CN107941809A - Hook line visual monitor system - Google Patents
Hook line visual monitor system Download PDFInfo
- Publication number
- CN107941809A CN107941809A CN201711239545.8A CN201711239545A CN107941809A CN 107941809 A CN107941809 A CN 107941809A CN 201711239545 A CN201711239545 A CN 201711239545A CN 107941809 A CN107941809 A CN 107941809A
- Authority
- CN
- China
- Prior art keywords
- ccd camera
- hook
- crochet hook
- magnetic core
- fixture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention discloses hook line visual monitor system, including rack, the crochet hook in rack, the fixture for clamping magnetic core, the alarming device of the CCD camera of connecting detection analytical equipment and connecting detection analytical equipment；Fixture connection frame and realize that magnetic core is located at the top of crochet hook；CCD camera is located at fixture and the side of crochet hook and the camera lens of CCD camera is towards magnetic core；Enameled wire is under crochet hook traction during front Jing Guo CCD camera, and CCD camera is taken pictures, and then view data is transferred to detection and analysis device by CCD camera.The present invention uses above structure, so that it is guaranteed that coiling quality, prevents defective products from flowing into next procedure, realizes automatic detection hooking technique, accuracy rate is high and reduces labor strength.
Description
Technical field
The present invention relates to spooling equipment detecting system technical field, and in particular to hook line visual monitor system.
Background technology
Hook Wiring technology is often used in winding technique, is carried out generally on coil winding machine.Especially in annular and square magnetic
, it is necessary to which crochet hook is hooked to line above magnetic core magnetic core lower part in the wire winding of core, also cross magnetic core endoporus.In actual production
During, following phenomenon occurs in this technique once in a while：1st, it is not hooked to line；2nd, line is not hooked to predeterminated position below magnetic core；3rd, hook
Have when multi-thread and one or more of be not hooked to position.Any of the above phenomenon can all seriously affect the electric parameter of coil, go out
Existing quality is bad.Also this is detected without special equipment in the prior art, not only fault rate is detected by worker's naked eyes
Height, and labor intensity is big.
The content of the invention
It is an object of the invention to disclose hook line visual monitor system, solves existing spooling equipment without special hooking
Detection instrument, it is high by worker's naked eyes detection error rate, and labor intensity is big the problem of.
To reach above-mentioned purpose, the present invention adopts the following technical scheme that：
Hook line visual monitor system, including rack, the crochet hook in rack, the fixture for clamping magnetic core, connection inspection
Survey the CCD camera (CCD of analytical equipment：Charge coupling device, charge coupled device) and connecting detection analytical equipment
Alarming device；Fixture connection frame and realize that magnetic core is located at the top of crochet hook；CCD camera be located at the side of fixture and crochet hook and
The camera lens of CCD camera is towards magnetic core；Enameled wire is under crochet hook traction during front Jing Guo CCD camera, and CCD camera is taken pictures, then
View data is transferred to detection and analysis device by CCD camera.
Further, the CCD camera connects the detection and analysis device by data cable respectively with the alarming device.
Further, the alarming device is equipped with the sound-producing device or alarm lamp for sending alarm.
Further, whether the detection parameters of the detection and analysis device reach default for the enameled wire on the magnetic core
Position.
Further, the rack drives motor to connect with the crochet hook by crochet hook, and crochet hook driving motor is servomotor.
Further, light source is further included, when the CCD camera is arranged on the left side of the fixture and the crochet hook, light source is set
In the right side of fixture and crochet hook.
Compared with prior art, beneficial effects of the present invention：
The present invention realizes that vision system analyzes image using the structure of CCD camera, and judges whether winding process is abnormal, from
And ensure coiling quality, prevent that defective products from flowing into next procedure, realize automatic detection hooking technique, accuracy rate is high and reduces worker
Labor intensity.Crochet hook driving motor is servomotor, and positional precision is very accurate, accurate beneficial to the data for improving detection and analysis device
True rate.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is attached drawing needed in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, without having to pay creative labor, may be used also
To obtain other attached drawings according to these attached drawings.
Fig. 1 is hook line visual monitor system of the present invention, the schematic perspective view of embodiment；
In figure, 1- crochet hooks；2- fixtures；3-CCD cameras；The camera lens of 31-CCD cameras；4- magnetic cores；5- enameled wires.
Embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without creative efforts
Embodiment, belongs to the scope of protection of the invention.
Embodiment hook line visual monitor system as shown in Figure 1, including rack (not shown), the crochet hook 1 in rack, use
Fixture 2, the CCD camera 3 of connecting detection analytical equipment (not shown) and the warning of connecting detection analytical equipment in clamping magnetic core 4
Device (not shown).2 connection frame of fixture and realize that magnetic core 4 is located at the top of crochet hook 1；CCD camera 3 is located at fixture 2 and crochet hook 1
Side and CCD camera camera lens 31 towards magnetic core 4.CCD camera 3 and alarming device are analyzed by data cable connecting detection respectively
Device.Crochet hook 1 through magnetic core 4 endoporus and reach the top of magnetic core 4, be hooked to after the enameled wire 5 being wound on magnetic core 4 toward moving down
Dynamic, the enameled wire 5 on magnetic core 4 passes through the endoporus of magnetic core 4；CCD camera 3 is taken pictures during front of the enameled wire 5 Jing Guo CCD camera 3, so
View data is transferred to detection and analysis device by CCD camera 3 afterwards, the enameled wire 5 on detection and analysis device analysis magnetic core 4 whether by
Move predeterminated position to, go offline if midway has or all do not move line to, be judged as defective products, detection and analysis device sends signal
To alarming device, alarming device sends alarm or alarm lamp flicker.
CCD camera 3 in the present embodiment is the smart camera that can be continuously shot.Test and analyze the detection ginseng of device
Whether number reaches predeterminated position for the enameled wire 5 on magnetic core 4.Rack drives motor (not shown) to connect with crochet hook 1 by crochet hook,
Crochet hook driving motor is servomotor, and positional precision is very accurate, beneficial to the data accuracy for improving detection and analysis device.
As to further improvement of this embodiment, the present embodiment further includes light source (not shown), when CCD camera 3 is arranged on
During the left side of fixture 2 and crochet hook 1, light source is arranged on the right side of fixture 2 and crochet hook 1, makes the image that CCD camera 3 is taken apparent, examines
It is more accurate to survey the data that analytical equipment analyzes.
The other structures of the present embodiment are referring to the prior art.
The invention is not limited in the above embodiment, if not departing from the present invention to the various changes or modifications of the present invention
Spirit and scope, if these modification and variations belong within the scope of the claim and equivalent technologies of the present invention, then this hair
It is bright to be also intended to include these modification and variations.
Claims (6)
1. hook line visual monitor system, it is characterized in that：Crochet hook including rack, in rack, the fixture for clamping magnetic core,
The CCD camera of connecting detection analytical equipment and the alarming device of connecting detection analytical equipment；Fixture connection frame and realize magnetic core
Positioned at the top of crochet hook；CCD camera is located at fixture and the side of crochet hook and the camera lens of CCD camera is towards magnetic core；Enameled wire is in hook
When the front Jing Guo CCD camera is descended in pin traction, CCD camera is taken pictures, and then view data is transferred to detection and analysis dress by CCD camera
Put.
2. hook line visual monitor system according to claim 1, it is characterised in that：The CCD camera and the alarming device
The detection and analysis device is connected by data cable respectively.
3. hook line visual monitor system according to claim 2, it is characterised in that：The alarming device is equipped with and sends alarm
Sound-producing device or alarm lamp.
4. hook line visual monitor system according to claim 1, it is characterised in that：The detection parameters of the detection and analysis device
Whether predeterminated position is reached for the enameled wire on the magnetic core.
5. according to hook line visual monitor system described in claim 1 to 5 any one, it is characterised in that：The rack and described
Crochet hook drives motor to connect by crochet hook, and crochet hook driving motor is servomotor.
6. hook line visual monitor system according to claim 6, it is characterised in that：Light source is further included, when the CCD camera is set
When the left side of the fixture and the crochet hook, light source is arranged on the right side of fixture and crochet hook.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711239545.8A CN107941809A (en) | 2017-11-30 | 2017-11-30 | Hook line visual monitor system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711239545.8A CN107941809A (en) | 2017-11-30 | 2017-11-30 | Hook line visual monitor system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107941809A true CN107941809A (en) | 2018-04-20 |
Family
ID=61948003
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711239545.8A Pending CN107941809A (en) | 2017-11-30 | 2017-11-30 | Hook line visual monitor system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107941809A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204803513U (en) * | 2015-05-22 | 2015-11-25 | 苏州三立自动化设备有限公司 | Tricot machine with broken string detects function |
| CN106203598A (en) * | 2016-07-14 | 2016-12-07 | 广东技术师范学院 | IC-card automatical line apparatus based on machine vision |
| CN205984643U (en) * | 2016-08-15 | 2017-02-22 | 苏州昇讯电子科技有限公司 | Iron core winding device |
| CN106971843A (en) * | 2017-03-31 | 2017-07-21 | 龙口市埃迪克自动化设备有限公司 | A kind of coil winding machine of Clothoid type feeding |
| CN207717638U (en) * | 2017-11-30 | 2018-08-10 | 珠海市恒诺科技有限公司 | Hook line visual monitor system |
-
2017
- 2017-11-30 CN CN201711239545.8A patent/CN107941809A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204803513U (en) * | 2015-05-22 | 2015-11-25 | 苏州三立自动化设备有限公司 | Tricot machine with broken string detects function |
| CN106203598A (en) * | 2016-07-14 | 2016-12-07 | 广东技术师范学院 | IC-card automatical line apparatus based on machine vision |
| CN205984643U (en) * | 2016-08-15 | 2017-02-22 | 苏州昇讯电子科技有限公司 | Iron core winding device |
| CN106971843A (en) * | 2017-03-31 | 2017-07-21 | 龙口市埃迪克自动化设备有限公司 | A kind of coil winding machine of Clothoid type feeding |
| CN207717638U (en) * | 2017-11-30 | 2018-08-10 | 珠海市恒诺科技有限公司 | Hook line visual monitor system |
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