CN107841587A - A kind of external-heat coal-based direct reduction iron shaft furnace process for layout and system - Google Patents

A kind of external-heat coal-based direct reduction iron shaft furnace process for layout and system Download PDF

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Publication number
CN107841587A
CN107841587A CN201711392681.0A CN201711392681A CN107841587A CN 107841587 A CN107841587 A CN 107841587A CN 201711392681 A CN201711392681 A CN 201711392681A CN 107841587 A CN107841587 A CN 107841587A
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China
Prior art keywords
external
direct reduction
reduction iron
based direct
shaft furnace
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Pending
Application number
CN201711392681.0A
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Chinese (zh)
Inventor
张春才
蔡承祐
刘洪春
李振国
杨俊峰
袁朝晖
郑亚杰
段衍泉
赵淑丽
梁亮
刘保成
刘承智
刘庆达
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Acre Coking and Refractory Engineering Consulting Corp MCC
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Acre Coking and Refractory Engineering Consulting Corp MCC
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Priority to CN201711392681.0A priority Critical patent/CN107841587A/en
Publication of CN107841587A publication Critical patent/CN107841587A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/02Making spongy iron or liquid steel, by direct processes in shaft furnaces

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Tunnel Furnaces (AREA)

Abstract

The present invention relates to a kind of external-heat coal-based direct reduction iron shaft furnace process for layout, the coal-based direct reduction iron that temperature is 300~400 degree after being cooled down in stove enters in material guide device, stove external cooling device is drained into by a discharge device, material buffer warehouse, mode through indirect water-cooling is cooled to less than 100 degree, subordinate's conveying device is expelled to by secondary discharge device again to transport outward, one time discharge device uses VFC, continuously or discontinuously runs;Secondary discharge device sets automatic start-stop, intermittent duty according to the level signals and time cumulation of material buffer warehouse.Present invention process is reasonable, realizes the closed cooling of shaft kiln directly reduced iron, and stable discharge, automatic control level is high, reduces labor strength, and environmental-protecting performance protrudes, and it is horizontal to improve producing equipment.And compact-sized reliable, the small, reduced investment of occupation of land, realizes the large-scale production of direct-reduction iron product.It is particularly suitable for mass producing, economic benefit and social benefit are notable.

Description

A kind of external-heat coal-based direct reduction iron shaft furnace process for layout and system
Technical field
It is more particularly to a kind of the present invention relates to cooling technology field outside the discharge and stove of shaft furnace production direct-reduction iron product External-heat coal-based direct reduction iron shaft furnace process for layout.
Background technology
Direct reduction processes of Iron ores, refer under the melting temperature less than iron ore, solid-state iron in ore oxide is straight The technical process for being reduced into metallic iron is connect, its product is called DRI (sponge iron) or metallized pellet.Direct-reduction Iron can be as the pure raw material for smelting high-quality steel, special steel, can also be as techniques such as casting, ferroalloy, powder metallurgy Iron-bearing material.
Direct reduction iron making technique is largely divided into two kinds of gas-based reduction and coal base reduction.Gas-based reduction method is produced at present DRI account for more than the 90% of DRI total output, but the production of gas base directly reducing iron is by natural gas resource The influence for the factors such as domain distribution limits, investment operating cost is higher, existing process gas base directly reducing iron production capacity significant increase are difficult Degree increases.Using widely distributed coal or the semicoke easily prepared as reducing agent, the ball for coordinating lump ore or fine ore to be fired into Group is used as iron-bearing material, and Coal-based Dri Technology technique obtains increasing concern and practicality in metallurgical industry field Property achievement.
Coal-based direct reduction iron process unit can be largely classified into shaft furnace, rotary kiln, rotary hearth furnace, retort, tubular type at present Stove etc. is concentrated.In numerous coal-based direct reduction iron techniques, most praised highly with shaft furnace technology.But the coal for practice of putting into production at present In base shaft furnace production device, generally existing reduzate is during discharge and cooling down operation with air contact and secondary oxygen occurring Change, while also because the current discharge scenario-frame complexity generally used, cooling-down effect, discharging efficiency are low, automaticity is not high The shortcomings of, it is impossible to meet DRI large-scale production requirement.
The content of the invention
The technical problems to be solved by the invention be to provide a kind of external-heat coal-based direct reduction iron shaft furnace process for layout and System, external-heat coal-based direct reduction iron shaft furnace discharge system have the characteristics of compact-sized, good cooling results, good airproof performance, Effectively solves the deficiency of existing coal-based direct reduction iron shaft furnace discharge system.Improve the quality of production and the production of DRI Efficiency, the requirement of DRI large-scale production can be met again.
To achieve the above object, the present invention is realized using following technical scheme:
A kind of external-heat coal-based direct reduction iron shaft furnace process for layout, temperature is 300~400 degree after being cooled down in stove Coal-based direct reduction iron enters in material guide device, stove external cooling device is drained into by a discharge device, material buffer warehouse, between The cold mode of water receiving is cooled to less than 100 degree, then is expelled to subordinate's conveying device by secondary discharge device and transports outward, a discharge Device uses VFC, continuously or discontinuously runs;Secondary discharge device tires out according to the level signals and time of material buffer warehouse Meter setting automatic start-stop, intermittent duty.
A described discharge device and secondary discharge device are bucket capacity form discharge device.
Described stove external cooling device is membranous wall formula water-cooling structure.
A kind of external-heat coal-based direct reduction iron shaft furnace discharge system, the external-heat coal-based direct reduction iron shaft furnace include Upright body of heater, the discharge system are connected to the lower section of upright bottom of furnace body support crossbeam, including the eccentric guide being sequentially connected Groove, once quantify blow-off valve, material buffer warehouse, stove external cooling device and secondary discharge control valve, secondary discharge control valve connection Device for transporting objects;Rotor hopper, rotor material are equipped with the valve body for once quantifying blow-off valve and secondary discharge control valve Bucket is driven by discharge motor, and the material buffer warehouse is cavity slot type structure, and the stove external cooling device uses membranous wall formula water cooling Structure, include the cooling wall of sealing, heat exchange metal tube is arranged outside cooling wall, cooling water is passed through in the metal tube that exchanges heat.
Described eccentric deflector chute inner liner abrasive resistant plate, wearing plate surrounding are furnished with multigroup temperature-detecting device.
Described rotor hopper is bucket capacity format structure, including rotor, and more composition helical arrangements are provided with rotor circumference Form hopper.
The material buffer warehouse short transverse is provided with multiple Non-contact type level gages.
Described stove external cooling device exit is provided with temperature-detecting device.
Described device for transporting objects is that the scrapper conveyor with inert gas shielding and ribbon conveyer or closed vibrations are defeated Material machine.
Compared with prior art, the beneficial effects of the invention are as follows:
(1) once quantify blow-off valve, the bucket capacity form valve that secondary discharge control valve is VFC, can both realize production The quantitative discharge of product, the long uniformity declined to direction material can be ensured again, reach the purpose of steady production, also had and realize Quickly, the features such as accurately adjusting discharge velocity, high temperature resistant.Discharge and the adjustment of coal base shaft furnace production DRI can be met The requirement of whole device produce load.
(2) material buffer warehouse is the slot type structure with level-sensing device, is realized after DRI product cooling by secondary discharge Automatically controlling for valve and follow-up discharge system periodic running, reduces the abrasion and energy resource consumption of equipment to a certain extent.And Material position regulation and the time control of stove external cooling device can be realized within the specific limits, so as to reach dump temperature in buffering stove The effect of fluctuation.It can ensure that DRI carries out the residence time of reduction reaction, so as to ensure the production of DRI Quality.
(3) stove external cooling device uses membranous wall formula water-cooling structure, completes high temperature reduction iron material with exchanging heat in metal tube Recirculated water exchanges heat, and reduces reduced iron temperature of charge.Membranous wall formula cooler has good airproof performance, heat transfer property height, Temperature Distribution equal Even, the features such as structural strength is high.
(4) discharge system is complete closed structure, avoids high-temperature direct reduced iron from discharging and contacting sky in cooling procedure Gas, secondary oxidation.
(5) rational technology, the closed cooling of shaft kiln directly reduced iron is realized, stable discharge, automatic control level is high, reduces Labor strength, environmental-protecting performance protrude, and it is horizontal to improve producing equipment.And compact-sized reliable, the small, reduced investment of occupation of land, it is real Now it is reduced directly the large-scale production of iron product.It is particularly suitable for mass producing, economic benefit and social benefit are notable.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural side view of the present invention.
Fig. 3 is once to quantify blow-off valve, secondary discharge control valve structure chart.
Fig. 4 is rotor hopper construction schematic diagram.
Fig. 5 is stove external cooling device structural representation.
In figure:Eccentric deflector chute 1, once quantify blow-off valve 2, material buffer warehouse 3, stove external cooling device 4, secondary discharge control Valve 5 processed, the contactless electromagnetic wave level-sensing device 6 of low level, high-order contactless electromagnetic wave level-sensing device 7, electric thermo-couple temperature detection means One 8, electric thermo-couple temperature detection means 29, device for transporting objects 10, valve body 11, rotor hopper 12, rotor 13, form hopper 15, Cooling wall 16, heat exchange metal tube 17.
Embodiment
The embodiment of the present invention is further illustrated below in conjunction with the accompanying drawings:
Such as Fig. 1-Fig. 4, a kind of external-heat coal-based direct reduction iron shaft furnace discharge system, the external-heat coal-based direct reduction Iron shaft furnace includes upright body of heater, and the discharge system is connected to the lower section of upright bottom of furnace body support crossbeam, including is sequentially connected Eccentric deflector chute 1, once quantify blow-off valve 2, material buffer warehouse 3, stove external cooling device 4 and secondary discharge control valve 5, it is secondary Discharge control valve 5 connects device for transporting objects 10;
Eccentric deflector chute 1 is connected to the lower section of reduction shaft furnace room, the eccentric inner liner abrasive resistant plate of deflector chute 1, wearing plate surrounding cloth There is multigroup temperature-detecting device.Temperature is that 300~400 degree of coal-based direct reduction iron enters eccentric guide after being cooled down in stove In groove 1.The eccentric discharging opening of deflector chute 1 connection once quantifies blow-off valve 2, and the chute of eccentric structure reduces furnace charge normal pressure to once The influence of quantitative blow-off valve 2.
Once quantify the lower section of blow-off valve 2 connection material buffer warehouse 3, material buffer warehouse 3 is cavity slot type structure, material buffer The short transverse of storehouse 3 is provided with multiple Non-contact type level gages.The lower section of material buffer warehouse 3 connection stove external cooling device 4, stove cools down outside Device 4 uses membranous wall formula water-cooling structure, includes the cooling wall 16 of sealing, the outside of cooling wall 16 arrangement heat exchange metal tube 17, heat exchange Cooling water is passed through in metal tube 17.The exit of stove external cooling device 4 is provided with temperature-detecting device.DRI process is once fixed Amount blow-off valve 2, material buffer warehouse 3 enter stove external cooling device 4, and less than 100 degree are dropped to through indirect type of cooling temperature of charge.
The lower section connecting secondary discharge control valve 5 of stove external cooling device 4.Once quantify blow-off valve 2 and secondary discharge control valve 5 Valve body 11 in be equipped with rotor hopper 12, rotor hopper 12 is bucket capacity format structure, including rotor 13, on the circumference of rotor 13 Form hopper 15 provided with more composition helical arrangements.Rotor hopper is driven by discharge motor 14, and discharge motor 14 uses frequency conversion control System.Blow-off valve 2 is once quantified continuously or discontinuously to run;Secondary discharge control valve 5 is timely according to the level signals of material buffer warehouse Between add up setting automatic start-stop, intermittent duty.
The secondary lower section of discharge control valve 5 connection device for transporting objects.Material through being cooled down outside stove passes through secondary discharge control again Valve 5 processed is expelled to subordinate's conveying device outward transport.
Embodiment
A kind of external-heat coal-based direct reduction iron shaft furnace discharge system, the external-heat coal-based direct reduction iron shaft furnace include Upright body of heater, the discharge system are connected to the lower section of upright bottom of furnace body support crossbeam, including the eccentric guide being sequentially connected Groove 1, once quantify blow-off valve 2, material buffer warehouse 3, stove external cooling device 4 and secondary discharge control valve 5, secondary discharge control valve 5 connection device for transporting objects;
Eccentric deflector chute 1 is connected to the lower section of reduction shaft furnace room, the eccentric inner liner abrasive resistant plate of deflector chute 1, wearing plate surrounding cloth There is multigroup electric thermo-couple temperature detection means 1.Temperature is that 300~400 degree of coal-based direct reduction iron enters after being cooled down in stove Enter in eccentric deflector chute 1.The eccentric discharging opening of deflector chute 1 connection once quantifies blow-off valve 2, and the chute of eccentric structure is reducing furnace charge just Pressure is to the once quantitatively influence of blow-off valve 2.
Once quantify the lower section of blow-off valve 2 connection material buffer warehouse 3, material buffer warehouse 3 is cavity slot type structure, material buffer High-order contactless electromagnetic wave level-sensing device 7 and the contactless electromagnetic wave level-sensing device 6 of low level are provided with storehouse 3.The lower section of material buffer warehouse 3 Stove external cooling device 4 is connected, stove external cooling device 4 uses membranous wall formula water-cooling structure, includes the cooling wall 16 of sealing, cooling wall 16 Outside arranges heat exchange metal tube 17, and cooling water is passed through in the metal tube 17 that exchanges heat.The exit of stove external cooling device 4 is provided with thermocouple temperature Spend detection means 29.DRI is by once quantifying blow-off valve 2, material buffer warehouse 3 enters stove external cooling device 4, passes through Indirect type of cooling temperature of charge drops to less than 100 degree.
The lower section connecting secondary discharge control valve 5 of stove external cooling device 4.Once quantify blow-off valve 2 and secondary discharge control valve 5 Valve body 11 in be equipped with rotor hopper 12, rotor hopper 12 is bucket capacity format structure, including rotor 13, on the circumference of rotor 13 Form hopper 15 provided with more composition helical arrangements.Rotor hopper is driven by discharge motor 14, and discharge motor 14 uses frequency conversion control System.Blow-off valve 2 is once quantified continuously or discontinuously to run;Secondary discharge control valve 5 is timely according to the level signals of material buffer warehouse Between add up setting automatic start-stop, intermittent duty.
The secondary lower section of discharge control valve 5 connection closed vibrations conveyer.Material through being cooled down outside stove passes through secondary row again Material control valve 5 is expelled to closed vibrations conveyer outward transport.
The secondary lower section of discharge control valve 5 can be with the scrapper conveyor of connect band inert gas shielding, scrapper conveyor lower section connect band Formula conveyer.
Described above is only the general principle of the present invention, and not the present invention is imposed any restrictions, every right according to the present invention It carries out equivalent variations and modification, within the category of the art of this patent protection scheme.

Claims (9)

1. a kind of external-heat coal-based direct reduction iron shaft furnace process for layout, it is characterised in that temperature is 300 after being cooled down in stove ~400 degree of coal-based direct reduction iron enters in material guide device, is drained into outside stove and cooled down by a discharge device, material buffer warehouse Device, the mode through indirect water-cooling is cooled to less than 100 degree, then is expelled to by secondary discharge device outside subordinate's conveying device Fortune, one time discharge device uses VFC, continuously or discontinuously runs;Secondary discharge device is believed according to the material position of material buffer warehouse Number and time cumulation setting automatic start-stop, intermittent duty.
2. a kind of external-heat coal-based direct reduction iron shaft furnace process for layout according to claim 1, it is characterised in that described A discharge device and secondary discharge device be bucket capacity form discharge device.
3. a kind of external-heat coal-based direct reduction iron shaft furnace process for layout according to claim 1, it is characterised in that described Stove external cooling device be membranous wall formula water-cooling structure.
4. a kind of discharge system of external-heat coal-based direct reduction iron shaft furnace process for layout according to claim 1, described External-heat coal-based direct reduction iron shaft furnace includes upright body of heater, and the discharge system is connected to upright bottom of furnace body support crossbeam Lower section, it is characterised in that including be sequentially connected eccentric deflector chute, once quantify blow-off valve, material buffer warehouse, cool down dress outside stove Put and secondary discharge control valve, secondary discharge control valve connect device for transporting objects;It is described once to quantify blow-off valve and secondary row Expect to be equipped with rotor hopper in the valve body of control valve, rotor hopper is driven by discharge motor, and the material buffer warehouse is cavity groove Formula structure, the stove external cooling device use membranous wall formula water-cooling structure, include the cooling wall of sealing, heat exchange is arranged outside cooling wall Metal tube, exchange heat metal tube in be passed through cooling water.
5. a kind of discharge system of external-heat coal-based direct reduction iron shaft furnace process for layout according to claim 4, it is special Sign is that described eccentric deflector chute inner liner abrasive resistant plate, wearing plate surrounding is furnished with multigroup temperature-detecting device.
6. a kind of discharge system of external-heat coal-based direct reduction iron shaft furnace process for layout according to claim 4, it is special Sign is, described rotor hopper is bucket capacity format structure, including rotor, and more composition helical arrangements are provided with rotor circumference Form hopper.
7. a kind of discharge system of external-heat coal-based direct reduction iron shaft furnace process for layout according to claim 4, it is special Sign is that the material buffer warehouse short transverse is provided with multiple Non-contact type level gages.
8. a kind of discharge system of external-heat coal-based direct reduction iron shaft furnace process for layout according to claim 4, it is special Sign is that described stove external cooling device exit is provided with temperature-detecting device.
9. a kind of discharge system of external-heat coal-based direct reduction iron shaft furnace process for layout according to claim 4, it is special Sign is that described device for transporting objects is that the scrapper conveyor with inert gas shielding and ribbon conveyer or closed shake conveying Machine.
CN201711392681.0A 2017-12-21 2017-12-21 A kind of external-heat coal-based direct reduction iron shaft furnace process for layout and system Pending CN107841587A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114854932A (en) * 2022-05-31 2022-08-05 中冶京诚工程技术有限公司 Scraper type hot direct reduced iron conveying device and method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4252299A (en) * 1979-01-08 1981-02-24 United States Steel Corporation Method and apparatus for discharging material from a shaft furnace
US6214086B1 (en) * 1999-08-20 2001-04-10 Midrex International B.V. Rotterdam, Zurich Branch Direct reduced iron discharge system and method
CN102925614A (en) * 2012-11-22 2013-02-13 中冶赛迪工程技术股份有限公司 Material discharge device for vertical furnace
CN106802088A (en) * 2017-02-24 2017-06-06 中冶焦耐(大连)工程技术有限公司 A kind of hot direct reduced iron stove external cooling device and method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4252299A (en) * 1979-01-08 1981-02-24 United States Steel Corporation Method and apparatus for discharging material from a shaft furnace
US6214086B1 (en) * 1999-08-20 2001-04-10 Midrex International B.V. Rotterdam, Zurich Branch Direct reduced iron discharge system and method
CN102925614A (en) * 2012-11-22 2013-02-13 中冶赛迪工程技术股份有限公司 Material discharge device for vertical furnace
CN106802088A (en) * 2017-02-24 2017-06-06 中冶焦耐(大连)工程技术有限公司 A kind of hot direct reduced iron stove external cooling device and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114854932A (en) * 2022-05-31 2022-08-05 中冶京诚工程技术有限公司 Scraper type hot direct reduced iron conveying device and method
CN114854932B (en) * 2022-05-31 2023-08-15 中冶京诚工程技术有限公司 Scraper type hot direct reduced iron conveying device and method

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Application publication date: 20180327