CN107914120A - Three lead SMD quartz crystal device for automatically molding - Google Patents
Three lead SMD quartz crystal device for automatically molding Download PDFInfo
- Publication number
- CN107914120A CN107914120A CN201711494829.1A CN201711494829A CN107914120A CN 107914120 A CN107914120 A CN 107914120A CN 201711494829 A CN201711494829 A CN 201711494829A CN 107914120 A CN107914120 A CN 107914120A
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- Prior art keywords
- flatten
- lead
- cylinder
- flattened
- suction nozzle
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F5/00—Upsetting wire or pressing operations affecting the wire cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/082—Flux dispensers; Apparatus for applying flux
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molten Solder (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
Abstract
The present invention relates to a kind of three lead SMD quartz crystal device for automatically molding, including transmission device, flatten device, transmission device is equipped with stent, branch is provided with crossbeam, connection anchor leg suction nozzle, crossbeam are moved in the horizontal direction by horizontal moving cylinder driving on crossbeam, are moved up and down cylinder driving horizontal moving cylinder and are moved up and down so as to drive crossbeam to move up and down；Lead suction nozzle is equipped with 3, is respectively middle leads suction nozzle, preceding lead suction nozzle, rear lead suction nozzle；Flatten device and be divided into and flatten device A, flatten device B, flatten device C；Device A is flattened, device B is flattened, flattens device C middle leads, preceding lead, rear lead are flattened respectively.The present invention can once to crystal realize before, in after lead flatten, improve production efficiency, improve the yield of product and the stability of product quality by a larger margin.
Description
Technical field
The present invention relates to quartz crystal processing unit (plant), is specifically a kind of three lead SMD quartz crystal device for automatically molding.
Background technology
Existing tri- lead SMD quartz crystals of 49S, middle leads flatten direction and forward and backward lead flattens the vertical nothing in direction
Method realizes automation, is all flattened by lead before, during and after manually doing, there are the problem of be：1. efficiency is low, of high cost；2. people
Work operates, and qualification rate, the acceptance rate of product are low, and product quality is unbalanced.
The content of the invention
The technical problem to be solved in the present invention is, there is provided a kind of three lead SMD quartz crystal device for automatically molding, the device
Can once to crystal realize before, in after lead flatten, improve production efficiency, improve the yield and product matter of product
The stability of amount.
In order to solve the above technical problems, the present invention adopts the following technical scheme that：
A kind of three lead SMD quartz crystal device for automatically molding, including transmission device, flatten device, and transmission device is equipped with stent,
Prop up and be provided with crossbeam, connection anchor leg suction nozzle, crossbeam are moved in the horizontal direction by horizontal moving cylinder driving on crossbeam, up and down
Mobile cylinder driving horizontal moving cylinder is moved up and down so as to drive crossbeam to move up and down；Lead suction nozzle is equipped with 3, in being respectively
Between lead suction nozzle, preceding lead suction nozzle, rear lead suction nozzle；
Flatten device and be divided into and flatten device A, flatten device B, flatten device C；Middle leads suction nozzle, preceding lead suction nozzle, rear lead
The position of suction nozzle to respectively with flatten device A, flatten device B, to flatten device location of C corresponding；
Flatten device A, flatten device B, flatten device C be equipped with flatten cylinder, lead flattens base；Cylinder is flattened by flattening
Head contiguous block is connected with flattening head；Flatten crossbeam and be fastened on lead and flatten on base；
Device A is flattened, device B is flattened, flattens device C middle leads, preceding lead, rear lead are flattened respectively；Preceding lead, after draw
Line flattens that direction is parallel, preceding lead, rear lead flatten direction respectively with middle leads to flatten direction vertical；
Flatten device A to flatten on base equipped with limited block is flattened in lead, flatten both sides at the top of limited block and connect fixed draw respectively
Trajectory, flatten crossbeam；When product is admitted at lead track, middle leads suction nozzle, preceding lead suction nozzle, rear lead suction nozzle pressure
Firmly product, product are fixed at lead track, flatten cylinder action, and drive flattens a contiguous block action, flattens a contiguous block
Head action is flattened in drive, is flattened head and is flattened crossbeam extruded product middle leads, is completed product middle leads and is flattened work；
Flatten after device A flattens middle leads, the movement of product crossbeam, which is successively transported to, to be flattened device B, flattens device C, by beating
Flat package puts B and lead before product is flattened, and flattens device C and lead behind product is flattened.
Using the present invention of above-mentioned technical proposal, compared with prior art, beneficial effect is：
Once complete to crystal realize before, in after lead flatten, it is low, excellent to solve product qualification rate existing for manual operation
Rate is low, the unbalanced problem of yield and quality, improve production efficiency, improves the yield and product quality of product by a larger margin
Stability.
Further, preferred solution of the present invention is：
The device of flattening separates feeder conveying products by feeding, and feeding separation feeder is equipped with vibrating disk, vibrates
Disk discharge port is equipped with feeding track, and feeding track is equipped with guide groove, and feeding track terminal is equipped with separation cylinder, is sent into cylinder, point
It is connected from cylinder with separation sliding block, is sent into cylinder and is connected with feeding thimble.
The crossbeam is additionally provided with leaching scaling powder clamping jaw, wicking clamping jaw；Scaling powder clamping jaw, wicking clamping jaw are soaked respectively by cylinder
Driving.
The device postorder station of flattening is equipped with Scaling powder immersing device, and Scaling powder immersing device rises equipped with the small spoon of scaling powder
Sending down abnormally ascending cylinder, the small spoon lifting cylinder of scaling powder are connected by connecting rod with the small spoon of scaling powder；Scaling powder pallet is connected with bottom plate, helps weldering
Agent groove accommodates scaling powder；Leaching scaling powder clamping jaw puts down scaling powder product to be soaked to wicking pallet；Soak the small spoon cylinder band of scaling powder
The dynamic small spoon of scaling powder moves upwards, 3 leads of product is immersed in the small spoon of scaling powder.
Described device postorder station of flattening is equipped with immersion tin device, and immersion tin device is equipped with wicking pallet, wicking pallet by
Wicking pallet lift cylinder drives, and tin pot is equipped with below wicking pallet；Wicking clamping jaw, which is put down, treats wicking product to wicking pallet；
Wicking pallet declines, and drives product three lead-in wires to complete wicking with the scolding tin in tin stove.
The subsequent work stations of the immersion tin device are equipped with cleaning device, and cleaning device is equipped with rinse bath, and rinse bath passes through clear
Washing trough base is connected with bottom plate.
The cylinder is controlled by control system, and control system is equipped with PLC controller and touch-screen, and PLC controller is with touching
Touch screen to be electrically connected, the cylinder action of the PLC controller connection control present apparatus.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the embodiment of the present invention；
Fig. 2 is feeding separation feeder schematic diagram；
Fig. 3 is the structure diagram for flattening device A；
Fig. 4 is the structure diagram for flattening device B, C；
Fig. 5 is Scaling powder immersing device structure diagram；
Fig. 6 is immersion tin device structure diagram；
Fig. 7 is cleaning device structure diagram；
Fig. 8 is transmission device structure diagram；
Fig. 9 is the structure diagram of control system；
Figure 10 is general assembly drawing；
In figure：1- vibrating disks；2- flattens device；3- feeding tracks；4- is sent into cylinder；5- separates cylinder；6- feeding thimbles；7- points
From sliding block；8- leads flatten base；The small spoon lifting cylinder of 9- scaling powders；The small spoon of 10- scaling powders；11- scaling powder pallets；12- is helped
Flux bath；13- tin stoves；14- tin pots；15- wicking pallets；16- wicking pallet lift cylinders；17- rinse baths；18- lead suction nozzles；
19- soaks scaling powder clamping jaw；20- wicking clamping jaws；21- pressure switch tables；22- horizontal moving cylinders；23- moves up and down cylinder；
25- flattens cylinder；26- flattens a contiguous block；27- homalocephalus；28- flattens crossbeam；30- control box；31- touch-screens；32- is switched；
33- lead tracks；34- flattens limited block；111- feedings separate feeder；112- flattens device A；113- flattens device B；
114- flattens device C；115- Scaling powder immersing devices；116-:Immersion tin device；117- cleaning devices；118- transmission devices.
Embodiment
With reference to the accompanying drawings and embodiments, the present invention is further illustrated.
Referring to Fig. 1, Figure 10, a kind of three lead SMD quartz crystal device for automatically molding, by feeding separation feeder 111,
Device A112 is flattened, device 113 is flattened, flattens device C114, Scaling powder immersing device 115, immersion tin device 116, cleaning device
117th, transmission device 118 forms.
Referring to Fig. 3, Fig. 4, Fig. 8, transmission device 118 is equipped with stent, and branch is provided with crossbeam, and connecting anchor leg on crossbeam inhales
Mouth 18, crossbeam are moved up and down by moving up and down the driving of cylinder 23；Lead suction nozzle 18 be equipped with 3, be respectively middle leads suction nozzle 18,
Preceding lead suction nozzle 18, rear lead suction nozzle 18；Device 2 is flattened to divide to flatten device A 112, flattening device B 113, flatten device C
114；Middle leads suction nozzle 18, preceding lead suction nozzle 18, rear lead suction nozzle 18 position with respectively with flattening device A 112, flattening
Device B 113, to flatten 114 positions of device C corresponding；Device A 112 is flattened, device B 113 is flattened, flattens device C 114 and be all provided with
Flatten cylinder 25, lead flattens base 8；Cylinder 25 is flattened to be connected with flattening first 27 by flattening a contiguous block 26；Flatten horizontal stroke
Beam 28 is fastened on lead and flattens on base 8；Flatten device A 112, flatten device B 113, to flatten device C 114 right respectively
Middle leads, preceding lead, rear lead are flattened；Preceding lead, rear lead flatten that direction is parallel, and preceding lead, rear lead flatten direction
Respectively with middle leads to flatten direction vertical；Flatten device A 112 lead flatten on base 8 be equipped with flatten limited block 34,
34 top both sides of limited block are flattened to connect anchor leg track 33 respectively, flatten crossbeam 28；When product is admitted to lead track 33
During place, middle leads suction nozzle 18, preceding lead suction nozzle 18, rear lead suction nozzle 18 push down product, and product is fixed on lead track 33
Place, flattens cylinder 25 and acts, and drive is flattened a contiguous block 26 and acted, and flattens the drive of a contiguous block 26 and flattens first 27 action, flattens
First 27 and flatten 28 extruded product middle leads of crossbeam, complete product middle leads and flatten work；Device A 112 is flattened to centre
After lead is flattened, flatten device B 113 and lead before product is flattened, finally by flattening device C 114 to product
Behind lead flattened.
Referring to Fig. 2, flatten device 2 and 111 conveying products of feeder are separated by feeding, feeding separation feeder 111 is set
There is vibrating disk 1,1 discharge port of vibrating disk is equipped with feeding track 3, and feeding track 3 is equipped with guide groove, and 3 terminal of feeding track, which is equipped with, divides
From cylinder 5, cylinder 4 is sent into, separation cylinder 5 is connected with separation sliding block 7, is sent into cylinder 4 and is connected with feeding thimble 6.
Crossbeam is additionally provided with leaching scaling powder clamping jaw 19, wicking clamping jaw 20；Scaling powder clamping jaw 19, wicking clamping jaw 20 are soaked respectively by gas
Cylinder drives, and crossbeam is moved in the horizontal direction by the driving of horizontal moving cylinder 22, moves up and down cylinder 23 and drives horizontal moving cylinder
22 move up and down so as to drive crossbeam to move up and down.Pressure switch table 21 is additionally provided with the top of crossbeam；Pressure switch table 21 is used for
Switch measurement air pressure.
Referring to Fig. 5, flatten 2 postorder station of device and be equipped with Scaling powder immersing device 115, Scaling powder immersing device 115 is equipped with and helps
The small spoon lifting cylinder 9 of solder flux, the small spoon lifting cylinder 9 of scaling powder are connected by connecting rod spoon 10 small with scaling powder；Scaling powder pallet
11 connect with bottom plate, and flux bath 12 accommodates scaling powder；Leaching scaling powder clamping jaw 19 puts down scaling powder product to be soaked to wicking pallet
On 15；The small spoon cylinder of leaching scaling powder drives the small spoon 10 of scaling powder to move upwards, 3 leads of product is immersed the small spoon 10 of scaling powder
It is interior.
Referring to Fig. 6, to flatten 2 postorder station of device and be equipped with immersion tin device 116, immersion tin device 116 is equipped with wicking pallet 15,
Wicking pallet 15 is driven by wicking pallet lift cylinder 16, and the lower section of wicking pallet 15 is equipped with tin pot 14；Wicking clamping jaw 20, which is put down, to be treated
Wicking product is on wicking pallet 15；Wicking pallet 15 declines, and drives product three lead-in wires to complete to soak with the scolding tin in tin stove 13
Tin.
Referring to Fig. 7, the subsequent work stations of immersion tin device 116 are equipped with cleaning device 117, and cleaning device 117 is equipped with rinse bath 17,
Rinse bath 17 is connected by 17 base of rinse bath with bottom plate.
Referring to Fig. 9, cylinder is controlled by control system, and control system is equipped with control box 30, and control box 30 is controlled equipped with PLC
Device and touch-screen 31, switch 32, PLC controller is electrically connected with touch-screen 31, and the cylinder of the PLC controller connection control present apparatus moves
Make.
The operation principle and process of the present embodiment are as follows：
Crystal to be processed is poured into vibrating screen, opens vibrating screen controller switches 32, crystal uniform forward motion, Zhi Daofen
At sliding block 7, when optical fiber feels that crystal is located in place, signaled by fiber amplifier to PLC controller, separation cylinder, which drives, to be divided
Being acted from sliding block 7, separation sliding block 7 moves on to crystal drives feeding thimble 6 to act with 33 parallel place of lead track, feeding cylinder,
Crystal is sent at 33 positioning of crystal lead track.
Crystal is reached and flattened at 33 positioning of lead bottoming seat lead track of device A 112, and upper and lower cylinder is driven under crossbeam,
A lead suction nozzle 18 pushes down crystal, and PLC controller is signaled, and first 27 action is flattened in the cylinder drive of flattening for flattening device A 112,
Middle leads are flattened；After middle leads are flattened, then by crossbeam product is conveyed, be successively transported to and flatten device and beat
B 113, flatten at device C 114, and preceding lead, rear lead are flattened respectively.
After the completion of flattening, on upper and lower cylinder, while lead suction nozzle 18 picks up crystal, and left and right cylinder drives crossbeam to move to right, on
Lower cylinder is driven under crossbeam, and crystal is put on scaling powder pallet 11, and upper and lower cylinder is driven on crossbeam, and left and right cylinder drives crossbeam
Move to left, scaling powder cylinder drives the small spoon 10 of scaling powder to act, and upper and lower cylinder is driven under crossbeam, completes leaching scaling powder process.
After soaking scaling powder, on upper and lower cylinder, while pneumatic clamper cylinder drives pneumatic clamper to pick up crystal, and left and right cylinder drives crossbeam right
Move, upper and lower cylinder is driven under crossbeam, and crystal is put on wicking pallet 15, and upper and lower cylinder is driven on crossbeam, and left and right cylinder drives
Crossbeam moves to left, and wicking cylinder drives wicking pallet 15 to act, and upper and lower cylinder is driven under crossbeam, completes wicking process.
After wicking, on upper and lower cylinder, while pneumatic clamper cylinder drives pneumatic clamper to pick up crystal, and left and right cylinder drives crossbeam to move to right,
Upper and lower cylinder is driven under crossbeam, and crystal is put in rinse bath 17, completes cleaning process
The foregoing is merely the present invention specific embodiment, but the present invention protection not limited to this, the skill of any the art
Art personnel the thinkable change being equal with the technical program technical characteristic or replacement, all cover in protection scope of the present invention
Within.
Claims (7)
1. a kind of three lead SMD quartz crystal device for automatically molding, including transmission device, flatten device, it is characterised in that：
Transmission device is equipped with stent, and branch is provided with crossbeam, connects anchor leg suction nozzle on crossbeam, crossbeam is driven by horizontal moving cylinder
It is dynamic to move in the horizontal direction, move up and down cylinder driving horizontal moving cylinder and move up and down so as to drive crossbeam to move up and down；Draw
Line suction nozzle is equipped with 3, is respectively middle leads suction nozzle, preceding lead suction nozzle, rear lead suction nozzle；
Flatten device and be divided into and flatten device A, flatten device B, flatten device C；Middle leads suction nozzle, preceding lead suction nozzle, rear lead
The position of suction nozzle to respectively with flatten device A, flatten device B, to flatten device location of C corresponding；
Flatten device A, flatten device B, flatten device C be equipped with flatten cylinder, lead flattens base；Cylinder is flattened by flattening
Head contiguous block is connected with flattening head；Flatten crossbeam and be fastened on lead and flatten on base；Device A is flattened, device B is flattened, beats
Flat package puts C and middle leads, preceding lead, rear lead is flattened respectively；It is parallel that preceding lead, rear lead flatten direction, preceding lead, after draw
Line flatten direction respectively with middle leads to flatten direction vertical；
Flatten device A to flatten on base equipped with limited block is flattened in lead, flatten both sides at the top of limited block and connect fixed draw respectively
Trajectory, flatten crossbeam；When product is admitted at lead track, middle leads suction nozzle, preceding lead suction nozzle, rear lead suction nozzle pressure
Firmly product, product are fixed at lead track, flatten cylinder action, and drive flattens a contiguous block action, flattens a contiguous block
Head action is flattened in drive, is flattened head and is flattened crossbeam extruded product middle leads, is completed product middle leads and is flattened work；
Flatten after device A flattens middle leads, the movement of product crossbeam, which is successively transported to, to be flattened device B, flattens device C, by beating
Flat package puts B and lead before product is flattened, and flattens device C and lead behind product is flattened.
2. three leads SMD quartz crystal device for automatically molding according to claim 1, it is characterised in that：Described flattens
Device separates feeder conveying products by feeding, and feeding separation feeder is equipped with vibrating disk, and vibrating disk discharge port is equipped with and send
Expect track, feeding track is equipped with guide groove, and feeding track terminal is equipped with separation cylinder, is sent into cylinder, and separation cylinder and separation are slided
Block is connected, and is sent into cylinder and is connected with feeding thimble.
3. three leads SMD quartz crystal device for automatically molding according to claim 1, it is characterised in that：The crossbeam
It is additionally provided with leaching scaling powder clamping jaw, wicking clamping jaw；Leaching scaling powder clamping jaw, wicking clamping jaw are driven by the cylinder respectively.
4. three leads SMD quartz crystal device for automatically molding according to claim 3, it is characterised in that：Described flattens
Device postorder station is equipped with Scaling powder immersing device, and Scaling powder immersing device is equipped with the small spoon lifting cylinder of scaling powder, the small spoon of scaling powder
Lifting cylinder is connected by connecting rod with the small spoon of scaling powder；Scaling powder pallet is connected with bottom plate, and flux bath accommodates scaling powder；Leaching
Scaling powder clamping jaw puts down scaling powder product to be soaked to wicking pallet；The small spoon cylinder of leaching scaling powder drives the small spoon of scaling powder to transport upwards
It is dynamic, 3 leads of product is immersed in the small spoon of scaling powder.
5. three leads SMD quartz crystal device for automatically molding according to claim 3, it is characterised in that：Described flattens
Device postorder station is equipped with immersion tin device, and immersion tin device is equipped with wicking pallet, and wicking pallet is driven by wicking pallet lift cylinder
It is dynamic, it is equipped with tin pot below wicking pallet；Wicking clamping jaw, which is put down, treats wicking product to wicking pallet；Wicking pallet declines, and drives
Product three lead-in wires complete wicking with the scolding tin in tin stove.
6. three leads SMD quartz crystal device for automatically molding according to claim 5, it is characterised in that：The wicking
The subsequent work stations of device are equipped with cleaning device, and cleaning device is equipped with rinse bath, and rinse bath is connected by rinse bath base with bottom plate.
7. three leads SMD quartz crystal device for automatically molding according to claim 3, it is characterised in that：The cylinder
Controlled by control system, control system is equipped with PLC controller and touch-screen, and PLC controller is electrically connected with touch-screen, PLC controls
The cylinder action of the device connection control present apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711494829.1A CN107914120B (en) | 2017-12-31 | 2017-12-31 | Three-lead SMD quartz crystal automatic forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711494829.1A CN107914120B (en) | 2017-12-31 | 2017-12-31 | Three-lead SMD quartz crystal automatic forming device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107914120A true CN107914120A (en) | 2018-04-17 |
| CN107914120B CN107914120B (en) | 2023-10-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711494829.1A Active CN107914120B (en) | 2017-12-31 | 2017-12-31 | Three-lead SMD quartz crystal automatic forming device |
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| Country | Link |
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| CN (1) | CN107914120B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570421A (en) * | 2018-12-15 | 2019-04-05 | 浙江雅晶电子有限公司 | A kind of automatic flattening machine of TO tube socket |
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| KR20050000031A (en) * | 2003-06-23 | 2005-01-03 | 미림아이알티 주식회사 | Apparatus for assembling an insulator into quartz oscillator |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109570421B (en) * | 2018-12-15 | 2023-11-28 | 浙江雅晶电子有限公司 | TO tube seat automatic flattening machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107914120B (en) | 2023-10-20 |
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