CN107952952B - Burr removing system for large castings - Google Patents
Burr removing system for large castings Download PDFInfo
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- CN107952952B CN107952952B CN201711490000.4A CN201711490000A CN107952952B CN 107952952 B CN107952952 B CN 107952952B CN 201711490000 A CN201711490000 A CN 201711490000A CN 107952952 B CN107952952 B CN 107952952B
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- 238000005266 casting Methods 0.000 title claims abstract description 105
- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 230000007306 turnover Effects 0.000 claims abstract description 50
- 238000004140 cleaning Methods 0.000 claims abstract description 37
- 101000623895 Bos taurus Mucin-15 Proteins 0.000 claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 4
- 238000012546 transfer Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000033764 rhythmic process Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000017105 transposition Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Mechanical Engineering (AREA)
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Abstract
The invention provides a large casting deburring system applied to the technical field of large casting robot production and processing equipment, wherein a robot I (1) of the large casting deburring system is arranged at a position close to a conveying track I (3), a robot II (2) is arranged at a position close to a conveying track II (4), a cleaning component I (5) is arranged on a robot I mechanical arm of the robot I (1), a cleaning component II (6) is arranged on a robot II mechanical arm of the robot II (2), a turnover mechanism (7) is arranged between the conveying track I (3) and the conveying track II (4), and the robot I (1) and the robot II (2) are respectively connected with a control component (9).
Description
Technical Field
The invention belongs to the technical field of large casting robot production and processing equipment, and particularly relates to a large casting deburring system.
Background
The large castings such as engine castings are very complex in structure, more in points needing deburring, more in various curved surfaces and concave-convex surfaces of the large castings such as engine castings, various tools such as brushes, files and grinding tools needed for polishing, and the like, and the tools need to be switched back and forth. Some deeper and more complex hole systems often fail to achieve the deburring task. The existing deburring mode for large castings mainly comprises the following steps: (1) manual deburring. Namely, an operator holds the deburring tool to remove the workpiece to carry out deburring operation. The deburring mode has the advantages of poor precision, low efficiency and high labor intensity. (2) robot automatic deburring. The deburring system can only deburr a plurality of surfaces, and can not operate all the surfaces. And the tool center is required to be equipped for tool changing, so that the cost is greatly increased. And because of the limitation of the size of the deburring tool, the robot cannot generally finish deburring tasks for holes and oil channels with larger depths. Therefore, the above deburring method cannot meet the actual production requirement.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: aiming at the defects of the prior art, the large casting deburring system has the advantages that the structure is simple, the deburring treatment can be cleanly carried out on the plane, the curve surface, the concave-convex surface and the hole system of the large casting, the automatic control of the deburring treatment is realized, the deburring treatment efficiency and quality are effectively improved, the labor intensity of operators is effectively reduced, and the large casting deburring system is comprehensively suitable for the overall rhythm of a production line.
The technical scheme adopted by the invention is as follows:
the invention relates to a large casting deburring system which comprises a robot I, a robot II, a conveying track I and a conveying track II, wherein the robot I is arranged at a position close to the conveying track I, the robot II is arranged at a position close to the conveying track II, a cleaning component I is arranged on a robot I mechanical arm of the robot I, a cleaning component II is arranged on a robot II mechanical arm of the robot II, a turnover mechanism is arranged between the conveying track I and the conveying track II, the turnover mechanism is arranged in a structure capable of controlling the turnover of a large casting, and the robot I and the robot II are respectively connected with a control component.
The turnover mechanism comprises a turnover mechanism frame, a plurality of rotating wheels are arranged on the turnover mechanism frame, the turnover rotating wheels are supported and placed on the rotating wheels, the turnover rotating wheels comprise a sliding part I and a sliding part II, an intermediate gap is formed between the sliding part I and the sliding part II, the turnover rotating wheels are arranged to be capable of rotating relative to the rotating wheels on the turnover mechanism frame, and the large casting is arranged to be capable of passing through the intermediate gap.
The cleaning component I of the robot I, installed on the robot I arm, is the brush I, and the control component sets up to can drive the brush I and remove to carry out the structure of burring and clearance to the large-scale foundry goods top surface that delivery track I carried, the cleaning component II of the robot II, installed on the robot II arm, is the brush II, the control component sets up to can drive the brush II and remove, thereby carries out the structure of burring and clearance to the large-scale foundry goods bottom surface that delivery track II carried.
The large casting deburring system also comprises a casting hole system workbench, wherein the casting hole system workbench is arranged at a position close to the conveying track II and comprises a workbench body, a track is arranged on the workbench body, a moving block is arranged on the track, a plurality of hole cleaning rods are arranged on the moving block, and a cleaning brush is arranged at the end part of each hole cleaning rod.
The turnover turntable comprises a plate I, a plate II, a sliding part I and a sliding part II, wherein one end of the sliding part I of the turnover turntable is connected with the plate I, the other end of the sliding part I is connected with the plate II, one end of the sliding part II of the turnover turntable is connected with the plate I, the other end of the sliding part II is connected with the plate II, an opening I is arranged on the plate I, an opening II is arranged on the plate II, the plate I is supported on a plurality of rotating wheels, and the plate II is supported on a plurality of rotating wheels.
The conveying track II comprises a conveying track II front track and a conveying track II rear track, the large casting deburring system further comprises a rotating mechanism, the rotating mechanism comprises a frame, a rotating motor is mounted on the frame and connected with the rotating track, the rotating track is of a horizontally arranged structure, the rotating motor is connected with a control part, and the rotating track is arranged between the conveying track II front track and the conveying track II rear track.
The large casting deburring system comprises a casting hole system workbench, and the casting hole system workbench is arranged at a position close to a rotating mechanism.
The large casting deburring system further comprises a tail end clamp, the tail end clamp comprises a tail end clamp body, the tail end clamp body is connected with the tail end of a moving arm of a robot II, and one or more of a flat grinder, a rotary file, a hairbrush and a pneumatic air gun are arranged on the tail end clamp body.
The turnover mechanism frame on set up the runner support of a plurality of U font, every runner is installed on a runner support through a connecting axle, the runner sets up to the structure of indent in the runner support, when plate I supports on a plurality of runners, plate I side sets up to the structure that can block on the runner support, when plate II supports on a plurality of runners, plate II sets up to the structure that can block simultaneously on the runner support.
By adopting the technical scheme of the invention, the following beneficial effects can be obtained:
according to the large casting deburring system disclosed by the invention, when large castings are required to be subjected to deburring treatment, the large castings are firstly conveyed to the conveying track I through the remote conveying line, the control part controls the conveying track I and the conveying track II to start, the large castings are conveyed to move along the conveying track I towards the conveying track II, when the large castings pass through the conveying track I, the control part controls the robot I1 to act, the cleaning part I arranged on the mechanical arm of the robot I1 is used for deburring and cleaning the top surface of the large castings, then the large castings are continuously conveyed, before being conveyed to the conveying track II, the turnover mechanism can rotate 180 degrees, the top surface of the large castings faces downwards, the bottom surface of the large castings face upwards, and then the large castings are conveyed to the conveying track II, at the moment, the control part controls the robot II to act, the cleaning part II arranged on the mechanical arm of the robot II is used for deburring and cleaning the bottom surface and the side surface of the large castings, and then the large castings are continuously conveyed on the conveying track II, so that the large castings are reliably deburred and the quality of the large castings are improved, and the quality of the large castings is improved. The deburring system for the large castings is simple in structure, can cleanly perform deburring treatment on the plane, the curve surface, the concave-convex surface and the hole system of the large castings, realizes automatic control of deburring treatment, effectively improves deburring treatment efficiency and quality, effectively reduces labor intensity of operators, and comprehensively adapts to the integral rhythm of a production line. The deburring system for the large castings can achieve the following effects: (1) The full-surface and full-feature deburring of the large casting is realized; (2) The replacement frequency of the deburring tool is reduced, the efficiency is improved, and the cost is reduced; (3) And the off-line and automatic generation process is realized, and the labor cost is reduced.
Drawings
The following is a brief description of what is expressed in the drawings of this specification and the references in the drawings:
FIG. 1 is a schematic view of the overall structure of a large casting deburring system according to the present invention;
fig. 2 is a schematic structural view of a turnover mechanism of the large casting deburring system according to the present invention;
FIG. 3 is a schematic diagram of a rotation mechanism of the large casting deburring system according to the present invention;
FIG. 4 is a schematic diagram of a casting hole system table of the large casting deburring system according to the present invention;
FIG. 5 is a schematic view of the structure of the end clamp of the large casting deburring system according to the present invention;
the reference numerals in the figures are respectively: 1. a robot I; 2. a robot II; 3. a conveying track I; 4. a conveying track II; 5. cleaning a component I; 6. cleaning part II; 7. a turnover mechanism; 8. large castings; 9. a control part; 10. a turnover mechanism frame; 11. a rotating wheel; 12. turning over the turntable; 13. a sliding component I; 14. a sliding component II; 15. an intermediate gap; 16. casting hole system workbench; 17. a workbench body; 18. a track; 19. a moving block; 20. a hole cleaning rod; 21. cleaning brushes; 22. a plate I; 23. a plate II; 24. an opening I; 25. an opening II; 26. a conveying track II front track; 27. a rear track of the conveying track II; 28. a rotation mechanism; 29. a frame; 30. a rotating electric machine; 31. rotating the track; 32. an end clamp; 33. a terminal clamp body; 34. and a rotating wheel bracket.
Detailed Description
The following describes the shape, structure, mutual position and connection relation between parts, action of parts and working principle of the specific embodiment of the present invention by describing examples in further detail:
as shown in fig. 1-5, the invention is a large casting deburring system, which comprises a robot i 1, a robot ii 2, a conveying rail i 3 and a conveying rail ii 4, wherein the robot i 1 is arranged near the conveying rail i 3, the robot ii 2 is arranged near the conveying rail ii 4, a cleaning component i 5 is arranged on a robot i arm of the robot i 1, a cleaning component ii 6 is arranged on a robot ii arm of the robot ii 2 (the cleaning component ii 6 can be directly connected with the robot ii arm or can be arranged on a tail end clamp body 33 of a tail end clamp 32), a turnover mechanism 7 is arranged between the conveying rail i 3 and the conveying rail ii 4, the turnover mechanism 7 is arranged to be capable of controlling the turnover of the large casting 8, and the robot i 1 and the robot ii 2 are respectively connected with a control component 9. Above-mentioned structure, when needs carry out large-scale foundry goods burring processing, carry on carrying the transportation track I3 with large-scale foundry goods through long-range transfer chain earlier, control unit control transportation track I3 and transportation track II 4 start, carry large-scale foundry goods along transportation track I3 to transportation track II 4 orientation removal, when large-scale foundry goods passes through transportation track I3, control unit control robot I1 action, cleaning element I5 of installation on the robot I arm of robot I1 carries out burring and clearance to large-scale foundry goods top surface, then, large-scale foundry goods continue to carry, pass through tilting mechanism 7 before carrying to transportation track II 4, tilting mechanism can rotate 180, make large-scale foundry goods top surface down, the bottom surface up, then large-scale foundry goods is carried to transportation track II 4, at this moment, control unit control robot II 2 action, cleaning element II 6 of installation on the robot II arm carries out bottom surface and side to large-scale foundry goods bottom surface and clearance, then large-scale foundry goods continue to carry on transportation track II 4, transfer chain after removing large-scale foundry goods and walk to long-range the burring. Therefore, reliable deburring and cleaning of the top surface, the bottom surface and the side surfaces of the large casting are realized, automatic deburring treatment is realized, deburring efficiency and deburring quality are improved, and overall quality of the large casting is improved. The deburring system for the large castings can cleanly perform deburring treatment on the plane, the curve surface, the concave-convex surface and the hole system of the large castings, realizes automatic control of deburring treatment, effectively improves deburring treatment efficiency and quality, reduces labor intensity of operators and adapts to the integral rhythm of a production line.
The deburring system for the large castings can solve the following problems: (1) The deburring task of the whole surface of the workpiece is completed, and the inner cavities such as a main oil port, a hole system and the like are deburred and cleaned; (2) The multiple tools are integrated, so that the cost increase and time loss caused by tool changing are avoided; and (3) reducing the manual participation and realizing automatic production. The deburring system for the large castings can achieve the following effects: (1) The full-surface and full-feature deburring of the large casting is realized; (2) The replacement frequency of the deburring tool is reduced, the efficiency is improved, and the cost is reduced; (3) And the off-line and automatic generation process is realized, and the labor cost is reduced.
The turnover mechanism 7 comprises a turnover mechanism frame 10, a plurality of rotating wheels 11 are arranged on the turnover mechanism frame 10, a turnover turntable 12 is supported and placed on the rotating wheels 11, the turnover turntable 12 comprises a sliding part I13 and a sliding part II 14, an intermediate gap 15 is arranged between the sliding part I13 and the sliding part II 14, the turnover turntable 12 is arranged to be capable of rotating relative to the rotating wheels 11 on the turnover mechanism frame 10, and the large casting 8 is arranged to be capable of passing through the intermediate gap 15. Above-mentioned structure, when the large-scale foundry goods in carrying passes through tilting mechanism, large-scale foundry goods can get into between sliding part I13 and the sliding part II 14, by sliding part I13 and sliding part II 14 centre gripping, can not break away from tilting mechanism, can drive tilting mechanism rotatory 180 this moment, during the rotation, because the setting of a plurality of runners, tilting mechanism's reversal carousel can rotate for the runner, thereby conveniently realize large-scale foundry goods upset, make large-scale foundry goods top surface and ground transposition, then, large-scale foundry goods are carried out between sliding part I13 and the sliding part II 14 of tilting mechanism, remove to on the delivery track II 4, cleaning part II 6 that installs on the II arm of robot II 2 carries out bottom and side burring and clearance to large-scale foundry goods this moment. The structure can conveniently realize the reliable overturning of the large casting.
The cleaning component I5 of installation on the I arm of robot I1 be brush I, control part 9 sets up to can drive the removal of brush I to carry out the structure of burring and clearance to the large-scale foundry goods 8 top surface that delivery track I3 carried, the cleaning component II 6 of installation on the II arm of robot II 2 is brush II, control part 9 sets up to can drive the removal of brush II, thereby carries out the structure of burring and clearance to the large-scale foundry goods 8 bottom surface that delivery track II 4 carried.
The large casting deburring system further comprises a casting hole system workbench 16, the casting hole system workbench 16 is arranged at a position close to the conveying track II 4, the casting hole system workbench 16 comprises a workbench body 17, a track 18 is arranged on the workbench body 17, a moving block 19 is arranged on the track 18, a plurality of hole cleaning rods 20 are arranged on the moving block 19, and a cleaning brush 21 is arranged at the end part of each hole cleaning rod 20. Above-mentioned structure, when large-scale foundry goods is carried to the position that is close to foundry goods hole system workstation 16 on delivery track II 4, control part control delivery track II 4 is stopped, at this moment, a plurality of holes of large-scale foundry goods side and a plurality of hole clearance pole one-to-one, then control part control movable block is to being close to large-scale foundry goods direction removal, the clearance brush of every hole clearance pole extends to in the hole, thereby can carry out burring and clearance to large-scale foundry goods's hole, then control part control movable block again is to keeping away from large-scale foundry goods direction removal for the track, the clearance brush withdraws from the hole, accomplish hole system burring and clearance.
The turnover turntable 12 comprises a plate I22, a plate II 23, a sliding part I13 and a sliding part II 14, wherein one end of the sliding part I13 of the turnover turntable 12 is connected with the plate I22, the other end of the sliding part I13 is connected with the plate II 23, one end of the sliding part II 14 of the turnover turntable 12 is connected with the plate I22, the other end of the sliding part II 14 is connected with the plate II 23, an opening I24 is formed in the plate I22, an opening II 25 is formed in the plate II 23, the plate I22 is supported on a plurality of rotating wheels 11, and the plate II 23 is supported on a plurality of rotating wheels 11. Above-mentioned structure, when the upset carousel supports on the runner, plate I22 supports on a plurality of runners, plate II 23 supports on a plurality of other runners, can conveniently realize the rotation of upset carousel laborsaving. The arrangement of the opening I24 and the opening II 25 facilitates the convenient and reliable entering of the large casting into the turnover mechanism.
The conveying track II 4 comprises a conveying track II front track 26 and a conveying track II rear track 27, the large casting deburring system further comprises a rotating mechanism 28, the rotating mechanism 28 comprises a frame 29, a rotating motor 30 is arranged on the frame 29, the rotating motor 30 is connected with a rotating track 31, the rotating track 31 is of a horizontally arranged structure, the rotating motor 30 is connected with the control part 9, and the rotating track 31 is arranged between the conveying track II front track 26 and the conveying track II rear track 27. The rotary mechanism is arranged, the rotary motor can be controlled to rotate by the control component, so that the rotary rail is driven to rotate, and in the structure, after the large casting is conveyed to the front rail 26 of the conveying rail II 4, the robot II firstly deburrs and cleans the bottom surface and one side surface of the large casting, and then the large casting is conveyed to the rotary rail of the rotary mechanism, and at the moment, the control component controls the casting hole system workbench 16 to deburr and clean the hole system of one side surface of the large casting. Then, the control part controls the rotating motor to rotate to drive the rotating track to rotate 180 degrees, at the moment, the control part controls the robot II to act again to deburr and clean the side face of the other side of the large casting, and meanwhile, the control part controls the casting hole system workbench 16 to deburr and clean the hole system of the side face of the other side of the large casting. The structure can comprehensively remove burrs and clean the top surface, the bottom surface and the hole system of the large casting. After the treatment, the large castings are transported to the rear rail 27 of the transfer rail II and then transported along the remote transfer rail.
The large casting deburring system is characterized in that a gap part I is arranged between the rotary rail 31 of the conveying rail II 4 and the front rail 26 of the conveying rail II, a gap part II is arranged between the rotary rail 31 of the conveying rail II 4 and the rear rail 27 of the conveying rail II, and the large casting deburring system further comprises a casting hole system workbench 16, and the casting hole system workbench 16 is arranged at a position close to the rotary mechanism 28. The arrangement of the clearance part I and the clearance part II is convenient for the rotating track not to interfere with the front track 26 of the conveying track II and the rear track 27 of the conveying track II when the rotating mechanism rotates, and the rotating mechanism is convenient for efficiently and smoothly completing the position transformation of the large casting.
The large casting deburring system further comprises a tail end clamp 32, the tail end clamp 32 comprises a tail end clamp body 33, the tail end clamp body 33 is connected with the tail end of a moving arm of a robot II 2, and one or more of a flat grinder, a rotary file, a hairbrush and a pneumatic air gun are arranged on the tail end clamp body 33. The end clamp 32 comprises a plurality of types, and the position of the end of the moving arm of the robot II 2 can be changed rapidly among the flat grinder, the rotary file, the hairbrush and the pneumatic air gun, so that different tools can be used for working large castings efficiently, and the flat grinder and the like can be detached and replaced by other tools.
The turnover mechanism frame 10 is provided with a plurality of U-shaped runner brackets 34, each runner 11 is installed on one runner bracket 34 through a connecting shaft, the runner 11 is arranged to be recessed in the runner bracket 34, when the plate I22 is supported on the runners 11, the side face of the plate I22 is arranged to be clamped on the runner bracket 34, and when the plate II 23 is supported on the runners 11, the plate II 23 is arranged to be clamped on the runner bracket 34 at the same time. Above-mentioned structure, through the setting of runner support, can carry out spacingly respectively plate I22 and plate II 23, avoid plate I22 and plate II 23 to break away from the runner.
Above-mentioned structure, conveying track I3, conveying track II 4, tilting mechanism's sliding part I13 and sliding part II 14, rotary mechanism's rotatory track all can set up many delivery wheels or transfer lever, set up respective motor simultaneously, and the motor drives the belt, and the belt suit is on the transfer lever, and the motor is connected with control unit to realize above-mentioned conveying track I3, conveying track II 4, tilting mechanism's sliding part I13 and sliding part II 14, rotary mechanism's rotatory track's automatic start and stop and carry. The starting and stopping rhythms of the conveying track I3, the conveying track II 4, the sliding part I13 and the sliding part II 14 of the turnover mechanism and the rotating track of the rotating mechanism are matched with rhythms of the robot I1, the robot II 2 and the casting hole system workbench 16, and are controlled by the control part, so that a complete working system is formed, and deburring and cleaning operations of all parts of a large casting are met.
In the invention, 1) the clamping mode of the large casting is improved. The deburring can be carried out in a mode of clamping and positioning the large casting and installing a tool at the tail end of the robot. On other smaller workpieces, the deburring can be carried out in a mode that a tool is positioned and installed and a robot drives the workpiece. 2) Study on tool positioning and type: in combination with the above, if the tool is used for deburring in a positioning manner, the tool arrangement needs to be redesigned, and the arrangement and the installation manner are researched, so that the workpiece can be clamped by the robot to perform deburring more efficiently and conveniently. Meanwhile, the type of tools used in the system should be replaced by combining different workpiece characteristics, for example, the materials of workpieces, the complexity of processing surfaces, the requirements of customers on deburring precision and the like are comprehensively considered. 3) Research on secondary development technology of robot offline programming and software: for the projects with few points, less complicated paths and poor workpiece universality, the robot teaching mode is adopted for programming. However, for projects with more points, complex paths and stronger general workpiece, in order to improve the workload of technicians and the competitiveness of the system, the robot off-line programming technology can be researched and applied to project research and development, even the related software can be combined for secondary development, and the competitiveness of the projects can be improved by designing a set of general deburring process software system. 4) Study of visual guide deburring technique: and (3) carrying out online track tracking on the uncertain or unknown contour, generating a geometric model of the processed part online by applying three-dimensional measuring equipment or various visual sensors, finding out a boundary track, and calculating a cutter path. Thus, the accuracy and the application range of the system can be further improved.
While the invention has been described above with reference to the accompanying drawings, it will be apparent that the specific implementation of the invention is not limited by the foregoing, but rather is within the scope of the invention as long as various modifications are made by the method concept and technical scheme of the invention, or the concept and technical scheme of the invention are directly applied to other occasions without modification.
Claims (4)
1. A large casting deburring system is characterized in that: the large casting deburring system comprises a robot I (1), a robot II (2), a conveying track I (3) and a conveying track II (4), wherein the robot I (1) is arranged at a position close to the conveying track I (3), the robot II (2) is arranged at a position close to the conveying track II (4), a cleaning component I (5) is arranged on a robot I mechanical arm of the robot I (1), a cleaning component II (6) is arranged on a robot II mechanical arm of the robot II (2), a turnover mechanism (7) is arranged between the conveying track I (3) and the conveying track II (4), the turnover mechanism (7) is arranged to be capable of controlling a large casting (8) to turn over, and the robot I (1) and the robot II (2) are respectively connected with a control component (9);
the cleaning component I (5) arranged on the mechanical arm of the robot I (1) is a hairbrush I, the control component (9) is arranged to drive the hairbrush I to move, so that the top surface of the large casting (8) conveyed by the conveying track I (3) is deburred and cleaned, the cleaning component II (6) arranged on the mechanical arm of the robot II (2) is a hairbrush II, and the control component (9) is arranged to drive the hairbrush II to move, so that the bottom surface and the side surface of the large casting (8) conveyed by the conveying track II (4) are deburred and cleaned;
the large casting deburring system comprises a conveying track II, a frame (29) and a rotating motor (30), wherein the conveying track II (4) comprises a conveying track II front track (26) and a conveying track II rear track (27), the rotating mechanism (28) comprises a frame (29), the frame (29) is provided with the rotating motor (30), the rotating motor (30) is connected with the rotating track (31), the rotating track (31) is of a horizontally arranged structure, the rotating motor (30) is connected with a control part (9), and the rotating track (31) is arranged between the conveying track II front track (26) and the conveying track II rear track (27);
the large casting deburring system comprises a casting hole system workbench (16), and the casting hole system workbench (16) is arranged at a position close to a rotating mechanism (28);
the casting hole system workbench (16) comprises a workbench body (17), a rail (18) is arranged on the workbench body (17), a moving block (19) is arranged on the rail (18), a plurality of hole cleaning rods (20) are arranged on the moving block (19), and a cleaning brush (21) is arranged at the end part of each hole cleaning rod (20).
2. The large casting deburring system as set forth in claim 1, wherein: the turnover mechanism (7) comprises a turnover mechanism frame (10), a plurality of rotating wheels (11) are arranged on the turnover mechanism frame (10), a turnover rotating disc (12) is supported and placed on the rotating wheels (11), the turnover rotating disc (12) comprises a sliding part I (13) and a sliding part II (14), an intermediate gap (15) is arranged between the sliding part I (13) and the sliding part II (14), the turnover rotating disc (12) is arranged to be of a structure capable of rotating relative to the rotating wheels (11) on the turnover mechanism frame (10), and the large casting (8) is arranged to be of a structure capable of passing through the intermediate gap (15).
3. The large casting deburring system as set forth in claim 2, wherein: the turnover turntable (12) comprises a plate I (22), a plate II (23), a sliding part I (13) and a sliding part II (14), wherein one end of the sliding part I (13) of the turnover turntable (12) is connected with the plate I (22), the other end of the sliding part I (13) is connected with the plate II (23), one end of the sliding part II (14) of the turnover turntable (12) is connected with the plate I (22), the other end of the sliding part II (14) is connected with the plate II (23), an opening I (24) is formed in the plate I (22), an opening II (25) is formed in the plate II (23), the plate I (22) is supported on a plurality of rotating wheels (11), and the plate II (23) is supported on the plurality of rotating wheels (11).
4. A large casting deburring system as claimed in claim 3, wherein: the turnover mechanism is characterized in that a plurality of U-shaped runner supports (34) are arranged on the turnover mechanism frame (10), each runner (11) is installed on one runner support (34) through a connecting shaft, the runner (11) is arranged to be of a structure recessed in the runner supports (34), when the plate I (22) is supported on the runners (11), the side face of the plate I (22) is arranged to be of a structure capable of being clamped on the runner supports (34), and when the plate II (23) is supported on the runners (11), the plate II (23) is arranged to be of a structure capable of being clamped on the runner supports (34) simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711490000.4A CN107952952B (en) | 2017-12-30 | 2017-12-30 | Burr removing system for large castings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711490000.4A CN107952952B (en) | 2017-12-30 | 2017-12-30 | Burr removing system for large castings |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107952952A CN107952952A (en) | 2018-04-24 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108672828A (en) * | 2018-06-19 | 2018-10-19 | 重庆华数机器人有限公司 | A kind of casting flexibility deburring production line |
| CN108789005A (en) * | 2018-06-30 | 2018-11-13 | 浙江奥龙电源有限公司 | A kind of casting grid spends flash device |
| CN109807727A (en) * | 2019-03-27 | 2019-05-28 | 佳奕筱安(上海)机器人科技有限公司 | Electric cabinet automation polishing work station |
| CN109773637A (en) * | 2019-03-27 | 2019-05-21 | 佳奕筱安(上海)机器人科技有限公司 | Wheel hub automation polishing work station |
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