRC after natural curing use sand-blasting machine sandblasting.
(10)By step(9)The big plate surfaces of GRC after the processing of surface spray water proof and dust proof photocatalysis by intelligent robot
Composite protective agent 1.5mm, completes the big plates of complex model GRC and prepares.
Embodiment 4
(1)Overall three-dimensional modeling is carried out to building curtain wall using ANSYS softwares, forms block mold;
(2)By step(1)The block mold of acquisition is divided into some monomer modules, and it is soft that each monomer module reuses ANSYS
Part carries out three-dimensional modeling.
(3)By step(2)The three-dimensional modeling information of acquisition is input in 3D printing and five-axis robot all-in-one machine by programming.
(4)3D printing and the 3D printing head extrusion paraffin mould blank of five-axis robot all-in-one machine, conveyer belt conveying paraffin mould
Have blank and carry out finishing impression processing to the five-axis robot head of 3D printing and five-axis robot all-in-one machine, complete paraffin mould.
(5)GRC decoration mortars are formed after mixing plant dispensing stirs 13 minutes, are poured into step(4)The paraffin mould of preparation
In tool, while the big plate reinforcing fibers of GRC are synchronously ejected into paraffin mould by gantry spraying machine, mechanical arm roll close
It is real, the big plates of GRC are made.
(6)By step(5)The automatic stacking of the big plates of GRC after preparation is transferred on nursing frame, is delivered to fog room steam
Conserve 8h.
(7)By step(6)The big plate demouldings of GRC after preliminary maintenance, natural curing 4 days.
(8)By step(7)In used paraffin mould into pulverizer crush, again as step(4)Paraffin mould
Has raw material.
(9)By step(7)The big plates of GRC after natural curing carry out washing matte processing.
(10)By step(9)The big plate surfaces of GRC after the processing of surface spray water proof and dust proof photocatalysis by intelligent robot
Composite protective agent 2mm, completes the big plates of complex model GRC and prepares.
Embodiment 5
(1)Overall three-dimensional modeling is carried out to building curtain wall using SAP2000 softwares, forms block mold;
(2)By step(1)The block mold of acquisition is divided into some monomer modules, and each monomer module reuses 3-dimensional digital
Software carries out three-dimensional modeling.
(3)By step(2)The three-dimensional modeling information of acquisition is input in 3D printing and five-axis robot all-in-one machine by programming.
(4)3D printing and the 3D printing head extrusion type sand mo(u)ld tool blank of five-axis robot all-in-one machine, conveyer belt conveying molding sand mould
Have blank and carry out finishing impression processing, finishing type sand mo(u)ld tool to the five-axis robot head of 3D printing and five-axis robot all-in-one machine.
(5)GRC decoration mortars are formed after mixing plant dispensing stirs 14 minutes, are ejected into step(4)The molding sand mould of preparation
In tool, while the big plate reinforcing fibers of GRC are synchronously ejected into molding sand mould by gantry spraying machine, mechanical arm roll close
It is real, the big plates of GRC are made.
(6)By step(5)The automatic stacking of the big plates of GRC after preparation is transferred on nursing frame, is delivered to fog room nature
Conserve 4h.
(7)By step(6)The big plate demouldings of GRC after preliminary maintenance, natural curing 6 days.
(8)By step(7)In used molding sand mould into pulverizer crush, again as step(4)Molding sand mould
Has raw material.
(9)By step(7)The big plates of GRC after natural curing carry out CNC numerical controls decorative pattern engraving.
(10)By step(9)The big plate surfaces of GRC after the processing of surface spray waterproofing agent 1mm by intelligent robot, complete
It is prepared by the big plates of complex model GRC.
Claims (7)
1. a kind of preparation process of the big plates of complex model GRC, it is characterised in that comprise the following steps:
(1)Overall three-dimensional modeling is carried out to building curtain wall using 3-dimensional digital software, forms block mold;
(2)By step(1)The block mold of acquisition is divided into some monomer modules, and each monomer module reuses 3-dimensional digital
Software carries out three-dimensional modeling;
(3)By step(2)The three-dimensional modeling information of acquisition is input in 3D printing and five-axis robot all-in-one machine by programming;
(4)3D printing and the 3D printing head extrusion die blank of five-axis robot all-in-one machine, conveyer belt delivery mold blank are beaten to 3D
Print and the five-axis robot head of five-axis robot all-in-one machine carry out finishing impression processing, complete mould;
(5)GRC decoration mortars are formed after mixing plant dispensing stirs 10-15 minutes, sprays or is poured into step(4)The mould of preparation
In tool, while the big plate reinforcing fibers of GRC are synchronously ejected into mould by CNC spraying machines or intelligent robot, mechanical arm into
Row rolling is closely knit, and the big plates of GRC are made;
(6)By step(5)The automatic stacking of the big plates of GRC after preparation is transferred on nursing frame, is delivered to fog room natural curing
Or steam curing 4-20h;
(7)By step(6)The big plate demouldings of GRC after preliminary maintenance, natural curing 3-7 days;
(8)By step(7)In used mould into pulverizer crush, again as step(4)Mould raw material;
(9)By step(7)The big plates of GRC after natural curing carry out surface processing according to design requirement;
(10)By step(9)The big plate surfaces of GRC after the processing of surface are complete by intelligent robot sprayed surface protective agent 1-2mm
Prepared into the big plates of complex model GRC.
A kind of 2. preparation process of big plates of complex model GRC according to claim 1, it is characterised in that step(1)It is described
3-dimensional digital software use RHINO, CATIA, 3DMAX, ANSYS, SAP2000 in one or more.
A kind of 3. preparation process of big plates of complex model GRC according to claim 2, it is characterised in that step(1)It is described
3-dimensional digital software be RHINO softwares.
A kind of 4. preparation process of big plates of complex model GRC according to claim 1, it is characterised in that step(4)It is described
Mould select one kind in 3D printing paraffin, 3D printing molding sand or 3D printing gypsum mold.
A kind of 5. preparation process of big plates of complex model GRC according to claim 1, it is characterised in that step(9)It is described
Surface processing include CNC numerical controls decorative pattern engraving, polishing receive light, sand-blasting machine sandblasting, washing matte handle in one kind.
A kind of 6. preparation process of big plates of complex model GRC according to claim 1, it is characterised in that step(10)Institute
The surface-protective agent stated includes one kind in waterproofing agent, photochemical catalyst composite water-proof agent, water proof and dust proof photocatalysis composite protective agent.
7. the big plates of GRC being prepared using any one of the claim 1-6 technique.
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Cited By (1)
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CN108927884A (en) * | 2018-08-14 | 2018-12-04 | 辽宁增材制造产业技术研究院有限公司 | A kind of planer-type building building cement 3D printing method and device |
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Application publication date: 20180501 |