CN107834095B - Battery steel ball pressfitting machine - Google Patents
Battery steel ball pressfitting machine Download PDFInfo
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- CN107834095B CN107834095B CN201711159192.0A CN201711159192A CN107834095B CN 107834095 B CN107834095 B CN 107834095B CN 201711159192 A CN201711159192 A CN 201711159192A CN 107834095 B CN107834095 B CN 107834095B
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- steel ball
- pressing
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- battery
- alignment
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 228
- 239000010959 steel Substances 0.000 title claims abstract description 228
- 238000001514 detection method Methods 0.000 claims abstract description 106
- 238000007667 floating Methods 0.000 claims description 3
- 238000010030 laminating Methods 0.000 abstract description 2
- 239000011324 bead Substances 0.000 description 7
- 238000012858 packaging process Methods 0.000 description 4
- 238000012790 confirmation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 238000005056 compaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Sealing Battery Cases Or Jackets (AREA)
- Primary Cells (AREA)
Abstract
The invention discloses a battery steel ball laminating machine which comprises a circulating jig table, wherein a plurality of battery circulating jigs are arranged around the circulating jig table, a hole position alignment detection station, a hole position pressing detection station, a steel ball loading and pre-pressing station, a steel ball pressing station and a finished product taking-out station are sequentially arranged at the hollow position inside the circulating jig table from one side to the other side, an electric cabinet is further arranged at the hollow position inside the circulating jig table, and electric and mechanical elements in the circulating jig table, the hole position alignment detection station, the hole position pressing detection station, the steel ball loading and pre-pressing station, the steel ball pressing station and the finished product taking-out station are respectively connected with the electric cabinet. The battery steel ball pressing machine has the advantages of simple structure, convenience in operation, low labor cost, good alignment precision, high efficiency and the like.
Description
Technical Field
The invention relates to the technical field of lithium battery steel ball packaging, in particular to a battery steel ball pressing machine.
Background
At present, the existing steel ball packaging of the lithium battery cover generally performs battery hole position alignment manually, then the steel balls are manually arranged at the steel ball hole positions on the battery, and then the steel balls are pressed into the steel ball hole positions on the battery by pressing equipment. The traditional manual steel ball positioning and loading mode has the following defects: 1. the labor intensity is high; 2. the labor cost is high; 3. The assembly efficiency is low; 4. the battery hole position alignment and steel ball loading steps are determined by the proficiency and skill of operators, and the alignment precision and the assembly precision among all parts in the assembly process are difficult to ensure, so that the quality stability of the whole assembly product cannot be ensured.
Disclosure of Invention
The invention provides the battery steel ball pressing machine which has the advantages of simple structure, convenient operation, low labor cost, good alignment precision and high efficiency.
The invention can be realized by the following technical scheme:
the utility model provides a battery steel ball pressfitting machine, includes circulation tool platform, be equipped with a plurality of battery circulation tool around the circulation tool platform, circulation tool platform inside cavity position is equipped with hole site counterpoint detection station, hole site down-pressing detection station, goes up steel ball and pre-compaction steel ball station, pressure steel ball station and finished product from one side to the opposite side in proper order, circulation tool platform inside cavity position still installs the electric cabinet, circulation tool platform, hole site counterpoint detection station, hole site down-pressing detection station, go up steel ball and pre-compaction steel ball station, pressure steel ball station and finished product take out the electric and mechanical component in the station respectively with the electric cabinet be connected. The battery steel ball pressing machine mainly comprises a circulating jig table, a battery circulating jig which is arranged on the circulating jig table and moves in a circulating way, and a hole position alignment detection station, a hole position downward-pressing detection station, a steel ball loading and pre-pressing steel ball station, a steel ball pressing station and a finished product taking-out station which are sequentially arranged at the hollow position inside the circulating jig table, wherein the whole components are less in constitution and simple in structure; when the battery pack is used, only one person is required to operate the electric cabinet and manually rotate and align the battery hole position at the hole position detection station, after the battery rotates and aligns the battery hole position at the hole position detection station for one time, the hole position is sequentially pressed down by the hole position pressing detection station to confirm whether the hole position is correct or not, namely, the position of the battery hole position is secondarily detected, the battery pack is transmitted forwards, steel balls are loaded on the battery by the steel ball loading station and the pre-pressing steel ball station, the steel balls are pre-pressed and packaged on the battery by the steel ball pressing station, the finished battery after the steel balls are packaged is taken out to a finished product channel by the finished product taking station, the whole battery steel ball packaging process only needs one person to operate, and the battery pack is convenient to operate and has low labor cost; after the battery hole site is subjected to primary rotation alignment detection and secondary pressing confirmation detection through the hole site alignment detection station and the hole site pressing detection station, the battery hole site alignment accuracy is high, and the steel balls are effectively ensured not to be biased or misplaced; except that the hole position alignment detection station needs to manually rotate the battery to perform battery hole position alignment, other stations are all automatically completed, and the whole automatic degree and the efficiency are high.
The working process or principle of the battery steel ball pressing machine is as follows: when the battery circulation jig with the battery is conveyed to the corresponding position of the hole position alignment detection station, the hole position alignment detection station starts to perform first time alignment detection on the battery hole position, the battery hole position is continuously conveyed forwards to the corresponding position of the hole position pressing detection station after the first time alignment detection, the hole position pressing detection station starts to perform second time pressing detection on the battery hole position, the battery after the first time alignment detection and the second time pressing detection hole position is continuously conveyed forwards to the upper steel ball and the pre-pressing steel ball station on the circulation jig table, the upper steel ball and the pre-pressing steel ball station are used for loading the steel ball, the pre-pressing steel ball is conveyed forwards to the steel ball pressing station, the steel ball is pressed into the battery hole downwards by the steel ball pressing station, after the steel ball pressing is completed, the steel ball is continuously conveyed forwards to the finished product taking-out station along with the circulation jig, and the finished product taking-out station is used for taking out the pressed battery.
Further, the hole site counterpoint detection station includes counterpoint detection frame, counterpoint detection frame installs on circulation tool platform, counterpoint cylinder is installed at counterpoint detection frame top, the catch bar of counterpoint cylinder is connected with the counterpoint connecting plate, install a plurality of counterpoint poles corresponding with the battery on the counterpoint connecting plate, counterpoint pole top is equipped with counterpoint inductor, counterpoint detection frame lower part is equipped with circulation tool locating plate.
When the battery is conveyed to the hole position alignment detection station along with the battery circulation jig, after the alignment sensor senses the battery, the circulation jig positioning plate positions the circulation jig, after the circulation jig is positioned, the alignment cylinder is started, the alignment rod is driven to move downwards to be in contact with the top of the battery, then the battery is manually rotated, so that the steel ball hole position on the battery is aligned with the alignment rod for first hole position detection, and after the battery hole position alignment is completed, the battery hole position is continuously conveyed to the hole position pressing detection station along with the battery circulation jig.
Further, the hole site pushes down detection station and detects the frame including pushing down, it installs at circulation tool bench to push down the detection frame, it installs down the cylinder to push down the detection frame top, the catch bar that pushes down the cylinder is connected with the connecting plate that pushes down, it is equipped with a plurality of depression bars corresponding with the battery to push down on the connecting plate, it is equipped with down the inductor to push down the depression bar top, it is equipped with circulation tool locating plate to push down detection frame lower part.
When the battery is conveyed to the hole position pressing detection station along with the battery circulating jig, after the pressing sensor senses the battery, the circulating jig positioning plate positions the circulating jig, after the circulating jig is positioned, the pressing cylinder is started to drive the pressing rod to move downwards to carry out second hole position detection on the battery hole position, the pressing rod can extend into the steel ball hole position on the battery, the battery hole position is accurate, and the battery is continuously conveyed to the upper steel ball and the pre-pressing steel ball station.
Further, the steel ball loading and pre-pressing station comprises a steel ball loading unit and a pre-pressing steel ball unit, the steel ball loading unit is communicated with a steel ball clamping nozzle on the pre-pressing steel ball unit through a steel ball air pipe, the pre-pressing steel ball unit comprises a pre-pressing steel ball support, a steel ball pre-pressing cylinder is arranged at the top of the pre-pressing steel ball support and is connected with a pressing needle connecting block through a floating joint, a steel ball pressing needle is arranged on the pressing needle connecting block, a steel ball clamping nozzle corresponding to the steel ball pressing needle is arranged below the steel ball pressing needle, the steel ball clamping nozzle is arranged on the pre-pressing steel ball support through a clamping nozzle fixing plate, and a circulating jig locating plate is arranged at the lower part of the pre-pressing steel ball support.
When the battery is conveyed to the steel ball loading and pre-pressing station along with the battery circulating jig, the circulating jig positioning plate positions the circulating jig, after the circulating jig is positioned, the steel ball loading unit starts to blow steel balls into the steel ball clamping nozzle through the steel ball air pipe, then the steel ball pre-pressing cylinder starts to drive the steel ball pressing needle to move downwards to pre-press the steel balls into the steel ball hole site on the battery, and the pre-pressed battery is conveyed to the steel ball pressing station along with the battery circulating jig.
Further, the steel ball pressing station comprises a steel ball pressing support, a plurality of groups of connecting levers with the same supporting shaft are arranged on the upper portion of the steel ball pressing support, one ends of the connecting levers are connected with steel ball pressing cylinders, the steel ball pressing cylinders are arranged on a bottom plate of the steel ball pressing support, and the other ends of the connecting levers are connected with a steel ball pressing head.
When the battery is conveyed to the steel ball pressing station along with the battery circulating jig, the steel ball pressing cylinder starts to drive the connecting lever to tilt upwards, the other end of the connecting lever is pressed downwards along with the connecting lever, the steel ball pressing head is driven to move downwards to tightly press the steel balls into the steel ball holes on the battery, and the battery filled with the steel balls is conveyed to the finished product taking-out station along with the battery jig.
Further, the finished product taking-out station comprises a finished product taking-out support, a rotating shaft is arranged on the finished product taking-out support, one end of the rotating shaft is rotationally connected with the finished product taking-out support, the other end of the rotating shaft is connected with a rotating motor arranged on the finished product taking-out support, a plurality of finished product lifting cylinders are arranged on the rotating shaft side by side, and a pushing rod of each finished product lifting cylinder is connected with a clamping jaw cylinder through a connecting plate.
After the battery is conveyed to a finished product taking-out station along with the battery circulation jig, a finished product lifting cylinder is started, a clamping jaw cylinder is driven to move downwards to grab the finished product battery, after the clamping jaw cylinder grabs the battery, the finished product lifting cylinder returns to drive the battery to move upwards, so that the battery is separated from the circulation jig, then a rotating motor is started, the clamping jaw cylinder is driven to rotate upwards for 270 degrees to the upper part of a finished product channel, and the clamping jaw cylinder loosens the clamping jaw to put the finished product battery into the finished product channel.
The battery steel ball pressing machine has the following beneficial effects:
firstly, the structure is simple, the battery steel ball pressing machine mainly comprises a circulating jig table, a battery circulating jig which is arranged on the circulating jig table and moves in a circulating way, and a hole position counterpoint detection station, a hole position downward pressing detection station, a steel ball loading and pre-pressing steel ball station, a steel ball pressing station and a finished product taking-out station which are sequentially arranged at the hollow position inside the circulating jig table, wherein the whole components are less in constitution, and the structure is simple;
secondly, the labor cost is low, the operation is simple, when the battery is used, only one person is required to operate the electric cabinet and manually rotate and align the battery hole position at the hole position detection station, after the battery rotates and aligns the battery hole position at the hole position detection station for one time, the hole position is sequentially pressed down by the hole position pressing detection station to confirm whether the hole position is correct or not, namely, the position of the battery hole position is secondarily detected, and then the battery hole position is transmitted forwards, steel balls are loaded on the battery by the steel ball loading station and the pre-pressing steel ball station, and are pre-pressed, and then the battery hole position is transferred to the steel ball pressing station, the steel balls are pressed and packaged on the battery by the steel ball pressing station, a finished battery after the steel balls are packaged is taken out to a finished product channel by the finished product taking-out station, the whole battery steel ball packaging process only needs one person to operate the battery steel ball packaging process, and the battery hole position pressing detection device is convenient in operation and low in labor cost;
thirdly, the battery hole position alignment accuracy is high, and after the battery hole position is subjected to primary rotation alignment detection and secondary pressing confirmation detection through the hole position alignment detection station and the hole position pressing detection station, the battery hole position alignment accuracy is high, so that the steel balls are effectively prevented from being biased or misplaced;
fourth, efficient, except that hole site counterpoint detection station needs the manual rotation battery to carry out battery hole site counterpoint, other stations are automatic completion, and its whole degree of automation is high, efficient.
Drawings
FIG. 1 is a schematic structure diagram of a battery steel ball pressing machine of the invention;
FIG. 2 is a schematic diagram of the hole site alignment detection station of FIG. 1;
FIG. 3 is a schematic view of the hole site depression detection station of FIG. 1;
FIG. 4 is a schematic view of the construction of the steel ball loading and pre-pressing station of FIG. 1;
fig. 5 is a schematic structural view of the steel ball pressing station in fig. 1;
fig. 6 is a schematic view of the product removal station of fig. 1.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the following further details of the present invention will be described with reference to examples and drawings.
As shown in fig. 1, a battery steel ball laminating machine comprises a circulation jig table 100, a plurality of battery circulation jigs 110 are arranged around the circulation jig table 100, a hole position alignment detection station 200, a hole position down-pressing detection station 300, a steel ball loading and pre-pressing steel ball station 400, a hole position alignment detection station and a pre-pressing steel ball station 400 are sequentially arranged from one side to the other side in the hollow position inside the circulation jig table 100,Steel ball pressing station 500And a finished product taking-out station 600, wherein an electric cabinet 800 is further installed at the hollow position inside the circulation jig table 100, and the circulation jig table is provided withThe electric and mechanical elements in the ring jig station 100, the hole site alignment detection station 200, the hole site pressing detection station 300, the steel ball loading and pre-pressing steel ball station 400, the steel ball pressing station 500 and the finished product taking-out station 600 are respectively connected with the electric cabinet 800. The battery steel ball pressing machine mainly comprises a circulating jig table 100, a battery circulating jig 110 which is arranged on the circulating jig table 100 and moves in a circulating way, and a hole position counterpoint detection station 200, a hole position underpressure detection station 300, a steel ball loading and pre-pressing steel ball station 400, a steel ball pressing station 500 and a finished product taking-out station 600 which are sequentially arranged at the hollow position inside the circulating jig table 100, wherein the whole components are fewer, and the structure is simple; when the battery pack is used, only one person is required to operate the electric cabinet 800 and manually rotate and align the battery hole site at the hole site detection station, after the battery rotates and aligns the battery hole site at the hole site detection station for one time, the hole site is sequentially pressed down by the hole site pressing detection station 300 to confirm whether the hole site is correct or not, namely, the position of the battery hole site is secondarily detected and is transmitted forwards, steel balls are arranged on the battery by the steel ball arranging and pre-pressing steel ball station 400 and are pre-pressed, then the steel balls are pressed and packaged on the battery by the steel ball pressing station 500, a finished battery after the steel balls are packaged is taken out to the finished product channel 700 by the finished product taking station 600, the whole battery steel ball packaging process only needs one person to operate, the operation is convenient, and the labor cost is low; after the battery hole site is subjected to primary rotation alignment detection and secondary pressing confirmation detection through the hole site alignment detection station 200 and the hole site pressing detection station 300 respectively, the battery hole site alignment accuracy is high, and the steel balls are effectively ensured not to be biased or misplaced; except that the hole position alignment detection station 200 needs to manually rotate the battery to perform battery hole position alignment, other stations are all automatically completed, and the whole automatic degree and the efficiency are high.
As shown in fig. 1 and 2, the hole position alignment detection station 200 includes an alignment detection frame 210, the alignment detection frame 210 is mounted on the circulation jig table 100, an alignment cylinder 220 is mounted at the top of the alignment detection frame 210, a push rod of the alignment cylinder 220 is connected with an alignment connection plate 230, a plurality of alignment rods 240 corresponding to the batteries are mounted on the alignment connection plate 230, an alignment sensor 250 is disposed at the top of the alignment rods 240, and a circulation jig positioning plate 260 is disposed at the lower part of the alignment detection frame 210.
As shown in fig. 1 and 3, the hole site pressing detection station 300 includes a pressing detection frame 310, the pressing detection frame 310 is mounted on the circulation jig table 100, a pressing cylinder 320 is mounted at the top of the pressing detection frame 310, a pushing rod of the pressing cylinder 320 is connected with a pressing connection plate 330, a plurality of pressing rods 340 corresponding to the batteries are disposed on the pressing connection plate 330, a pressing sensor 350 is disposed at the top of the pressing rods 340, and a circulation jig positioning plate 260 is disposed at the lower part of the pressing detection frame 310.
As shown in fig. 1 and 4, the steel ball loading and pre-pressing steel ball station 400 comprises a steel ball loading unit 410 and a pre-pressing steel ball unit 420, the steel ball loading unit 410 is communicated with a steel ball clamping nozzle 427 on the pre-pressing steel ball unit 420 through a steel ball air pipe 430, the pre-pressing steel ball unit 420 comprises a pre-pressing steel ball support 421, a steel ball pre-pressing air cylinder 422 is mounted at the top of the pre-pressing steel ball support 421, the steel ball pre-pressing air cylinder 422 is connected with a pressing needle connecting block 424 through a floating joint 423, a steel ball pressing needle 425 is mounted on the pressing needle connecting block 424, a steel ball clamping nozzle 427 corresponding to the steel ball pressing needle 425 is arranged below the steel ball pressing needle 425, the steel ball clamping nozzle 427 is mounted on the pre-pressing steel ball support 421 through a clamping nozzle fixing plate 426, and a circulating jig positioning plate 260 is arranged at the lower part of the pressing steel ball support 421.
As shown in fig. 1 and 5, the bead pressing station 500 includes a bead pressing bracket 510, a plurality of groups of connecting levers 530 mounted on the same supporting shaft 520 are provided at the upper part of the bead pressing bracket 510, one end of each connecting lever 530 is connected with a bead pressing cylinder 540, the bead pressing cylinder 540 is mounted on a bottom plate 550 of the bead pressing bracket 510, and the other end of each connecting lever 530 is connected with a bead pressing head 560.
As shown in fig. 1 and 6, the product taking-out station 600 includes a product taking-out support 610, a rotating shaft 620 is provided on the product taking-out support 610, one end of the rotating shaft 620 is rotatably connected with the product taking-out support 610, the other end is connected with a rotating motor 630 mounted on the product taking-out support 610, a plurality of product lifting cylinders 640 are mounted on the rotating shaft 620 side by side, and a pushing rod of the product lifting cylinders 640 is connected with a clamping jaw cylinder 650 through a connecting plate.
Referring to fig. 1 to 6, the working process or principle of the battery steel ball pressing machine of the invention is as follows: when the battery circulation jig 110 with the battery is conveyed to the corresponding position of the hole position alignment detection station 200, the hole position alignment detection station 200 starts to perform first alignment detection on the battery hole position, the battery hole position is continuously conveyed forwards to the corresponding position of the hole position pressing detection station 300 after the first alignment detection, the hole position pressing detection station 300 starts to perform second pressing detection on the battery hole position, the battery after the first alignment detection and the second pressing detection is continuously conveyed forwards to the steel ball loading and pre-pressing steel ball station 400 on the circulation jig table 100, the steel ball loading and pre-pressing steel ball station 400 loads the steel ball, the pre-pressing steel ball is conveyed forwards to the battery hole position, the steel ball pressing station 500 presses the steel ball into the battery hole downwards, the steel ball is continuously conveyed forwards to the finished product taking-out station 600 along with the circulation jig after the steel ball pressing is finished, and the finished product taking-out station 600 takes out the pressed battery.
Specifically, when the battery is transferred to the hole position alignment detection station 200 along with the battery circulation jig 110, after the alignment sensor 250 senses the battery, the circulation jig positioning plate 260 positions the circulation jig, after the circulation jig is positioned, the alignment cylinder 220 is started to drive the alignment rod 240 to move downwards to contact with the top of the battery, then the battery is manually rotated to align the steel ball hole position on the battery with the alignment rod 240 for first hole position detection, and after the battery hole position alignment is completed, the steel ball hole position is continuously transferred to the hole position pressing detection station 300 along with the battery circulation jig 110;
when the battery is conveyed to the hole position pressing detection station 300 along with the battery circulating jig 110, after the pressing sensor 350 senses the battery, the circulating jig positioning plate 260 positions the circulating jig, after the circulating jig is positioned, the pressing cylinder 320 is started to drive the pressing rod 340 to move downwards to perform second hole position detection on the battery hole position, and the pressing rod 340 can extend into the steel ball hole position on the battery to indicate that the battery hole position is correct, and the battery is continuously conveyed to the position of the upper steel ball and the pre-pressing steel ball station 400;
when the battery is conveyed to the steel ball loading and pre-pressing steel ball station 400 along with the battery circulating jig 110, the circulating jig positioning plate 260 positions the circulating jig, after the circulating jig is positioned, the steel ball loading unit 410 starts to blow steel balls into the steel ball clamping nozzle 427 through the steel ball air pipe 430, then the steel ball pre-pressing cylinder 422 starts to drive the steel ball pressing needle 425 to move downwards to pre-press the steel balls into the steel ball hole sites on the battery, and the pre-pressed battery is continuously conveyed to the steel ball pressing station 500 along with the battery circulating jig 110;
after the battery is conveyed to the steel ball pressing station 500 along with the battery circulating jig 110, the steel ball pressing cylinder is started to drive the connecting lever 530 to tilt upwards, the other end of the connecting lever 530 is pressed downwards along with the connecting lever, the steel ball pressing head 560 is driven to move downwards to tightly press the steel balls into steel ball holes on the battery, and the battery filled with the steel balls is conveyed to the finished product taking-out station 600 along with the battery jig;
after the battery is transferred to the finished product taking-out station 600 along with the battery circulation jig 110, the finished product lifting cylinder 640 is started, the clamping jaw cylinder 650 is driven to move downwards to grab the finished product battery, after the clamping jaw cylinder 650 grabs the battery, the finished product lifting cylinder 640 returns to drive the battery to move upwards, so that the battery is separated from the circulation jig, then the rotating motor 630 is started, the clamping jaw cylinder 650 is driven to rotate upwards for 270 degrees to be above the finished product channel 700, and the clamping jaw cylinder 650 loosens the clamping jaw to put the finished product battery into the finished product channel 700.
The above description is only of the preferred embodiments of the present invention, and is not intended to limit the present invention in any way; those skilled in the art will readily appreciate that the present invention may be implemented as shown in the drawings and described above; however, those skilled in the art will appreciate that many modifications, adaptations, and variations of the present invention are possible in light of the above teachings without departing from the scope of the invention; meanwhile, any equivalent changes, modifications and evolution of the above embodiments according to the essential technology of the present invention still fall within the scope of the present invention.
Claims (4)
1. A battery steel ball pressfitting machine, its characterized in that: the device comprises a circulation jig table, wherein a plurality of battery circulation jigs are arranged around the circulation jig table, a hole position alignment detection station, a hole position downward-pressing detection station, a steel ball loading and pre-pressing steel ball station, a steel ball pressing station and a finished product taking-out station are sequentially arranged at the hollow position inside the circulation jig table from one side to the other side, an electric cabinet is further arranged at the hollow position inside the circulation jig table, and electric and mechanical elements in the circulation jig table, the hole position alignment detection station, the hole position downward-pressing detection station, the steel ball loading and pre-pressing steel ball station, the steel ball pressing station and the finished product taking-out station are respectively connected with the electric cabinet;
the steel ball loading and pre-pressing steel ball station is used for loading steel balls, pre-pressing the steel balls to the position of the battery hole, then the steel balls are continuously conveyed to the steel ball pressing station forwards, and the steel balls are pressed into the battery hole by downward pressing of the steel ball pressing station;
the hole position alignment detection station comprises an alignment detection frame, the alignment detection frame is arranged on the circulating jig table, an alignment cylinder is arranged at the top of the alignment detection frame, a push rod of the alignment cylinder is connected with an alignment connection plate, a plurality of alignment rods corresponding to the batteries are arranged on the alignment connection plate, an alignment sensor is arranged at the top of the alignment rods, and a circulating jig positioning plate is arranged at the lower part of the alignment detection frame;
the hole site pushes down detection station and detects the frame including pushing down, it installs on circulation tool platform to push down the detection frame, it installs the cylinder that pushes down to push down the detection frame top, the catch bar that pushes down the cylinder is connected with the connecting plate that pushes down, it is equipped with a plurality of depression bars corresponding with the battery to push down on the connecting plate, it is equipped with the sensor that pushes down to push down the depression bar top, it is equipped with circulation tool locating plate to push down detection frame lower part.
2. The battery steel ball press as claimed in claim 1, wherein: the steel ball loading and pre-pressing steel ball station comprises a steel ball loading unit and a pre-pressing steel ball unit, the steel ball loading unit is communicated with a steel ball clamping nozzle on the pre-pressing steel ball unit through a steel ball air pipe, the pre-pressing steel ball unit comprises a pre-pressing steel ball support, a steel ball pre-pressing cylinder is mounted at the top of the pre-pressing steel ball support and is connected with a pressing needle connecting block through a floating joint, a steel ball pressing needle is mounted on the pressing needle connecting block, a steel ball clamping nozzle corresponding to the steel ball pressing needle is arranged below the steel ball pressing needle, the steel ball clamping nozzle is mounted on the pre-pressing steel ball support through a clamping nozzle fixing plate, and a circulating jig locating plate is arranged at the lower part of the pre-pressing steel ball support.
3. The battery steel ball press as claimed in claim 2, wherein: the steel ball pressing station comprises a steel ball pressing support, a plurality of groups of connecting levers with the same supporting shaft are arranged on the upper portion of the steel ball pressing support, one end of each connecting lever is connected with a steel ball pressing cylinder, the steel ball pressing cylinders are arranged on a bottom plate of the steel ball pressing support, and the other ends of the connecting levers are connected with a steel ball pressing head.
4. A battery ball press as defined in claim 3, wherein: the finished product taking-out station comprises a finished product taking-out support, a rotating shaft is arranged on the finished product taking-out support, one end of the rotating shaft is rotatably connected with the finished product taking-out support, the other end of the rotating shaft is connected with a rotating motor arranged on the finished product taking-out support, a plurality of finished product lifting cylinders are arranged on the rotating shaft side by side, and a pushing rod of each finished product lifting cylinder is connected with a clamping jaw cylinder through a connecting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711159192.0A CN107834095B (en) | 2017-11-20 | 2017-11-20 | Battery steel ball pressfitting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711159192.0A CN107834095B (en) | 2017-11-20 | 2017-11-20 | Battery steel ball pressfitting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107834095A CN107834095A (en) | 2018-03-23 |
| CN107834095B true CN107834095B (en) | 2024-01-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711159192.0A Active CN107834095B (en) | 2017-11-20 | 2017-11-20 | Battery steel ball pressfitting machine |
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| Country | Link |
|---|---|
| CN (1) | CN107834095B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2743985Y (en) * | 2004-11-24 | 2005-11-30 | 深圳市比克电池有限公司 | Automatic sealing machine for battery |
| CN101609907A (en) * | 2009-07-22 | 2009-12-23 | 湖南业翔晶科新能源有限公司 | A kind of mouth-sealing method of lithium rechargeable battery and vacuum press-sealing device |
| CN102064288A (en) * | 2010-12-10 | 2011-05-18 | 奇瑞汽车股份有限公司 | Device for sealing steel balls in battery shells |
| CN102332598A (en) * | 2011-03-22 | 2012-01-25 | 东莞新能源科技有限公司 | Full-automatic steel ball striking and formed screw tightening equipment based on CCD (Charge Coupled Device) positioning |
| CN202172106U (en) * | 2011-03-21 | 2012-03-21 | 东莞新能源科技有限公司 | CCD positioning-based device for full-automatically mounting steel balls and assembling formation screws |
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| CN203826482U (en) * | 2014-01-13 | 2014-09-10 | 周俊雄 | Full-automatic production line of lithium-manganese battery |
| CN206632624U (en) * | 2017-04-17 | 2017-11-14 | 蓝思科技（长沙）有限公司 | Pick and place material rotating mechanism and accurate press equipment |
| CN207677008U (en) * | 2017-11-20 | 2018-07-31 | 惠州市多科达科技有限公司 | A kind of battery steel ball pressing machine |
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2017
- 2017-11-20 CN CN201711159192.0A patent/CN107834095B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2743985Y (en) * | 2004-11-24 | 2005-11-30 | 深圳市比克电池有限公司 | Automatic sealing machine for battery |
| CN101609907A (en) * | 2009-07-22 | 2009-12-23 | 湖南业翔晶科新能源有限公司 | A kind of mouth-sealing method of lithium rechargeable battery and vacuum press-sealing device |
| CN102064288A (en) * | 2010-12-10 | 2011-05-18 | 奇瑞汽车股份有限公司 | Device for sealing steel balls in battery shells |
| CN202172106U (en) * | 2011-03-21 | 2012-03-21 | 东莞新能源科技有限公司 | CCD positioning-based device for full-automatically mounting steel balls and assembling formation screws |
| CN102332598A (en) * | 2011-03-22 | 2012-01-25 | 东莞新能源科技有限公司 | Full-automatic steel ball striking and formed screw tightening equipment based on CCD (Charge Coupled Device) positioning |
| CN102651481A (en) * | 2012-04-20 | 2012-08-29 | 丁振荣 | Multi-process integrated device for lithium battery |
| CN203826482U (en) * | 2014-01-13 | 2014-09-10 | 周俊雄 | Full-automatic production line of lithium-manganese battery |
| CN206632624U (en) * | 2017-04-17 | 2017-11-14 | 蓝思科技（长沙）有限公司 | Pick and place material rotating mechanism and accurate press equipment |
| CN207677008U (en) * | 2017-11-20 | 2018-07-31 | 惠州市多科达科技有限公司 | A kind of battery steel ball pressing machine |
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| CN107834095A (en) | 2018-03-23 |
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