CN107931822B - Static shaft shoulder friction stir welding device and method for variable-angle joint - Google Patents
Static shaft shoulder friction stir welding device and method for variable-angle joint Download PDFInfo
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- CN107931822B CN107931822B CN201711208533.9A CN201711208533A CN107931822B CN 107931822 B CN107931822 B CN 107931822B CN 201711208533 A CN201711208533 A CN 201711208533A CN 107931822 B CN107931822 B CN 107931822B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
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Abstract
The invention relates to a static shaft shoulder friction stir welding device of a variable angle joint, which comprises: the static shaft shoulder stirring head and a matched platform which can change the angle of the fillet weld and fix the workpiece to be welded. The static shaft shoulder stirring head comprises a stirring pin, a static shaft shoulder, a rigid connecting device and a sealing stacking ring, wherein the static shaft shoulder is connected with a main shaft of the friction stir welding machine through rigid fixation, and a stainless steel sealing stacking ring is arranged between the stirring pin and the static shaft shoulder and used for preventing aluminum alloy from extruding into a gap between the static shaft shoulder and the stirring pin in the welding process; the platform for fixing the workpiece to be welded comprises a base plate for supporting an aluminum alloy plate, a semicircular slide block for changing an inclination angle, a pressing plate for fixing the slide block, a base for supporting the slide block and a workbench with a T-shaped groove. Aiming at fillet welds with different thicknesses and different angles, the welding can be carried out only by adjusting the angles of the static shaft shoulder and the base plate, so that the time and cost for replacing and fixing the platform for welding the workpiece to be welded during welding the fillet welds with different angles are avoided.
Description
Technical Field
The invention relates to a friction stir welding method and device, in particular to a static shaft shoulder friction stir welding method and device for a variable-angle fillet weld.
Background
Friction Stir Welding (FSW) is a solid phase joining technique invented by british institute of Welding (US5460317) in 1991, and is particularly suitable for Welding low melting point alloys such as aluminum. Friction stir welding utilizes friction heat generated by friction between a shaft shoulder and a stirring needle and a workpiece to enable materials near a welding joint to reach a plastic state, the material flowability is increased, when a stirring head moves forwards, the plasticized materials are moved to the rear of the stirring head under the extrusion of the shaft shoulder and the stirring action of the stirring needle, the materials are cooled to form the welding joint, the materials are not melted in the welding process, and the highest temperature is about 80% of the melting point of the welded materials. Compared with connection methods such as fusion welding, brazing, riveting and the like, the technology has the advantages of low heat input, small deformation, cleanness, no pollution, higher weld strength and the like, and is widely applied to the industries of aerospace, rail transit, ships, automobiles, power electronics, weapon manufacturing, buildings, electricity and the like. With the advancement of technology and the gradual improvement of supporting facilities, the research and application of friction stir welding are entering a rapid development stage.
The great success of FSW technology in the field of aluminum alloy structure manufacture has led to a desire for its application in various weld joint forms and joining of metallic materials. However, most of the industrial applications of the FSW technology are mainly limited to the simple butt joint form, and are limited by the shaft shoulder of the stirring tool when applied to T-joints, fillet welds and box-shaped structures which are used in large quantities in the manufacture of structures such as aircraft fuselages, ship decks, automobile and train bodies, and the like, and the FSW technology is difficult to be applied to the manufacture of the structures; when the FSW technology is popularized and applied to welding of low-heat-conduction materials such as titanium alloy, due to the friction heating effect (generating 70-80% of most heat) of a shaft shoulder of a stirring tool and a welded surface, the surface of a welding seam is overheated and the temperature along the thickness of the plate is obviously uneven, so that a defect-free welded joint is difficult to obtain.
In order to overcome the limitation of the traditional FSW technology, the shaft Shoulder and the stirring pin are separated on the basis of the traditional FSW technology, and a static Shaft Shoulder Friction Stir Welding (SSFSW) technology is developed; the method not only can effectively realize the welding of low heat conduction materials such as titanium alloy and the like, but also has obvious advantages in the manufacture of aluminum alloy fillet welds and T-shaped welding joints. The adjustable static shaft shoulder and the platform for fixing the workpiece to be welded with variable angles are developed aiming at the fillet welds with different angles, the fillet weld and the T-shaped joint can be welded only by adjusting the static shaft shoulder and the base plate with different angles and adjusting the angle of the sliding block, and the time and the cost for replacing the platform for fixing the workpiece to be welded when the fillet welds with different angles are welded are avoided.
Disclosure of Invention
The invention designs a static shaft shoulder friction stir welding device of a variable-angle joint, and aims to provide the static shaft shoulder friction stir welding device which is reliable in structure, simple and convenient to operate, good in using effect and capable of conveniently realizing the welding of the 90-150-degree angle joint.
The technical scheme for realizing the invention is as follows:
a static shaft shoulder stirring friction welding device of a variable-angle joint comprises a static shaft shoulder stirring head and a platform for fixing a workpiece to be welded; the static shaft shoulder stirring head comprises: the device comprises a stirring pin, a static shaft shoulder, a first rigid connecting device, a second rigid connecting device and a sealing stack ring; the platform for fixing the workpiece to be welded includes: the device comprises a base plate for supporting an aluminum alloy plate, a semicircular slide block for changing an inclination angle, a pressing plate for fixing the slide block, a base for supporting the slide block and a workbench with a T-shaped groove;
the first rigid connecting device is fixed on the head of the friction stir welding machine through a double-headed screw and a nut; fixing a stirring pin on a tool shank of a main shaft of the friction stir welding machine; the sealing stacking ring is arranged in a sealing groove of the static shaft shoulder, the static shaft shoulder is inserted into the second rigid connecting device, then the fastening screws are screwed into two fastening threaded holes of the second rigid connecting device, and the two fastening threaded holes are pressed into two positioning holes corresponding to the static shaft shoulder to fix the static shaft shoulder; the second rigid connecting device is connected to the first rigid connecting device through a hexagon socket head cap screw, so that the stirring needle sequentially penetrates through the second rigid connecting device and the static shaft shoulder.
Furthermore, the whole stirring pin is made of H13 die steel, the sealing ring stacking material is 304 stainless steel, and the rest parts are made of 45 steel.
Furthermore, the clearance between the stirring pin and the static shaft shoulder is 0.2-0.5 mm.
Furthermore, the tail end of the stirring pin is provided with a shaft shoulder which is thicker than the diameter of the root of the stirring pin by 4-6 mm and longer than the root of the stirring pin by 4-6 mm.
Furthermore, a sealing overlapping ring is arranged between the stirring pin and the static shaft shoulder and used for preventing aluminum alloy from being extruded into a gap between the stirring pin and the static shaft shoulder in the welding process.
Furthermore, two fastening threaded holes are formed in two sides of the second rigid connecting device and used for fixing the static shaft shoulder; the two sides of the second rigid connecting device are provided with dismounting threaded holes, and when welding materials are extruded into a gap between the stirring pin and the static shaft shoulder to enable the stirring pin and the static shaft shoulder to be adhered, the welding materials are separated; the second rigid connecting device is provided with a positioning boss on the upper surface to ensure the coaxiality during installation.
Further, the static shaft shoulder is set to be a square structure which avoids rotating in the welding process; two positioning holes are arranged on two sides of the static shaft shoulder so that the fastening screw can be inserted into the positioning holes and can be prevented from sliding up and down; the surface of the static shaft shoulder is provided with a boss for reducing the contact area between the static shaft shoulder and an aluminum alloy plate to be welded and reducing the friction resistance in the welding process; a sealing groove for mounting a sealing stack ring is arranged in the through hole in the static shaft shoulder; the static shaft shoulders are respectively provided with a plane convenient for feeding filling materials for forming a fillet of a weld joint transition fillet, and the plane is ensured to be on the same horizontal plane with the shaft shoulder surface of the shaft shoulder after the static shaft shoulder is installed.
The static shaft shoulder adopts a split design, and is convenient for installing the sealing stacked ring and cleaning after welding.
Aiming at fillet welds at different angles, the static shaft shoulder stirring head can be welded by replacing stirring pins with different lengths and static shaft shoulders at different angles; the platform for fixing the workpiece to be welded only needs to replace the base plates with different angles, and the angle of the semicircular slide block is adjusted to clamp the aluminum alloy plate
Furthermore, the diameter of two positioning holes in the static shaft shoulder is 10mm, and the depth is 1 mm; the size of the boss is 0.5mm, and the radius of the fillet is half of the plate thickness.
The method comprises the following specific steps:
step 1, assembling and fixing the stirring pin on a tool handle of a main machine head by using a fastening screw, then assembling and fixing a first rigid connecting device and a second rigid connecting device in sequence, then installing a sealing overlapping ring into a mounting groove of a static shaft shoulder, then installing the static shaft shoulder into the rigid connecting device, screwing the fastening screw, pressing the fastening screw into a round hole on the static shaft shoulder, and enabling the end part of the stirring pin to be just exposed out of the static shaft shoulder.
And 3, adjusting the position of the main shaft of the friction stir welding machine right above the welding line to be welded, and adjusting the contact of the stirring head and the weldment by using a fine adjustment hand wheel.
And 4, setting the rotation rate, the welding rate and the pressing amount of the stirring head according to the welding material and the wall thickness, starting the friction stir welding equipment, and starting welding.
And 5, after welding is finished, a friction stir welding device power supply is used, when the stirring pin is adhered to the static shaft shoulder, the welding device cannot be disassembled, the inner hexagonal screw can be screwed in from the disassembling threaded hole, the static shaft shoulder is separated from the stirring pin, and finally the static shaft shoulder can be taken out and cleaned.
Furthermore, the thickness of the plate of the workpiece to be welded is 5-16mm, the material is aluminum, magnesium or copper alloy, and the angle of the welding joint is 90-150 degrees.
Compared with the prior art, the invention has the following remarkable advantages:
(1) the invention adopts the static shaft shoulder friction stir welding technology, overcomes the defects generated when the fillet weld is realized by changing the joint form in the traditional friction stir welding, and improves the performance of the aluminum alloy fillet weld.
(2) The invention adopts a split type replaceable static shaft shoulder and a split type design, is convenient for installing the sealing stacked ring and cleaning after welding, and can adjust the static shaft shoulder with different angles aiming at fillet welds with different angles.
(3) According to the invention, the sealing stack ring is adopted to dynamically seal the gap between the static shaft shoulder and the stirring pin, so that aluminum alloy is prevented from being extruded into the gap between the stirring pin and the static shaft shoulder in the welding process, the defects of tunnel holes and the like formed in fillet welds are avoided, and the quality of the welds is improved.
(4) The platform for fixing the workpieces to be welded at the variable angles is adopted, the aluminum alloy plate can be clamped only by replacing the base plates at different angles and adjusting the angles of the semicircular sliding blocks, and the platform for fixing the workpieces to be welded at the fillet welds at different angles is beneficial to recycling.
Drawings
FIG. 1 is a schematic view of the apparatus of the present invention.
FIG. 2 is a schematic view of a stationary shoulder pin.
FIG. 3 is a schematic view of a platform holding a workpiece to be welded.
FIG. 4 is a schematic cross-sectional view of a stationary shoulder pin.
FIG. 5 is a cross-sectional view of the stationary shoulder.
Figure 6 is a schematic view of different stationary shoulders.
The device comprises a stirring pin 1, a static shaft shoulder 2, a first rigid connecting device 3, a second rigid connecting device 4, a sealing stacking ring 5, a backing plate with an angle of a fillet weld, a backing plate installed on a sliding block 7, a semicircular sliding block with an inclination angle changed 8, a pressing plate for fixing the sliding block 9 and 10, a base for supporting the sliding block 11, a workbench 12 with a T-shaped groove 13, a reinforcing shaft shoulder 13, fastening threaded holes 14 and 15, disassembly threaded holes 16 and 17 of the second rigid connecting device 18, a positioning boss 19 and 20 of the second rigid connecting device 21, a positioning hole 21 of the static shaft shoulder 21, a static shaft shoulder boss 22, a sealing groove 22, a processing plane for feeding filling materials 23 and a transition fillet 24.
Detailed Description
The following examples are presented to enable one of ordinary skill in the art to more fully understand the present invention.
The apparatus and method of the present invention are further described with reference to the accompanying drawings and the following detailed description.
As shown in fig. 1-6, the present invention is a static shoulder friction stir welding apparatus for implementing a variable angle joint, comprising:
and (5) a static shaft shoulder stirring head.
The static shaft shoulder stirring head comprises: a pin 1, a stationary shoulder 2, rigid connecting means 3, 4 and a sealing collar 5.
The installation process comprises the first step of connecting a first rigid connecting device 3 to a head of a friction stir welding machine through a double-headed screw and a nut; secondly, mounting and fixing the stirring pin 1 on a tool shank of a main shaft of the friction stir welding machine; thirdly, installing the sealing stacked ring 5 in the sealing groove 22 of the static shaft shoulder 2, inserting the static shaft shoulder 2 into the second rigid connecting device 4, screwing the fastening screws into the fastening threaded holes 14 and 15 of the second rigid connecting device 4, pressing the fastening screws into the positioning holes 19 and 20 of the static shaft shoulder 2, and fixing the static shaft shoulder 2; and fourthly, connecting the second rigid connecting device 4 to the first rigid connecting device 3 through a hexagon socket head cap screw so that the stirring pin 1 sequentially passes through the second rigid connecting device 4 and the static shaft shoulder 2.
The variable angle platform for fixing a workpiece to be welded includes: the welding machine comprises a base plate 6 with an angle for realizing a welding seam of 90 degrees and 120 degrees, a base plate 7 arranged on a sliding block, a semicircular sliding block 8 for changing an inclination angle, pressing plates 9 and 10 for fixing the sliding block, a base 11 for supporting the sliding block and a workbench 12 with a T-shaped groove.
A base 11 for supporting the sliding block is installed in a T-shaped groove of a workbench 12 through screws, the sliding block 8 is fixed on the groove of the base 11 through pressing plates 9 and 10, and backing plates 6 and 7 for supporting the aluminum alloy plates are installed on the semicircular sliding block 8 to provide rigid support for the aluminum alloy plates.
The stirring pin 1 is integrally made of H13 die steel, the sealing ring stack 5 is made of 304 stainless steel, and the rest parts are made of 45 steel.
The clearance between the stirring pin 1 and the static shaft shoulder 2 is 0.2-0.5 mm.
A shaft shoulder 13 which is thicker than the diameter of the root of the stirring pin by 4-6 mm and longer than the root of the stirring pin is processed by the stirring pin 1, so that fatigue fracture of the stirring pin is avoided.
According to the invention, the static shaft shoulder and the backing plate for realizing the fillet weld of 120 degrees are provided, and the fillet weld of different angles between 90 degrees and 150 degrees can be specifically calculated according to the length of the stirring pin, the length and the diameter of the root reinforcing shaft shoulder and the angle of the fillet weld.
A sealing ring 5 is arranged between the stirring pin 1 and the static shaft shoulder 2 and used for preventing aluminum alloy from being extruded into a gap between the stirring pin 1 and the static shaft shoulder 2 in the welding process, and the sealing ring 5 is arranged in a sealing groove 22 in the static shaft shoulder 2.
Fastening threaded holes 14 and 15 are processed on two sides of the second rigid connecting device 4 and used for fixing the static shaft shoulder 2; the two sides of the second rigid connecting device 4 are provided with dismounting threaded holes 16 and 17, and when welding materials are extruded into the gap between the stirring pin 1 and the static shaft shoulder 2 to be adhered, the two are separated; the second rigid connection means 4 has a positioning boss 18 machined on the upper surface to ensure coaxiality during installation.
The static shaft shoulder 2 is designed to be square, so that rotation in the welding process is avoided; positioning holes 19 and 20 with the diameter of 10mm and the depth of 1mm are processed on the two sides of the static shaft shoulder 2, so that the fastening screws can be inserted, and the vertical sliding of the fastening screws is avoided; a boss 21 with the thickness of 0.5mm is processed on the surface of the static shaft shoulder 2, so that the contact area of the boss and an aluminum alloy plate to be welded is reduced, and the friction resistance in the welding process is reduced; a sealing groove 22 for mounting the sealing stack ring 5 is processed in a through hole in the static shaft shoulder 2; a plane 23 convenient for feeding filling materials and a fillet 24 for forming a transition fillet of a welding seam are respectively processed on the static shaft shoulder 2, the plane 23 is on the same horizontal plane with the shaft shoulder surface of the shaft shoulder 13 after the static shaft shoulder 2 is installed, and the radius of the fillet 24 is half of the plate thickness; the static shaft shoulder 2 adopts a split design, so that the sealing stack ring 5 is convenient to mount and clean after welding.
Aiming at fillet welds at different angles, the static shaft shoulder stirring head can be welded by replacing the static shaft shoulder 2 at different angles; the platform for fixing the workpiece to be welded only needs to replace the backing plates 6 with different angles, and the angle of the semicircular slide block 8 is adjusted to clamp the aluminum alloy plate.
Examples
The static shaft shoulder friction stir welding method for the angle joint is provided based on the device.
In the welding example, the thickness of the aluminum alloy plate is 17mm, and the angle of the aluminum alloy plate is 120 degrees, then the static shaft shoulder stirring head is designed as follows: radius of transition fillet of the static shaft shoulder is 8mm, the diameter of the root of the stirring pin is 16mm, the length of the transition fillet is 16mm, the conical angle is 30 degrees, the diameter of the root reinforcing shaft shoulder is 22mm, and the length of the root reinforcing shaft shoulder is 6 mm.
Step 1, assembling and fixing a stirring pin 1 on a handle of a main machine head by using a set screw, then assembling and fixing a first rigid connecting device 3 and a second rigid connecting device 4 in sequence, then installing a sealing laminated ring 5 into an installation groove 22 of a static shaft shoulder 2, then installing the static shaft shoulder 2 into the rigid connecting device 4, screwing the set screw, and pressing into circular holes 19 and 20 on the static shaft shoulder 2 to ensure that the end part of the stirring pin 1 is just exposed out of the static shaft shoulder 2.
And 3, adjusting the position of the main shaft of the friction stir welding machine right above the welding line to be welded, and adjusting the contact of the stirring head and the weldment by using a fine adjustment hand wheel.
And 4, setting the rotation rate, the welding rate and the pressing amount of the stirring head according to the welding material and the wall thickness, starting the friction stir welding equipment, and starting welding.
And 5, after welding is finished, a friction stir welding device power supply is used, when the stirring pin 1 is adhered to the static shaft shoulder 2, the welding device cannot be disassembled, the inner hexagonal screw can be screwed in from the disassembling threaded holes 16 and 17, the static shaft shoulder 2 is separated from the stirring pin 1, and finally the static shaft shoulder 2 can be taken out and cleaned.
Claims (8)
1. A static shaft shoulder stirring friction welding device of a variable-angle joint is characterized by comprising a static shaft shoulder stirring head and a platform for fixing a workpiece to be welded; the static shaft shoulder stirring head comprises: the device comprises a stirring pin (1), a static shaft shoulder (2), a first rigid connecting device (3), a second rigid connecting device (4) and a set of sealing stacked rings (5); the platform for fixing the workpiece to be welded includes: the device comprises base plates (6) and (7) for supporting an aluminum alloy plate to be welded, a semicircular slide block (8) for changing an inclination angle, pressure plates (9) and (10) for fixing the slide block, a base (11) for supporting the semicircular slide block (8) and a workbench (12) with a T-shaped groove, wherein a shaft shoulder (13) is arranged at the tail end of a stirring pin (1);
wherein, the installation process of static shaft shoulder stirring head does: fixing the first rigid connecting device (3) on a head of a friction stir welding machine through a double-headed screw and a nut; fixing a stirring pin (1) on a tool shank of a main shaft of a friction stir welding machine; installing the sealing stacked ring (5) in a sealing groove (22) of the static shaft shoulder (2), inserting the static shaft shoulder (2) into the second rigid connecting device (4), then screwing a fastening screw into fastening threaded holes (14) and (15) of the second rigid connecting device (4), pressing into positioning holes (19) and (20) of the static shaft shoulder (2), and fixing the static shaft shoulder (2); connecting the second rigid connecting device (4) to the first rigid connecting device (3) through a hexagon socket head cap screw so that the stirring needle (1) sequentially passes through the second rigid connecting device (4) and the static shaft shoulder (2);
the static shaft shoulder (2) is arranged to be a square structure which can avoid rotation in the welding process; positioning holes (19) and (20) are arranged at two sides of the static shaft shoulder (2) to enable the fastening screws to be inserted so as to prevent the fastening screws from sliding up and down; the surface of the static shaft shoulder (2) is provided with a boss (21) for reducing the contact area between the static shaft shoulder and an aluminum alloy plate to be welded and reducing the friction resistance in the welding process; a sealing groove (22) for installing a sealing stack ring (5) is arranged in a through hole in the static shaft shoulder (2); a plane (23) which is convenient for feeding filling materials is respectively processed on the static shaft shoulder (2) and is used for forming a fillet (24) of a weld transition fillet, so that the plane (23) is ensured to be on the same horizontal plane with the shaft shoulder surface of the shaft shoulder (13) on the stirring pin (1) after the static shaft shoulder (2) is installed.
2. The static shoulder friction stir welding device of the variable angle angular joint according to claim 1, wherein the stirring pin (1) is integrally made of H13 die steel, the material of the sealing ring stack (5) is 304 stainless steel, and the rest of the static shoulder friction stir welding device is made of 45 steel.
3. The friction stir welding device for the stationary shoulder of the variable angle angular joint according to claim 1, wherein the clearance between the stirring pin (1) and the stationary shoulder (2) is 0.2 to 0.5 mm.
4. The static shoulder friction stir welding apparatus of a variable angle angular joint according to claim 1, wherein the shoulder (13) of the pin (1) is thicker by 4 to 6mm and longer by 4 to 6mm than the diameter of the pin root.
5. The friction stir welding device of the stationary shoulder of the variable angle joint according to any one of claims 1 to 4, wherein a sealing collar (5) is provided between the stirring pin (1) and the stationary shoulder (2) for preventing the aluminum alloy from being squeezed into the gap between the stirring pin (1) and the stationary shoulder (2) during the welding process.
6. The friction stir welding device for the stationary shoulder of a variable angle joint according to claim 1, characterized in that the second rigid connection means (4) is provided with fastening threaded holes (14), (15) on both sides for fixing the stationary shoulder (2); the two sides of the second rigid connecting device (4) are provided with dismounting threaded holes (16) and (17) which are used for separating the stirring pin (1) from the static shaft shoulder (2) when welding materials are extruded into the gap between the stirring pin (1) and the static shaft shoulder (2) to enable the stirring pin (1) and the static shaft shoulder (2) to be adhered; the second rigid connecting device (4) is provided with a positioning boss (18) on the upper surface to ensure the coaxiality during installation.
7. The friction stir welding device of the stationary shoulder of the variable angle angular joint according to claim 6, characterized in that the positioning holes (19), (20) in the stationary shoulder (2) have a diameter of 10mm and a depth of 1 mm; the size of the boss is 0.5mm, and the radius of the fillet (24) is half of the thickness of the aluminum alloy plate to be welded.
8. The friction stir welding apparatus of stationary shoulder for variable angle fillet welded joints as recited in claim 1, wherein said aluminum alloy plate to be welded has a thickness of 5 to 16mm and a weld joint angle of 90 ° to 150 °.
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