CN107779876A - A kind of metal die cleaning agent performance test methods - Google Patents

A kind of metal die cleaning agent performance test methods Download PDF

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Publication number
CN107779876A
CN107779876A CN201610757235.4A CN201610757235A CN107779876A CN 107779876 A CN107779876 A CN 107779876A CN 201610757235 A CN201610757235 A CN 201610757235A CN 107779876 A CN107779876 A CN 107779876A
Authority
CN
China
Prior art keywords
mould
cleaning
performance test
test methods
cleaning agent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610757235.4A
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Chinese (zh)
Inventor
张楠
周思扬
张翔
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Good Prosperous Seiko Equipment Co Ltd In Zhenjiang
Original Assignee
Good Prosperous Seiko Equipment Co Ltd In Zhenjiang
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Good Prosperous Seiko Equipment Co Ltd In Zhenjiang filed Critical Good Prosperous Seiko Equipment Co Ltd In Zhenjiang
Priority to CN201610757235.4A priority Critical patent/CN107779876A/en
Publication of CN107779876A publication Critical patent/CN107779876A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/70Maintenance
    • B29C33/72Cleaning

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Abstract

A kind of metal die cleaning agent performance test methods of the present invention, according to the actual demand of enterprise, cleaning that can be by the various cleaning agents of fixed flow examination and rustless property.First, mould sample is cleaned from conventional ultrasound and spraying method using different cleaning agents;Mould is cleaned according to cleaning standard.Then, conventional rinse is carried out to mould sample using distilled water and hard water.Recycle clear water to carry out ultrasound and cleaning showers, i.e., can be thoroughly rinsed the corner of some difference rinsings in mould.Cleannes and rustless property detection are finally carried out after drying.By the residuals content of microscopic mould specimen surface, mould specimen surface residue, which is less than, every square centimeter to be less than 100 milligrams and thinks to reach standard.

Description

A kind of metal die cleaning agent performance test methods
Technical field
The present invention relates to a kind of metal die cleaning agent performance test methods.
Background technology
Mold clean is one of critical process in mould maintenance, and restricts the bottleneck that mould is safeguarded.Because mould Have manufacturing development speed far faster than mold clean speed, and mould after Rapid Cleaning at once be ready for again it is next Secondary production, the time for so leaving mold clean for are fairly limited.Found by the investigation to factory, be arranged in away in factory building Mould in corridor and workshop has almost taken the limited operating space in workshop, be only merely wait it is cleaned.Some companies are one After secondary production terminates, do not carry out any cleaning treatment and just directly reset mould, and continue on for reproduction.If produce Plastic part be cleaning, then mean that the no any problem of operating of mould.In the course of time, intra-company will be formed The cultural concept of a kind of " formula of putting out a fire temporarily ", the residue only accumulated in mould have influence on part quality or mould and ground During damage, just need to clean mould, cleaning process is also simply glanced off.
The content of the invention
Goal of the invention:For above-mentioned prior art, a kind of metal die cleaning agent performance test methods are proposed, being capable of specification The cleaning performance and rust-proof effect that test out different cleaning agents.
Technical scheme:A kind of metal die cleaning agent performance test methods, comprise the following steps:
1), the cleaning agent stoste of preparation is configured to the aqueous solution by mass fraction for 5% respectively;
2), utilize step 1)The aqueous solution being configured to, mould sample is respectively adopted ultrasonic cleaning and cleaning showers;
3), then to through step 2 processing after more parts of mould samples, be respectively adopted distilled water, hardness be 150mg/L hard water with And the hard water that hardness is 300mg/L is cleaned;
4), to through at step 3)Mould sample after reason, is cleaned by ultrasonic with clear water and cleaning showers respectively;
5), to through step 4)Processing is dried in mould after processing, tests the situation of cleaning and rustless property.
Further, step 2)In, ultrasonic cleaning power is 300W, and spray pressure 0.2MPa, scavenging period is 10 points Clock;Step 4)In, it is 25 ~ 35 degrees Celsius to control water temperature, and scavenging period is 6 minutes.
Further, in the step 5, drying temperature is 80 ~ 90 degrees Celsius, and drying time is 10 minutes.
Beneficial effect:A kind of metal die cleaning agent performance test methods of the present invention, according to the actual demand of enterprise, energy Enough cleaning and rustless properties that various cleaning agents are examined by fixed flow.First, surpassed using different cleaning agents from conventional Sound and spraying method clean to mould sample;Mould is cleaned according to cleaning standard.Then, using distilled water and Hard water carries out conventional rinse to mould sample.Recycle clear water to carry out ultrasound and cleaning showers, i.e., can be thoroughly rinsed in mould The corner of some difference rinsings.Cleannes and rustless property detection are finally carried out after drying.Tried by microscopic mould The residuals content on sample surface, mould specimen surface residue, which is less than, every square centimeter to be less than 100 milligrams and thinks to reach standard.
Embodiment
Further explanation is done to the present invention below.
A kind of metal die cleaning agent performance test methods, comprise the following steps:
1), the cleaning agent stoste of preparation is configured to the aqueous solution by mass fraction for 5% respectively;
2), utilize step 1)The aqueous solution being configured to, mould sample is respectively adopted ultrasonic cleaning and cleaning showers;
3), then to through step 2 processing after more parts of mould samples, be respectively adopted distilled water, hardness be 150mg/L hard water with And the hard water that hardness is 300mg/L is cleaned;
4), to through at step 3)Mould sample after reason, is cleaned by ultrasonic with clear water and cleaning showers respectively;
5), to through step 4)Processing is dried in mould after processing, tests the situation of cleaning and rustless property.
Wherein, step 2)In, ultrasonic cleaning power is 300W, and spray pressure 0.2MPa, scavenging period is 10 minutes;Step Rapid 4)In, it is 25 ~ 35 degrees Celsius to control water temperature, and scavenging period is 6 minutes.In step 5, drying temperature is 80 ~ 90 degrees Celsius, is done The dry time is 10 minutes.
A kind of metal die cleaning agent performance test methods of the present invention, can be by fixation according to the actual demand of enterprise Flow examines cleaning and the rustless property of various cleaning agents.First, using different cleaning agents from conventional ultrasound and spray Method is cleaned to mould sample;Mould is cleaned according to cleaning standard.Then, using distilled water and hard water to mould Have sample and carry out conventional rinse.Recycle clear water to carry out ultrasound and cleaning showers, i.e., it is different can be thoroughly rinsed some in mould The corner of rinsing.Cleannes and rustless property detection are finally carried out after drying.Pass through microscopic mould specimen surface Residuals content, mould specimen surface residue, which is less than, every square centimeter to be less than 100 milligrams and thinks to reach standard.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should It is considered as protection scope of the present invention.

Claims (3)

1. a kind of metal die cleaning agent performance test methods, it is characterised in that comprise the following steps:
1), the cleaning agent stoste of preparation is configured to the aqueous solution by mass fraction for 5% respectively;
2), utilize step 1)The aqueous solution being configured to, mould sample is respectively adopted ultrasonic cleaning and cleaning showers;
3), then to through step 2 processing after more parts of mould samples, be respectively adopted distilled water, hardness be 150mg/L hard water with And the hard water that hardness is 300mg/L is cleaned;
4), to through at step 3)Mould sample after reason, is cleaned by ultrasonic with clear water and cleaning showers respectively;
5), to through step 4)Processing is dried in mould after processing, tests the situation of cleaning and rustless property.
A kind of 2. metal die cleaning agent performance test methods according to claim 1, it is characterised in that step 2)In, Ultrasonic cleaning power is 300W, and spray pressure 0.2MPa, scavenging period is 10 minutes;Step 4)In, it is 25 ~ 35 to control water temperature Degree Celsius, scavenging period is 6 minutes.
A kind of 3. metal die cleaning agent performance test methods according to claim 2, it is characterised in that the step 5 In, drying temperature is 80 ~ 90 degrees Celsius, and drying time is 10 minutes.
CN201610757235.4A 2016-08-29 2016-08-29 A kind of metal die cleaning agent performance test methods Pending CN107779876A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610757235.4A CN107779876A (en) 2016-08-29 2016-08-29 A kind of metal die cleaning agent performance test methods

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610757235.4A CN107779876A (en) 2016-08-29 2016-08-29 A kind of metal die cleaning agent performance test methods

Publications (1)

Publication Number Publication Date
CN107779876A true CN107779876A (en) 2018-03-09

Family

ID=61440310

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610757235.4A Pending CN107779876A (en) 2016-08-29 2016-08-29 A kind of metal die cleaning agent performance test methods

Country Status (1)

Country Link
CN (1) CN107779876A (en)

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102102050A (en) * 2009-12-22 2011-06-22 江西凤凰富士能光学有限公司 Optical element cleaning agent and cleaning method thereof
CN102337545A (en) * 2011-11-08 2012-02-01 大连三达奥克化学股份有限公司 Rust remover for ultrasonically cleaning metal mould and preparation method thereof
CN103469221A (en) * 2013-09-05 2013-12-25 天津东义镁制品股份有限公司 Cleaning liquor and treatment method for removing residual magnesium alloys in die
CN103666800A (en) * 2012-08-30 2014-03-26 三星高新电机(天津)有限公司 Compound cleaner as well as preparation method and application thereof
CN104005039A (en) * 2014-05-27 2014-08-27 滁州迪蒙德模具制造有限公司 Aluminum alloy die cleaning agent and preparation method thereof
CN104233327A (en) * 2014-09-14 2014-12-24 昆山强清金属材料有限公司 Surface cleaning process for metal product
CN105112928A (en) * 2015-08-14 2015-12-02 太仓安托建筑材料有限公司 Metal surface cleaning method
CN105195470A (en) * 2015-10-30 2015-12-30 鲁一军 Surface washing process for welding part before electroplating
CN105327892A (en) * 2015-10-30 2016-02-17 鲁一军 Cleaning process of metal grating

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102102050A (en) * 2009-12-22 2011-06-22 江西凤凰富士能光学有限公司 Optical element cleaning agent and cleaning method thereof
CN102337545A (en) * 2011-11-08 2012-02-01 大连三达奥克化学股份有限公司 Rust remover for ultrasonically cleaning metal mould and preparation method thereof
CN103666800A (en) * 2012-08-30 2014-03-26 三星高新电机(天津)有限公司 Compound cleaner as well as preparation method and application thereof
CN103469221A (en) * 2013-09-05 2013-12-25 天津东义镁制品股份有限公司 Cleaning liquor and treatment method for removing residual magnesium alloys in die
CN104005039A (en) * 2014-05-27 2014-08-27 滁州迪蒙德模具制造有限公司 Aluminum alloy die cleaning agent and preparation method thereof
CN104233327A (en) * 2014-09-14 2014-12-24 昆山强清金属材料有限公司 Surface cleaning process for metal product
CN105112928A (en) * 2015-08-14 2015-12-02 太仓安托建筑材料有限公司 Metal surface cleaning method
CN105195470A (en) * 2015-10-30 2015-12-30 鲁一军 Surface washing process for welding part before electroplating
CN105327892A (en) * 2015-10-30 2016-02-17 鲁一军 Cleaning process of metal grating

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Application publication date: 20180309

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