CN107775159A - A kind of bonding machine - Google Patents
A kind of bonding machine Download PDFInfo
- Publication number
- CN107775159A CN107775159A CN201610730492.9A CN201610730492A CN107775159A CN 107775159 A CN107775159 A CN 107775159A CN 201610730492 A CN201610730492 A CN 201610730492A CN 107775159 A CN107775159 A CN 107775159A
- Authority
- CN
- China
- Prior art keywords
- bonding machine
- shaped
- welding gun
- guide member
- cable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 claims abstract description 82
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- 230000008450 motivation Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 210000001364 upper extremity Anatomy 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 210000002445 nipple Anatomy 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
- B23K9/287—Supporting devices for electrode holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
This application discloses a kind of bonding machine, including body (4), motor, transmission mechanism (8) and U-shaped revolving body (7), the motor drives the U-shaped revolving body clockwise through the transmission mechanism (8) and counter-clockwise direction is turned round, the body (4) has U-shaped opening, U-shaped cable guide member (9) is provided with the U-shaped revolving body (7), welding gun support (11) is provided with the U-shaped cable guide member (9), welding gun pipette tips (10) are arranged in the welding gun support (11), the welding gun pipette tips (10) are connected with cable (2), the side of the U-shaped cable guide member (9) is hingedly provided with bridge crossing plate (16), the bridge crossing plate (16) is rotatably to close the opening of the U-shaped cable guide member.The bonding machine of the present invention is not limited by small base length and shape, realizes Automation of Welding, maneuverability, easy to operate, improves welding quality and efficiency.
Description
Technical field
The application is related to welding field, more particularly to a kind of bonding machine.
Background technology
Being welded on for small base outside fillet (weld) has high generality in actual production, such as boiler, pressure vessel, oil
The industries such as work, shipbuilding, and other industrial circles.
For the less intensive small base workpiece of pitch and length be longer or the long base of top tape elbow, such as boiler
The welding of long base in header, it is always a problem to realize small base automatic welding.With boiler product parameter not
Disconnected lifting, boiler header is also improved constantly with material grade, for high parameter boiler, 12Cr1MoVG and above material into
For the main material selection of header product.This kind of wlding applied at present is mainly diameter 1.2mm flux-cored wire, due to flux-cored wire
Poor rigidity, so wire-feeder resistance is big, welding stability is poor；Meanwhile header product is most of based on long tube holder structure, welding
Operating space is small, and accessibility is poor.Quality of parent material grade and welding structure complexity add welding difficulty, the guarantor of welding quality
Card proposes higher requirement.At present, small Nozzle weld uses manual welding, welding job amount in domestic boiler industry
Greatly, labor intensity is big, and welding quality is had a great influence by human factor, and quality is not easy to ensure, production efficiency is relatively low.
Chinese patent ZL200410025592.9 discloses a kind of long pipe joint automatic soldering technique of boiler header and device,
Relate to a kind of argon arc welding that do not fill silk (TIG) welding procedure of the long pipe joint of boiler header, wherein the device using in the market into
The ripe pipe pipe welding machine transformation of the way forms, and the device includes rotating mechanism, motor etc., but due to the filling of welding wire can not be realized, only
It is adapted to carry out long pipe seat connector from outside bottoming welding (from molten), the welding of outside fillet (weld) can not be completed.
In addition, Chinese patent ZL201220432549.4 discloses a kind of modified header source nipple angle welding submerged arc certainly
Dynamic soldering equipment, because it is by the way of insertion tube center is positioned, so can only weld nipple seat, long tube can not be welded
The long base of seat and top tape elbow.
Therefore, the welding of boiler industry header base and other industrial trades for having similar manufacturing process need one kind
Small base outside fillet (weld) automatic welding can be realized to increase substantially automaticity, production efficiency and product manufacturing quality
Equipment.
The content of the invention
An object of the application is to provide a kind of bonding machine, (>=400 °) progress that it realizes welding gun cable winds pipe one week
Continuous wire feed, solves the long base outside fillet (weld) welding problem of intensive long base and top tape elbow.An object of the application is also
It is to provide a kind of convenient and swift positioning, maneuverability, processing easy to operate, to small base groove and assembly precision requirement not
High bonding machine.
An object of the application is realized that the bonding machine includes body, motor, transmission mechanism and U-shaped revolution by a kind of bonding machine
Body, the motor drives the U-shaped revolving body clockwise through the transmission mechanism and counter-clockwise direction is turned round, and the body has
U-shaped opening, U-shaped cable guide member is provided with the U-shaped revolving body, welding gun support is provided with the U-shaped cable guide member,
Welding gun pipette tips are arranged in the welding gun support, and the welding gun pipette tips are connected with cable, the side hinge of the U-shaped cable guide member
Ground connection is provided with bridge crossing plate, and the bridge crossing plate is rotatably to close the opening of the U-shaped cable guide member.
According to the one side of the application bonding machine, the welding gun support can be arranged on the U-shaped cable up or down and draw
On guiding element.
According to the one side of the application bonding machine, the bonding machine also includes multiple supporting legs, and the supporting leg is separately positioned on
On the body.
According to the one side of the application bonding machine, the bonding machine also includes centralized positioning mould, and the centralized positioning mould is set
The bottom side inside the U-shaped opening of the body is put, replaceable alignment pin is provided with the centralized positioning mould.
According to the one side of the application bonding machine, the bonding machine also includes a pair of elastic clamping plates, the elastic clamping
Plate is arranged on the both sides inside the U-shaped opening of the body.
According to the one side of the application bonding machine, the bonding machine also includes the cable entries branch being arranged on the body
Frame, the cable of welding gun pass through the cable entries support.
According to the one side of the application bonding machine, the bonding machine also includes spring, and one end of the spring is fixed on institute
State on cable entries support, the other end of the spring is fixed on the cable.
The bonding machine of the present invention can be used for small base outside fillet (weld) automatic welding, overcomes the limitation of prior art, reaches
It is as follows to the diversity of welding procedure and the popularity of application field, its main beneficial effect and advantage：
1) welding gun cable can be wound in U-shaped cable guide member >=400 °, and it is (outstanding to realize welding wire (being included in cable)
It is flux-cored wire) R50mm circumference and winding >=400 ° under the conditions of conveying, fundamentally solve intensive long base and
The long base outside fillet (weld) of top tape elbow welds this problem；
2) positioning, clamping mode simple and effective；
3) welding gun pipette tips position-adjustable；
4) bonding machine is designed as handheld structure, and weight only has about 4Kg；Floor space is small, maneuverability, easy to operate,
Usage range is wide.
Brief description of the drawings
The present invention will more completely be illustrated below with reference to accompanying drawing and with reference to preferred embodiment.
Fig. 1 is the schematic diagram according to the bonding machine of one embodiment of the invention.
Fig. 2 is the sectional view according to the bonding machine of one embodiment of the invention.
Fig. 3 does not include sectional view during welding gun for the bonding machine shown in Fig. 2.
Fig. 4 is the working state schematic representation according to the bonding machine of one embodiment of the invention.
For clarity, these accompanying drawings are figure that is schematic and simplifying, and they are only gived for understanding institute of the present invention
Necessary details, and omit other details.
Embodiment
By detailed description given below, the scope of application of the invention will be evident.It will be appreciated, however, that detailed
While thin description and specific example show the preferred embodiment of the present invention, they are provided only for illustration purpose.
Fig. 1 shows the schematic diagram of bonding machine according to an embodiment of the invention, and Fig. 2 shows bonding machine shown in Fig. 1
Sectional view, the bonding machine that Fig. 3 shows shown in Fig. 2 do not include sectional view during welding gun.As illustrated in fig. 1-3, the embodiment
Bonding machine include body 4, motor (not shown), transmission mechanism 8, U-shaped revolving body 7, U-shaped cable guide member 9, welding gun support 11,
Welding gun pipette tips 10, welding gun cable 2, two front leg strut 13, two rear support leg 14, centralized positioning mould 5, elastic clamping plate 15, handle
51st, cable entries support 17 and spring 18.Handle 51 is arranged on the upper surface of body 4, and motor and reductor (not shown) are set
Put in handle 51, U-shaped revolving body 7 is assemblied on body 4.Front leg strut 13 and rear support leg 14 are separately positioned on body 4, preceding branch
Leg 13 and rear support leg 14 it is Height Adjustable, such as pass through the pad front leg strut 13 of application different height and rear support leg 14
Height is different, to adapt to different application scenarios.Centralized positioning mould 5 is arranged on the bottom side inside the U-shaped opening of body 4, center
Replaceable alignment pin 50 is provided with positioning mould 5, elastic clamping plate 15 is arranged on the both sides inside the U-shaped opening of body 4, bullet
Replaceable clamping pin 52 is provided with property clamping plate 15.Motor drives U-shaped to turn round through reductor, transmission mechanism 8 by gear
Body 7 is clockwise and counter-clockwise direction revolution, body 4 have U-shaped opening.U-shaped cable guide member 9, such as U-shaped cable slotware, Gu
It is scheduled in the base plane of U-shaped revolving body 7 and with its synchronous revolving, edge can be set above and/or under U-shaped cable guide member 9
Guiding projection 9A is set the height adjustable of welding gun support 11 with preferably guiding cable 2 to be wrapped in U-shaped cable guide member 9
In U-shaped cable guide member 9.For example, setting chute in welding gun support 11, it is arranged on prominent on the wall of U-shaped cable guide member 9
Rise through the chute, thus welding gun support 11 can be moved up and down and can fixed by fixing device.Welding gun pipette tips 10 are arranged on weldering
On gun carriage 11, welding gun pipette tips 10 are connected with cable 2, and cable entries support 17 is arranged on body 4, and the cable 2 of welding gun passes through
Cable entries support 17, one end of spring 18 are fixed on cable entries support 17, and the other end of spring 18 is fixed on cable 2
On, the side of U-shaped cable guide member 9 is hingedly provided with bridge crossing plate 16, and bridge crossing plate 16 is rotatably to close U-shaped cable guide member
9 opening.In another embodiment, bridge crossing plate 16 itself is foldable, such as is made up of hinged two parts.
In another embodiment, elastic clamping plate 15 can be connected by attachment structure (not shown) with clamping handwheel 6, be clamped
The clamping and release of the clockwise and counter-clockwise direction rotation control elastic clamping plate 15 of handwheel 6, vice versa.
Fig. 4 shows the working state schematic representation of the bonding machine shown in Fig. 1-3.The bonding machine of the application is by integrating line
Cable 2 is connected with dolly 1, and cable 2 realizes the conveying of welding wire, water, gas and/or electricity.Carrying out small base outside fillet (weld) automatic welding
During operation, small base is fixed with mother metal with 2-4 point of welding rod craft spot welding.Then, by two front leg struts 13 of bonding machine
Shelves of opening be aligned and insert base so that centralized positioning mould 5 is close to tube outer wall, and two front leg struts 13 and two rear support legs 14 connect
Bottom out the surface of portion's mother metal.Turn clockwise and clamp handwheel 6, then elastic clamping plate 15 can inwardly clamp tube outer wall.
Adjust the height of welding gun support 11 so that welding gun pipette tips 10 are accurately directed at welding region.After starting welding, welding gun rifle
First 10 are rotated with welding gun cable 2 under the drive of U-shaped cable guide member 9 around pipe, and welding wire, protective gas are via line
Cable 2 is delivered to welding gun pipette tips 10, and automatic rotary welding is carried out to small base outside fillet (weld).In welding process, cable 2 enters through cable
Mouthful support 17 is drawn into bonding machine and winds such as >=360 ° of the outer wall one week of U-shaped cable guide member 9, such as larger than >=400 °, simultaneously
The spring 18 for being fixed on cable entries support 17 is ready by compress energy storage for cable 2 is pulled out.It is continuously fed in cable 2
When, bridge crossing plate 16 is pressurized inside swing, and its inner arc is then just buckled in the opening of U-shaped cable guide member 9, plays protection cable 2
Effect.It is sustainable to carry out overlap welding, cosmetic welding and fill up arc crater and stop the rotation.After the completion of welding, start and return, welding gun
The high speed reverse rotation of pipette tips 10, cable 2 is pulled out by spring 18 from cable entries support 17, while bridge crossing plate 16 automatically opens up.Will welding
Machine is removed, and then can carry out the welding process of next base.
The bonding machine of the application solves the long base outside fillet (weld) automatic welding of intensive long base and top tape elbow
This problem, is positioned using tube outer wall, and welding gun cable winds pipe being realized in welding gun rotating welding one week, (>=400 °) enter
The continuous wire feed of row, can use GMAW, FCAW or SAW welding method, and bottoming, pressure width, cover welding and most are carried out to small base
End form is into complete outside fillet (weld).
Unless explicitly stated otherwise, singulative as used herein " one ", "the", which include plural reference, (has " at least one "
The meaning).It will be further understood that terminology used herein " having ", " comprising " and/or "comprising" show in the presence of described
Feature, step, operation, element and/or part, but do not preclude the presence or addition of other one or more features, step, behaviour
Work, element, part and/or its combination.Term "and/or" as used in this includes one or more relevant items enumerated
Any and all combination.
Some preferred embodiments are in explanation made above, it should be emphasized, however, that the present invention is not limited to this
A little embodiments, but can be realized with the other embodiment in the range of present subject matter, other embodiment not necessarily includes
All component parts of the embodiment.
Claims (10)
1. a kind of bonding machine, including body (4), motor, transmission mechanism (8) and U-shaped revolving body (7), the motor is through the biography
Motivation structure (8) drives the U-shaped revolving body clockwise and counter-clockwise direction revolution, the body (4) have U-shaped opening, and it is special
Sign is：U-shaped cable guide member (9) is provided with the U-shaped revolving body (7), is provided with the U-shaped cable guide member (9)
Welding gun support (11), welding gun pipette tips (10) are arranged in the welding gun support (11), and the welding gun pipette tips (10) connect with cable (2)
Connect, the side of the U-shaped cable guide member (9) is hingedly provided with bridge crossing plate (16), and the bridge crossing plate (16) is rotatably with envelope
Close the opening of the U-shaped cable guide member.
2. bonding machine according to claim 1, it is characterised in that the welding gun support (11) can be arranged on up or down
On the U-shaped cable guide member (9).
3. bonding machine according to claim 1, it is characterised in that the U-shaped cable guide member (9) is provided with guiding projection
(9A)。
4. bonding machine according to claim 1, it is characterised in that the bridge crossing plate (16) is foldable.
5. bonding machine according to claim 1, it is characterised in that the bonding machine also includes multiple supporting legs (13,14), institute
Supporting leg is stated to be separately positioned on the body (4).
6. bonding machine according to claim 1, it is characterised in that the bonding machine also includes centralized positioning mould (5), described
Centralized positioning mould (5) is arranged on the bottom side inside the U-shaped opening of the body (4), and being provided with the centralized positioning mould (5) can
The alignment pin (50) of replacing.
7. the bonding machine according to claim 1 or 6, it is characterised in that the bonding machine also includes a pair of elastic clamping plates
(15), the elastic clamping plate (15) is arranged on the both sides inside the U-shaped opening of the body (4).
8. bonding machine according to claim 1, it is characterised in that the bonding machine also includes being arranged on the body (4)
On cable entries support (17), the cable (2) of welding gun passes through the cable entries support (17).
9. bonding machine according to claim 8, it is characterised in that the bonding machine also includes spring (18), the spring
(18) one end is fixed on the cable entries support (17), and the other end of the spring (18) is fixed on the cable (2)
On.
10. bonding machine according to claim 1, it is characterised in that the bonding machine also includes being arranged on the body (4)
Upper surface on handle (51).
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610730492.9A CN107775159B (en) | 2016-08-25 | 2016-08-25 | Welding machine |
| RU2019108308A RU2709918C1 (en) | 2016-08-25 | 2017-08-24 | Welding apparatus |
| PCT/CN2017/098756 WO2018036534A1 (en) | 2016-08-25 | 2017-08-24 | Welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610730492.9A CN107775159B (en) | 2016-08-25 | 2016-08-25 | Welding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107775159A true CN107775159A (en) | 2018-03-09 |
| CN107775159B CN107775159B (en) | 2024-06-07 |
Family
ID=61245470
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610730492.9A Active CN107775159B (en) | 2016-08-25 | 2016-08-25 | Welding machine |
Country Status (3)
| Country | Link |
|---|---|
| CN (1) | CN107775159B (en) |
| RU (1) | RU2709918C1 (en) |
| WO (1) | WO2018036534A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108907513A (en) * | 2018-06-15 | 2018-11-30 | 建科机械（天津）股份有限公司 | A kind of truss welding device |
| CN117697073B (en) * | 2023-12-22 | 2024-06-18 | 山东联众商用厨具有限公司 | Arc welding equipment and welding method for processing disinfection cabinet |
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| CN202877747U (en) * | 2012-10-11 | 2013-04-17 | 南阳淅减汽车减振器有限公司 | Shock absorber oil storing cylinder and support seat welding protective device |
| CN203867339U (en) * | 2014-05-04 | 2014-10-08 | 河南坤元农牧科技有限公司 | Fence door lock of standardized sheep house |
| CN104526210A (en) * | 2014-12-26 | 2015-04-22 | 上海气焊机厂有限公司 | Drag chain device and cutting device |
| CN104551506A (en) * | 2015-01-04 | 2015-04-29 | 江苏昊宸催化器科技有限公司 | Bellows assembly welding device |
| CN205393755U (en) * | 2016-03-15 | 2016-07-27 | 北京中电华强焊接工程技术有限公司 | Radial shape of a saddle welding machine of non - |
| CN205967770U (en) * | 2016-08-25 | 2017-02-22 | 北京文源同创科技有限公司 | Welding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2018036534A1 (en) | 2018-03-01 |
| CN107775159B (en) | 2024-06-07 |
| RU2709918C1 (en) | 2019-12-23 |
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