CN107821511B - Material cutting type automatic die feeding egg tart machine - Google Patents
Material cutting type automatic die feeding egg tart machine Download PDFInfo
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- CN107821511B CN107821511B CN201711280622.4A CN201711280622A CN107821511B CN 107821511 B CN107821511 B CN 107821511B CN 201711280622 A CN201711280622 A CN 201711280622A CN 107821511 B CN107821511 B CN 107821511B
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/02—Embossing machines
- A21C11/08—Embossing machines with engraved moulds, e.g. rotary machines with die rolls
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/10—Other machines for forming the dough into its final shape before cooking or baking combined with cutting apparatus
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
- A21C9/083—Manipulating tins, pans etc., e.g. charging or discharging conveyors, trolleys or ovens
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- Food Science & Technology (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention provides a material cutting type automatic die feeding egg tart machine which comprises a platform, wherein an intermittently rotating turntable is arranged on the platform, and a plurality of tart skin seats are uniformly distributed on the turntable along the circumferential direction of the turntable, and the automatic die feeding egg tart machine is characterized in that: a material cutting device, a punching device and a mold stripping device are sequentially arranged on the platform along the rotating direction of the turntable, and the material cutting device is provided with a feeding conveying belt, an ultrasonic cutter and a discharging overturning structure; the feeding conveyor belt is used for conveying the dough sticks to the ultrasonic knife, the dough sticks are cut into blocks by the ultrasonic knife, the cut dough blocks are turned to the tart skin seat by the discharging turnover structure, the blocks are punched into a die by the punch, and finally the molded egg tart skin is discharged by the die discharger. The egg tart machine can be used for manufacturing layered egg tart skins, and the cutter face is not stuck by the ultrasonic cutter when the section of the egg tart is cut.
Description
Technical Field
The invention relates to the technical field of food processing, in particular to a material cutting type automatic die feeding egg tart machine.
Background
The egg tarts are the first choice of afternoon tea and deeply enter daily diet of people, the taste of the egg tarts which is sweet but not greasy is more popular among young people, and with the progress of science and technology, the making mode of the egg tarts is more and more automatic.
In the existing egg tart production process, raw materials of egg tart skins are generally put into a plurality of egg tart molds (such as aluminum egg tart molds) in equal amount, the egg tart skins are punched into shapes consistent with the egg tart molds in structure through punching equipment, and then the products are conveyed to the next working procedure through a mold stripping device.
Because the existing egg tart molds are mostly made of aluminum or tinfoil materials, finished products are convenient to eat and cook, and the egg tart molds are automatically placed into the tart skin seats, so that the key for improving the automatic production process is realized. Because the egg tart mold is generally in a notch shape, the whole structure is thin and easy to deform, and the egg tart molds are often placed into a stack when being transferred to a tart skin seat, so that the accuracy and the shape of the lower egg tart mold are not damaged when the egg tart mold is grabbed, and the key for solving the problem is realized.
Meanwhile, the egg tart is food with a special taste. Generally, the egg tarts made by machines and the egg tarts made by hands have great difference in taste; the reason is that: the egg tart made by hand can make layered egg tart skin, so that the egg tart tastes rosin when being eaten; the egg tart skin made by the egg tart making machine does not have the layering effect. In the prior art, all egg tart machines are of a material extruding type, dough is extruded into a die according to a certain weight, and then the dough is stamped. Generally, the manual egg tart is manufactured by rolling a plurality of thin dough sheets into dough sticks, and cutting the dough sticks into blocks to manufacture egg tart skins. However, the egg tart skin made by the material squeezing type egg tart machine in the prior art still has a large difference with the egg tart skin made by hand, so that whether the machine can make layered egg tart skin for making the egg tart skin or not is related to whether the problem of the taste difference between a mechanism egg tart and a hand egg tart can be solved.
In the research of the material cutting type egg tart machine, a noodle roll is cut into blocks by using a common knife, and because the noodle roll for making egg tart skin has viscosity (ingredients are usually beef tallow, butter and the like), no matter how sharp the knife is, the knife face cannot be kept from being adhered in long-time flow operation. The sticky knife face can cause the face block to stick the knife face, so that the face block cannot fall into the tart leather seat accurately. Therefore, in the research and development of the material squeezing type egg tart machine, how to overcome the problem that a cutter is disturbed by the viscosity of a dough stick is one of the difficult problems of the material squeezing type egg tart machine.
Disclosure of Invention
The invention aims to solve the problems, and the process of quickly and accurately placing the egg tart mold is achieved by installing the rotating arm and the mold suction structure on the platform; meanwhile, a conveying structure and a material cutter are arranged on the egg tart machine, so that the problem that whether egg tart skins are layered or not is solved, and the best taste is achieved.
In order to solve the problems, the invention provides a material cutting type automatic die-feeding egg tart machine, which has the specific technical scheme that:
the utility model provides an automatic mould egg tart machine of sending of blank formula, includes the platform, the platform upper surface is equipped with intermittent type nature pivoted carousel, a plurality of tart skin seats of evenly distributed along its circumference on the carousel, its characterized in that: the platform is connected with the conveying table, a material cutting device, a punching device and a mold stripping device are sequentially arranged on the platform along the rotating direction of the turntable, and the conveying table is connected with the material cutting device through an inclined guide plate; the material cutting device is provided with a feeding conveyor belt, an ultrasonic knife and a discharging turnover structure;
the feeding conveyor belt is used for conveying dough sticks to the ultrasonic knife to be cut into blocks, then the cut dough blocks are turned and transferred to the tart skin seat through the discharging turning structure, the tart skin seat is punched into a die through the punching machine, and finally the molded egg tart skin is discharged through the die discharging machine.
The egg tart mold placing platform is characterized in that a rotating arm rotatably connected with the platform is further arranged on the platform, a mold suction device is arranged on the rotating arm and can move up and down along the axial direction of the rotating arm, at least two mold placing grooves are formed in the platform, a stack of egg tart molds are placed in the mold placing grooves, the mold suction device rotates between the tart leather seat and the mold placing grooves along with the rotating arm, and the mold suction device is coaxial with the mold placing grooves when sucking the molds and is coaxial with the tart leather seat when placing the molds; and a sensor is arranged on the upper end face of the die placing groove.
Preferably, the conveying surface of the conveying table is composed of a plurality of independent groove strips, and the groove strips are conveyed by a motor rotating a conveying chain; the groove strips are used for placing noodle sticks, the conveying table is connected with a feeding conveying belt of the material cutter through the inclined guide plate, and the noodle sticks on the groove strips are sent out of the conveying table and enter the feeding conveying belt.
Specifically, when a user places the kneaded multi-layer dough stick on the groove strip on the conveying table, the motor drives the conveying chain to convey the groove strip; when the dough roller is conveyed to the outlet, the dough roller rolls into the feeding conveyor belt through the inclined guide plate.
Preferably, the material cutter is sequentially composed of a feeding conveyor belt, an ultrasonic knife and a discharging turnover structure; a plurality of guide rollers vertical to the feeding conveyor belt are arranged on two sides of the feeding conveyor belt; the inclined guide plate is arranged on the edge of the feeding conveyor belt close to one side of the conveying table through a connecting rib, and the baffle plate is arranged on the opposite side of the inclined guide plate. And the feeding conveyor belt transmits towards the ultrasonic knife.
Specifically, when a plurality of layers of dough sticks roll into a feeding conveyor belt, the conveyor belt is driven by a motor to convey the dough sticks, and because the dough sticks for making egg tart skins have viscosity, rollers are arranged on two sides of the conveyor belt to assist conveying and have a guiding function; the baffle is arranged on the opposite side of the inclined guide plate to prevent the surface roller from rolling out of the range of the conveyor belt when the surface roller rolls downwards under the action of gravity.
Preferably, the ultrasonic knife consists of a cutter, an ultrasonic generator and a motor; the cutter is connected with an ultrasonic generator, and the ultrasonic generator is connected with a motor.
Specifically, when the dough stick is conveyed to the knife edge of the ultrasonic knife by the feeding conveyor belt, the motor drives the ultrasonic generator, the cutter connected with the ultrasonic generator vibrates at high frequency, so that the fabric adhered to the blade falls off under the action of ultrasonic waves, and the problem that the blade cannot cleanly fall to the ground to cut off the dough stick due to the fact that the fabric is adhered to the blade when the egg tart skin machine is used for making eggs for a long time is avoided; the problem that the cut dough is stuck on the knife and cannot be smoothly conveyed and stamped is also avoided; the design enables the egg tart skin maker to keep high-efficiency and accurate conveying and stamping of dough so as to complete an egg tart skin making production line.
Preferably, the discharging turnover structure consists of a cylinder, a hook handle, a driving rod and a turnover door; the cylinder is connected with the hook handle and the driving rod; the left side and the right side of the hook handle are provided with inward hook feet; the hook foot hooks the upper cover of the turnover door; the driving rod is connected with the turnover door.
Preferably, the turnover door is a ring door with a closed peripheral side formed by an upper cover and a lower cover; the upper cover is connected with the lower cover through a telescopic rod; the inside wall of turnover door is equipped with the line.
Specifically, when the dough sticks are cut into small dough pieces by the ultrasonic knife, the dough pieces are conveyed to the discharging turnover structure by the conveying belt; when the dough starts to enter the turnover door, the cylinder drives the hook handle to vertically and upwards hook the upper cover of the turnover door through the hook foot, so that the turnover door has enough space for accommodating the dough; when the dough is completely in the turnover door, the cylinder drives the hook handle to vertically move downwards, and the upper cover of the turnover door which is not hooked by the hook foot presses the telescopic rod to move downwards under the action of gravity so as to press the dough; meanwhile, under the action of the cylinder, the driving rod drives the turnover door to drive the dough to turn over towards the direction of the rotating disc.
Preferably, the volume of the dough cut by the ultrasonic knife is consistent with the volume contained by the turnover door.
Specifically, the line design of the inner wall of the periphery of the turnover door enables the dough to increase friction force when the dough is stressed to turn over, and the dough is not stuck to the turnover door.
Specifically, the detection position of the sensor is parallel to the uppermost egg tart mold in the mold placing groove, and after the uppermost egg tart mold is sucked by the mold sucking device, the rest egg tart molds firstly move downwards in the mold placing groove and then ascend to the uppermost egg tart mold and the detection position and stop.
The structure ensures that the mold suction device can accurately suck the egg tart molds without errors when the upper and lower gaps among a plurality of egg tart molds are inconsistent.
Preferably, the rotor arm is established on the platform between ejection of compact flip structure and the demolding ware, the rotor arm includes swivel mount and swing arm, the swivel mount rotates with the platform to be connected, swing arm and swivel mount fixed connection, the distance of swivel mount axis and tart skin seat axis equals with the distance of swivel mount axis and mold setting groove axis, inhale the mold ware and establish on the swing arm and keep away from the one end of swivel mount.
Specifically, the structure ensures that the mold suction device can accurately suck and place the egg tart mold, and material waste caused by the fact that the mold suction device destroys the shape of the egg tart mold due to errors is avoided.
Preferably, the swivel base has an axial length smaller than a length of a maximum distance of downward movement of the die sucker.
Particularly, the phenomenon that the egg tart mold cannot be sucked due to the fact that the transposition is high is avoided.
Preferably, the rotary seat is arranged on a diagonal line of the platform, and the edge of the rotary seat is tangent to the edge of the platform;
specifically, the consistency of the rotation amplitude at each time is guaranteed due to the position of the rotary seat, the rotary distance of the rotary seat with the structure is shortest, the production efficiency is improved, and a large amount of time is saved in the process of making a large number of egg tarts.
Preferably, the mold placing groove comprises a groove body and a lifting plate, the groove body is arranged on the side face of the platform, and the lifting plate extends into the groove body and can move up and down along the axial direction of the groove body.
Specifically, a plurality of egg tart moulds can be placed simultaneously in the mould placing groove with the structure, and the egg tart moulds can be continuously conveyed to the positions, which can be sucked by the mould suction device, through the up-and-down movement of the lifting plate, so that the automatic mould suction and mould placing are ensured.
Preferably, the cell body comprises two frills that the position is relative, two the space between the frill forms the vallecular cavity, frill middle part is outside protrusion, forms V-arrangement frill, just the radian of the outside bulge in frill middle part is 2/pi, two the clearance between the vertical both sides edge of frill forms two notches.
Preferably, the lifter plate extends into the pocket from a notch on a side adjacent the platform.
The structure is beneficial to placing of an egg tart mold, the stability and the high efficiency of lifting are guaranteed in the process of lifting the egg tart mold, the influence on the lifting caused by the deflection of the egg tart mold is avoided, and on the other hand, the plane position of the groove plate is infinitely close to the edge of the egg tart mold, and a gap is formed between the protruding part of the groove plate and the egg tart mold, so that the lifting plate is beneficial to automatically adjusting the deflected egg tart mold by ascending and descending of the lifting plate when the egg tart mold is deflected.
Preferably, two the upper end of frid is connected the upper end plate simultaneously, one side that the platform was kept away from to the upper end plate is equipped with the opening, the opening expands to the direction that is close to the platform and forms and snatchs the mouth, it is unanimous with the vallecular cavity size and the position corresponds to snatch the mouth.
The upper end plate guarantees the stable structure of the two groove plates, and the structure of the upper end plate guarantees the moderation of the position of the egg tart mold when the egg tart mold is sucked out from the grabbing opening, so that the position of the egg tart mold is kept neutral when the egg tart mold is placed by the mold sucking device, and deviation cannot occur.
Preferably, the device also comprises a lifting part arranged on the platform, wherein the lifting part comprises a lifting rod and a limiting rod, the axes of the lifting rod and the limiting rod are parallel to the axis of the groove body, and the lifting rod is provided with an external thread;
the lifting plate comprises a bearing block and a driving block, the bearing block extends into the groove body and is used for placing an egg tart mold, a lifting seat and a limiting hole are arranged on the driving block, and an internal thread matched with the external thread is arranged in the lifting seat;
the lifting rod and the limiting rod penetrate through the lifting seat and the limiting hole respectively, a driving device is arranged at the bottom of the lifting rod, and when the driving device drives the lifting rod to rotate, the lifting seat drives the lifting plate to move up and down along the axial direction of the groove body.
Particularly, the structure ensures the stability and the high efficiency of the vertical movement of the egg tart mold, ensures the convenience of the structure, reduces the loss of the equipment when the equipment works repeatedly, and prolongs the service life of the whole equipment
Preferably, a placing groove is formed in the bearing block, and an elastic device is arranged between the bearing block and the placing groove.
Specifically, when the mold suction device descends to suck the egg tart mold, the placing groove descends under the action of the mold suction device, so that the egg tart mold cannot be damaged due to the descending impact force of the mold suction device, the shape stability of the egg tart mold is protected, and the next step of process operation is facilitated.
Preferably, the driving device is a stepping motor.
Specifically, the use of the stepping motor is not only beneficial to the up-and-down movement of the lifting plate, but also capable of accurately calculating the position of the lifting plate when the lifting plate rises to a certain height, and when the lifting plate is close to the position where the egg tart mold is completely sucked, the stepping motor can stop rising and descend to the lowest position to wait for the egg tart mold to be newly placed in.
Advantageous effects
1. According to the structure of the technical scheme, the situation that a thousand layers of dough are cut into blocks and punched to form the egg tart die is achieved, and the problem that the traditional egg tart machine cannot achieve the same egg tart skin as a manually made thousand layers of egg tart skin is solved; according to the technical scheme, a conveying structure, an ultrasonic knife and a discharging turnover structure are arranged to cut, convey and punch the thousand-layer surface roller, so that the egg tart machine can finish making of material-cutting egg tart skins, and the same effect as manual making is achieved.
2. According to the technical scheme, the egg tart mold can be accurately placed into the tart leather seat, the precision is high, the egg tart mold cannot be damaged, and the efficiency of the whole process is guaranteed.
3. According to the structure of the technical scheme, after the egg tart mold placed in one mold placing groove is used up, the mold suction device can automatically turn to the other mold placing groove and suck the egg tart mold, at the moment, the egg tart mold can be newly placed in the mold placing groove which is used up, and automatic flow operation is achieved.
Drawings
Fig. 1 is a perspective view of a material cutting type automatic die feeding egg tart machine in an embodiment.
Fig. 2 is a perspective view of an automatic die-feed egg tart machine of a blank type according to an embodiment.
Fig. 3 is a schematic structural view of a transfer table according to the embodiment.
FIGS. 4 to 5 are schematic views showing the structure of the cutter according to the embodiment.
FIG. 6 is a schematic view of the structure of an inlet conveyor belt according to an embodiment.
Fig. 7 to 8 are schematic structural views showing the discharge turning structure of the embodiment.
Fig. 9 is a schematic configuration diagram of an ultrasonic blade according to an embodiment.
FIG. 10 is a schematic view showing the structure of a die sucking device and a die setting cavity in the embodiment.
FIG. 11 is a schematic view showing the structure of a die sucking device and a die setting cavity in the embodiment.
FIG. 12 is a perspective view showing a die cavity in the embodiment.
FIG. 13 is a perspective view showing a die cavity in the embodiment.
FIG. 14 is a perspective view showing a tank body according to an embodiment.
Fig. 15 is a perspective view showing a lifting plate of the embodiment.
Fig. 16 is a perspective view showing an upper end plate of the embodiment.
Detailed Description
Description of the reference numerals
1 platform, 2 turnplate, 3 material cutter, 4 punch, 5 mold stripping device, 6 rotating arm, 7 mold suction device, 8 mold placing groove, 9 conveying platform, 10 inclined guide plate, 11 baffle, 12 surface stick and 13 lifting part;
21 tart leather seat;
31 feeding a conveyor belt, 32 ultrasonic knives and 33 discharging and turning structures; 311 guide rollers, 312 connecting ribs, 331 cylinders, 332 hook handles, 333 driving rods, 334 turnover doors and 335 telescopic rods;
swivel seat 61, swing arm 62;
81 groove bodies, 82 lifting plates, 83 upper end plates, 84 openings, 85 grabbing openings, 811 groove plates, 812 groove cavities, 813 groove openings, 821 bearing blocks, 822 driving blocks, 823 lifting seats and 824 limiting holes;
91 groove bars, 92 motors and 93 transmission chains;
131 lifting rods, 132 limiting rods and 133 driving devices.
The following further describes embodiments of the present invention with reference to the accompanying drawings:
as shown in fig. 1 to 16, this embodiment provides a blank type automatic die-feeding egg tart machine, which includes a platform 1, an intermittently rotating turntable 2 is disposed on an upper surface of the platform, a plurality of tart leather seats 21 are uniformly distributed on the turntable 2 along a circumferential direction thereof, and the blank type automatic die-feeding egg tart machine is characterized in that: the platform 1 is connected with a conveying table 9, a material cutter 3, a punch 4 and a die ejector 5 are sequentially arranged on the platform 1 along the rotation direction of the turntable 2, and the conveying table 9 is connected with the material cutter 3 through an inclined guide plate 10; the material cutter 3 is provided with a feeding conveyor belt 31, an ultrasonic knife 32 and a discharging turnover structure 33;
the platform 1 is further provided with a rotating arm 6 which is rotatably connected with the platform, a mold suction device 7 is arranged on the rotating arm 6, the mold suction device 7 can move up and down along the axial direction of the rotating arm 6, at least two mold placing grooves 8 are formed in the platform 1, a stack of egg tart molds are placed in the mold placing grooves 8, the mold suction device 7 rotates between the tart leather seat 21 and the mold placing grooves 8 along with the rotating arm 6, and the mold suction device 7 is coaxial with the mold placing grooves 8 when sucking the molds and is coaxial with the tart leather seat 21 when placing the molds; and a sensor is arranged on the upper end surface of the die placing groove 8.
The conveying surface of the conveying table 9 consists of a plurality of independent groove strips 91, and the groove strips 91 are conveyed by a motor 92 rotating a conveying chain 93; the groove strips 91 are used for placing noodle sticks, the conveying table 9 is connected with a feeding conveying belt 31 of the material cutting device through the inclined guide plate 10, and the noodle sticks on the groove strips are sent out of the conveying table and enter the feeding conveying belt.
When a user places the kneaded multi-layer dough stick 12 on the groove strips 91 on the conveying table 9, the motor 92 drives the conveying chain 93 to convey the groove strips 91; as the dough rollers 12 are conveyed to the outlet they roll into the feed conveyor via the inclined guide plate 10.
The material cutting device 3 is composed of a feeding conveyor belt 31, an ultrasonic knife 32 and a discharging turnover structure 33 in sequence; a plurality of guide rollers 311 vertical to the feeding conveyor belt are arranged on two sides of the feeding conveyor belt 31; the inclined guide plate 10 is arranged on the edge of the feeding conveyor belt 31 close to one side of the conveying table 9 through a connecting rib 312, and the baffle plate 11 is arranged on the opposite side of the inclined guide plate 10. The feeding conveyor belt 31 transmits towards the ultrasonic wave knife 32.
When the multilayer dough sticks 12 roll into the feeding conveyor belt 31, the conveyor belt is driven by a motor to convey the dough sticks 12, and because the dough sticks for making egg tart skins have viscosity, guide rollers 311 are arranged on two sides of the conveyor belt to assist in conveying and have a guide function; the baffle 11 is arranged on the opposite side of the inclined guide plate to prevent the surface roller from rolling out of the range of the conveyor belt when the surface roller rolls downwards under the action of gravity.
The ultrasonic knife 32 is composed of a cutting knife, an ultrasonic generator and a motor; the cutter is connected with an ultrasonic generator, and the ultrasonic generator is connected with a motor.
When the dough stick 12 is conveyed to the knife edge of the ultrasonic knife 32 by the feeding conveyor belt, the motor drives the ultrasonic generator, the knife connected with the ultrasonic generator vibrates at high frequency, so that the fabric adhered to the blade falls off under the action of ultrasonic waves, and the problem that the blade cannot cleanly fall to the ground to cut off the dough stick due to the fact that the fabric is adhered to the blade when the egg tart skin machine is used for making eggs for a long time is avoided; the problem that the cut dough is stuck on the knife and cannot be smoothly conveyed and stamped is also avoided; the design enables the egg tart skin maker to keep high-efficiency and accurate conveying and stamping of dough so as to complete an egg tart skin making production line.
The discharging turnover structure 33 is composed of a cylinder 331, a hook handle 332, a driving rod 333 and a turnover door 334; the cylinder 331 is connected with the hook handle 332 and the driving rod 333; the left side and the right side of the hook handle 332 are provided with inward hook feet; the hook foot hooks the upper cover of the turnover door; the driving lever 333 is connected to the flipping door 334.
The turnover door 334 is a ring door with a closed peripheral side formed by an upper cover and a lower cover; the upper cover is connected with the lower cover through a telescopic rod 335; the inside wall of turnover door is equipped with the line.
When the dough sticks 12 are cut into small dough pieces by the ultrasonic knife 32, the dough pieces are conveyed to the discharging overturning structure by the conveying belt; when the dough starts to enter the turnover door, the cylinder drives the hook handle to vertically and upwards hook the upper cover of the turnover door through the hook foot, so that the turnover door has enough space for receiving the dough; when the dough is completely in the turnover door, the cylinder drives the hook handle to vertically move downwards, and the upper cover of the turnover door which is not hooked by the hook foot presses the telescopic rod to move downwards under the action of gravity, so that the dough is pressed; meanwhile, under the action of the cylinder, the driving rod drives the turnover door to drive the dough to turn over towards the direction of the rotary disc.
The ultrasonic knife 32 cuts dough in a volume that is consistent with the volume contained by the flipping gate 334.
The texture design of the inner wall of the periphery of the turnover door 334 enables the dough to increase friction force when being forced to turn over, so that the dough is not stuck on the turnover door.
The detection position of the sensor is parallel to the uppermost egg tart mold placed in the mold placing groove, and after the uppermost egg tart mold is sucked by the mold sucking device, the rest egg tart molds firstly move downwards in the mold placing groove and then ascend to the uppermost egg tart mold and stop when the uppermost egg tart mold is parallel to the detection position.
The sensor makes egg tart mould stop when the egg tart mould rises to the sensor detection position on the one hand, and on the other hand, after the egg tart mould of the top is absorb, the rest egg tart moulds will descend for a certain distance and then rise to the position where the egg tart mould of the top is parallel and level to the sensor detection position again, and this structure guarantees that when the upper and lower clearance between a plurality of egg tart moulds is inconsistent, the suction mould can also guarantee that the suction mould can accurately absorb the egg tart mould, and error can not appear.
As shown in the figure, the rotor arm 6 is established on the platform between feeder 3 and demolding ware 5, the rotor arm 6 includes swivel mount 61 and swing arm 62, swivel mount 61 rotates with platform 1 to be connected, swing arm 62 and swivel mount 61 fixed connection, distance between swivel mount 61 axis and the tart skin seat 21 axis equals with the distance between swivel mount 61 axis and the mould groove 8 axis of putting, the one end at swing arm 62 downside and keeping away from swivel mount 61 is established to suction moulding ware 7.
As shown in the figure, the rotary seat 61 is arranged on the diagonal line of the platform 1, and the edge of the rotary seat 61 is tangent to the edge of the platform 1. A motor is arranged below the rotary seat 61, and the rotary seat 61 is driven by the motor to rotate.
The mould sucking device 7 is provided with an air cylinder, the mould sucking device 7 moves up and down under the driving of the air cylinder, the mould sucking device is provided with a guide rod, and the guide rod penetrates through the swing arm to play a guiding role and place the mould sucking device to rotate back and forth. Preferably, the suction mold 7 is a suction cup. When the die suction device 7 is coaxial with the tart leather seat 21, the center line of the swing arm 62 in the length direction coincides with the diagonal line of the platform 1.
As shown in the figure, the die holding groove 8 comprises a groove body 81 and a lifting plate 82, the groove body 81 is arranged on the side surface of the platform 1, and the lifting plate 82 extends into the groove body 81 and can move up and down along the axial direction of the groove body 81.
The groove body 81 is composed of two groove plates 811 with opposite positions, a groove cavity 812 is formed in the space between the two groove plates 811, the middle of each groove plate 811 protrudes outwards to form a V-shaped groove plate 811, the radian of the outward protruding part in the middle of each groove plate 811 is 2/pi, and two notches 813 are formed in the gap between the edges of the two longitudinal sides of each groove plate 811.
The upper ends of the two trough plates 811 are connected with the upper end plate 83 at the same time, one side of the upper end plate 83 far away from the platform 1 is provided with an opening 84, the opening 84 is expanded to the direction close to the platform 1 to form a grabbing opening 85, and the grabbing opening 85 corresponds to the trough cavity 812 in size and position.
As shown in the figure, the lifting device further comprises a lifting part 13 arranged on the platform 1, wherein the lifting part 13 comprises a lifting rod 131 and a limiting rod 132, the axes of the lifting rod 131 and the limiting rod 132 are parallel to the axis of the groove body 81, and the lifting rod 131 is provided with an external thread;
the lifting plate 82 comprises a bearing block 821 and a driving block 822, the bearing block 821 extends into the groove body 81 and is used for placing an egg tart mold, a lifting seat 823 and a limiting hole 824 are arranged on the driving block 822, and an internal thread matched with the external thread is arranged in the lifting seat 823;
the lifting rod 131 and the limiting rod 132 respectively penetrate through the lifting seat 823 and the limiting hole 824, the bottom of the lifting rod 131 is provided with a stepping motor, and when the stepping motor drives the lifting rod 131 to rotate, the lifting seat 823 drives the lifting plate 82 to axially move up and down along the groove body 81.
A placing groove is arranged on the bearing block 821, and an elastic device, such as a spring, is arranged between the bearing block 821 and the placing groove.
In order to better illustrate the embodiment, the operation steps of the equipment are further described, firstly, a plurality of egg tart molds are placed into two mold placing grooves 8, the egg tart molds are moved upwards by a lifting plate 82 under the driving of a stepping motor and stop when a sensor senses the highest egg tart mold, a mold suction device 7 is moved to the upper part of one mold placing groove 8 under the driving of a rotating arm 6, a mold suction device 7 descends under the driving of an air cylinder, after passing through a grabbing opening 85, when the mold suction device 7 is contacted with the egg tart mold, the placing groove descends along with the descending pressure of the mold suction device 7 and rebounds under the action of an elastic device, then the mold suction device 7 sucks and moves the egg tart mold to the position above the tart skin seat 21, the mold suction device 7 descends, the egg tart mold descends into the tart skin seat 21, meanwhile, the egg tart mold in the mold placing groove 8 descends for a certain distance under the driving of the stepping motor and then ascends again, the process is stopped when the sensor senses the highest egg tart mold, the next mold suction device 7 waits for adsorption, when the stepping motor drives the lifting plate 82 to ascend to a certain height (the sum of the vertical heights of a plurality of egg tart molds), the rotary base 61 drives the swing arm 62 to turn to another mold placing groove, the work of a new period is started, and at the moment, the egg tart mold placing is carried out on the original mold placing groove. The automatic egg tart mold adsorption and placement device has the advantages that automatic egg tart mold adsorption and placement operations are achieved, manpower and material resources are saved, the precision is high, the efficiency is high, the overall time of a food processing flow is prolonged, and the enterprise competitiveness is improved.
Variations and modifications to the above-described embodiments may occur to those skilled in the art, which fall within the scope and spirit of the above description. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and modifications and variations of the present invention are also intended to fall within the scope of the appended claims. Furthermore, although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
Claims (8)
1. The utility model provides an automatic mould egg tart machine of sending of blank formula, includes the platform, is equipped with intermittent type nature pivoted carousel on the platform, a plurality of tart skin seats of evenly distributed along its circumference on the carousel, its characterized in that: a material cutting device, a punching device and a mold stripping device are sequentially arranged on the platform along the rotating direction of the turntable, and the material cutting device is provided with a feeding conveying belt, an ultrasonic cutter and a discharging overturning structure;
the platform is also provided with a rotating arm which is rotatably connected with the platform, the rotating arm is provided with a mold suction device, and the mold suction device can move up and down along the axial direction of the rotating arm; the egg tart mold is characterized in that the platform is provided with at least two mold placing grooves, a stack of egg tart molds are placed in the mold placing grooves, the mold suction device rotates between the tart skin seat and the mold placing grooves along with the rotating arm, and the mold suction device is coaxial with the mold placing grooves during mold suction and coaxial with the tart skin seat during mold placing;
a sensor is arranged on the upper end face of the die placing groove;
the die placing groove comprises a groove body and a lifting plate, the groove body is arranged on the side face of the platform, and the lifting plate extends into the groove body and can move up and down along the axial direction of the groove body;
the groove body consists of two groove plates which are opposite in position, a groove cavity is formed in the space between the two groove plates, the middle parts of the groove plates protrude outwards to form a V-shaped groove plate, the radian of the outwards protruding parts in the middle parts of the groove plates is 2/pi, and two notches are formed in the gap between the edges of the two longitudinal sides of the two groove plates;
the lifting part is arranged on the platform and comprises a lifting rod and a limiting rod, the axes of the lifting rod and the limiting rod are parallel to the axis of the groove body, and the lifting rod is provided with external threads;
the lifting plate comprises a bearing block and a driving block, the bearing block extends into the groove body and is used for placing an egg tart mold, a lifting seat and a limiting hole are arranged on the driving block, and an internal thread matched with the external thread is arranged in the lifting seat;
the lifting rod and the limiting rod respectively penetrate through the lifting seat and the limiting hole, the bottom of the lifting rod is provided with a driving device, and when the driving device drives the lifting rod to rotate, the lifting seat drives the lifting plate to move up and down along the axial direction of the groove body;
the feeding conveyor belt is used for conveying dough sticks to the ultrasonic knife, the dough sticks are cut into blocks by the ultrasonic knife, then the cut dough blocks are turned and transferred to the tart skin seat by the discharging turnover structure, the dough blocks are punched into a die by the punch, and finally the molded egg tart skin is discharged by the die ejector.
2. The blank type automatic die-feeding egg tart machine according to claim 1, characterized in that: the platform is connected with the conveying table, and the conveying table is connected with the material cutter through the inclined guide plate;
the conveying surface of the conveying table is composed of a plurality of independent groove strips, and the groove strips are conveyed by a motor rotating a conveying chain; the conveying table is connected with a feeding conveying belt of the material cutter through an inclined guide plate.
3. The blank type automatic die-feeding egg tart machine as claimed in claim 2, characterized in that: the material cutter consists of a feeding conveyor belt, an ultrasonic knife and a discharging turnover structure in sequence; the feeding conveyor belt is driven towards the ultrasonic knife;
a plurality of guide rollers vertical to the feeding conveyor belt are arranged on two sides of the feeding conveyor belt; the inclined guide plate is arranged above the guide roller close to one side of the conveying table; the baffle is arranged on the opposite side of the inclined guide plate.
4. The blank type automatic die-feeding egg tart machine according to claim 1, characterized in that: the ultrasonic knife consists of a cutter, an ultrasonic generator and a motor; the cutter is connected with an ultrasonic generator, and the ultrasonic generator is connected with a motor.
5. The blank type automatic die-feeding egg tart machine according to claim 1, characterized in that: the discharging turnover structure consists of a cylinder, a hook handle, a driving rod and a turnover door; the cylinder is connected with the hook handle and the driving rod; the left side and the right side of the hook handle are provided with inward hook feet; the hook foot hooks the upper cover of the turnover door; the driving rod is connected with the turnover door;
the turnover door is a ring door with a closed peripheral side formed by an upper cover and a lower cover; the upper cover is connected with the lower cover through a telescopic rod; the inside wall of turnover door is equipped with the line.
6. The blank type automatic die-feeding egg tart machine according to claim 1, characterized in that: the rotor arm is established on the platform between feeder and the demolding ware, the rotor arm includes swivel mount and swing arm, the swivel mount rotates with the platform to be connected, swing arm and swivel mount fixed connection, the distance of swivel mount axis and tart skin seat axis equals with the distance of putting the mould groove axis with the swivel mount axis, inhale the mould ware and establish on the swing arm and keep away from the one end of swivel mount.
7. The blank type automatic die-feeding egg tart machine as claimed in claim 6, characterized in that: the rotary seat is arranged on the diagonal line of the platform, and the edge of the rotary seat is tangent to the edge of the platform.
8. The blank type automatic die-feeding egg tart machine as claimed in claim 1, characterized in that: two the upper end of frid is connected the upper end plate simultaneously, one side that the platform was kept away from to the upper end plate is equipped with the opening, the opening expands to the direction that is close to the platform and forms and snatchs the mouth, it corresponds with the slot chamber size unanimity and position to snatch the mouth.
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Families Citing this family (8)
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CN108353966A (en) * | 2018-05-08 | 2018-08-03 | 佛山市永铨食品机械有限公司 | Cake forming machine |
CN108353965A (en) * | 2018-05-08 | 2018-08-03 | 佛山市永铨食品机械有限公司 | Cake forming machine |
CN109645048A (en) * | 2018-12-27 | 2019-04-19 | 广州富港万嘉智能科技有限公司 | A kind of Egg Tarts automatic making device |
CN111557321A (en) * | 2020-05-19 | 2020-08-21 | *** | Extrusion equipment for egg tart skin forming |
CN111631240A (en) * | 2020-05-26 | 2020-09-08 | *** | Extrusion equipment for egg tart skin forming |
CN111758752B (en) * | 2020-06-24 | 2021-11-12 | 衡阳市南北特食品有限公司 | Egg tart making device |
CN111838238B (en) * | 2020-07-08 | 2021-12-07 | 惠民县宇东面粉有限公司 | Mushroom molding device for pastries |
CN112120051B (en) * | 2020-09-09 | 2024-05-28 | 中国地质大学(武汉) | Imitation handmade egg tart skin processing and forming device based on elliptical track |
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