CN204975731U - Novel welding system - Google Patents
Novel welding system Download PDFInfo
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- CN204975731U CN204975731U CN201520589378.XU CN201520589378U CN204975731U CN 204975731 U CN204975731 U CN 204975731U CN 201520589378 U CN201520589378 U CN 201520589378U CN 204975731 U CN204975731 U CN 204975731U
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- welding
- electrode holder
- wire
- submerged arc
- cutting machine
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Abstract
The utility model discloses a novel welding system has flame cutting machine, CO2 and welds and send a silk machine, submerged arc solder flux, CO2 to weld welding source and control box, this flame cutting machine has driving main part and trachea mechanism, and this trachea mechanism is equipped with the transition arm on can assembling the car owner's body of being expert at with disassembling on the car owner of this bank body, CO2 welds and send a machines to have the sabot of CO2 welding wire, electrode holder and welder, and the electrode holder is installed on the transition arm, and welder installs the tip at the electrode holder, and this welder welds through CO2 welding wire cooperation submerged arc solder flux butt weld spare. The utility model discloses an ingenious combination that main innovation point lay in adopting CG1 - 30 half to move flame cutting machine, carbon dioxide welding machine mechanism and this three of submerged arc solder flux reaches, and entire system is constructed by specific multimachine and forms with material integration combination, and is indispensable, realizes resource sharing, and the integrated system is multi -purpose, the welding performance excellence, and the practicality is extremely strong in the practice, and the high efficiency is with low costs.
Description
Technical field
The utility model relates to welding technology field, specifically refers to a kind of Novel welding system.
Background technology
Two kinds of more common welding methods are submerged-arc welding and CO at present
2gas shielded arc welding.Submerged-arc welding is that electric arc burns the method for carrying out welding under welding flux layer, belongs to dark arc welding.CO
2gas shielded arc welding utilizes carbon dioxide (CO
2) dissolve pole gas shielded arc welding as protective gas, belong to open arc welding.Submerged-arc welding and CO
2gas shield is welded with respective pluses and minuses, and wherein submerged-arc welding major defect is that input cost is high, and Type of Welding is very limited, is generally used for the welding of downhand position and long weld seam.CO
2gas shielded arc welding has that cost is low, production efficiency is high, easy to operate advantage, can carry out downhand welding, vertical position welding, horizontal position welding, overhead welding all-position welding; But it often produces a large amount of arc light and heats, eyes of easily burning.Current submerged-arc welding and CO
2gas shielded arc welding is two kinds of completely independently welding manners, and function is limited, practicality still Shortcomings in practical operation.
Utility model content
The purpose of this utility model is the Novel welding system providing a kind of a tractor serves several purposes, purposes various.
In order to reach above-mentioned purpose, solution of the present utility model is:
A kind of Novel welding system, has flame cutting machine, CO
2weldering wire-feed motor, submerged arc welding flux, CO
2the weldering source of welding current and control cabinet; This flame cutting machine has driving main body and tracheae mechanism, and this tracheae mechanism is assembled in driving main body disassembledly, and this driving main body is provided with transition arm; CO
2weldering wire-feed motor has CO
2welding wire sabot, electrode holder and welding gun, electrode holder is arranged on transition arm, and welding gun is arranged on the end of electrode holder, and this welding gun passes through CO
2welding wire coordinates submerged arc welding flux to weld weldment.
Described transition arm is provided with retaining mechanism, electrode holder by retaining mechanism disassembled be arranged on transition arm.
Described electrode holder is provided with welding gun gauge tap.
Described driving main body is provided with brake switch and speed-regulating switch.
After adopting such scheme, the utility model welding system, when carrying out submerged arc welding, driving main body is used as welding and runs braking dolly, CO
2weldering wire-feed motor supply CO2 welding wire, welding gun passes through CO
2welding wire coordinates submerged arc welding flux, carries out the welding manner that bright, dark weldering combines, and welding effect is excellent, satisfied (effectively) fusion penetration can be reached, input cost little (being 1/10 of current submerged arc welding machine), production efficiency is high, cost performance is high, can meet multi-form solder design welding; During without submerged arc welding, flame cutting machine installs tracheae mechanism for plate gas flame cuttiug, realizes a machine double-purpose.Be applicable to plate docking, box-type member main weld, T-shaped angle welding, the U-shaped weld seam of dividing plate, occasion such as the docking of vertical masonry joint pipe main weld, long straight weld docking etc., the scope of application is wide, and practicality is extremely strong.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model welding system.
Label declaration
Flame cutting machine 1 speed-regulating switch 101
Brake switch 102CO2 welds wire-feed motor 2
CO2 welding wire sabot 21 electrode holder 22
Welding gun gauge tap 221 welding gun 23
Current regulating switch 24 voltage-regulation switch 25
Transition arm 3 submerged arc welding flux 4.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, this case is described in further detail.
This case relates to a kind of Novel welding system, as shown in Figure 1, has flame cutting machine 1, CO
2weldering wire-feed motor 2, CO
2the weldering source of welding current and control cabinet.
Flame cutting machine 1 has driving main body 10 and tracheae mechanism (not shown in the figures anticipate out), and this tracheae mechanism is assembled in driving main body 10 disassembledly.Driving main body 10 is provided with transition arm 3.Flame cutting machine 1 is concrete preferably adopts CG1-30 semiautomatic flame cutting machine (not only cost is low, and more crucial is that driving main body 10 simple and easyly can run braking dolly as welding again, very dexterous practicality dexterously).
CO
2weldering wire-feed motor 2 has CO
2welding wire sabot 21, electrode holder 22 and welding gun 23.Electrode holder 22 body is arranged on transition arm 3, welding gun 23 is arranged on the end of electrode holder 33, CO
2the CO that welding wire sabot 21 pulls out
2welding wire carries over electrode holder 22 and causes welding gun 23, and this welding gun 23 passes through CO
2welding wire coordinates submerged arc welding flux 4 couples of weldment L to weld.
Preferably, transition arm 3 is provided with retaining mechanism, electrode holder 22 by retaining mechanism disassembled be arranged on transition arm 3, CO
2weldering wire-feed motor 2 is in the present system as the mechanism of an isolated operation.Electrode holder 22 is provided with welding gun gauge tap 221, carries out control action with Butt welding gun 23 work.
Described driving main body 10 is provided with brake switch 101 and speed-regulating switch 102.CO
2weldering wire-feed motor 2 is provided with current regulating switch 24 and voltage-regulation switch 25.CO
2that weldering wire-feed motor 2 coordinates is CO
2the weldering source of welding current and control cabinet, it can as submerged-arc welding and CO
2the source of welding current of weldering and control cabinet.
The utility model welding system serves many purposes, and when carrying out submerged arc welding, driving main body 10 is used as welding and runs braking dolly, CO
2weldering wire-feed motor 2 supplies CO2 welding wire; welding gun 23 coordinates submerged arc welding flux 4(welding protection to be adopt dark arc welding protection); carry out the welding manner that bright, dark weldering combines; welding effect is excellent; satisfied (effectively) fusion penetration can be reached; input cost little (being 1/10 of current submerged arc welding machine), production efficiency is high, cost performance is high, can meet multi-form solder design welding.During without submerged arc welding, flame cutting machine 1 installs tracheae mechanism for plate gas flame cuttiug, realizes a machine double-purpose, and native system even also can carry out carbon dioxide welding function.Be applicable to plate docking, box-type member main weld, T-shaped angle welding, the U-shaped weld seam of dividing plate, occasion such as the docking of vertical masonry joint pipe main weld, long straight weld docking etc., the scope of application is wide, and practicality is extremely strong.
Workpiece L opens different bevel for weldings according to thickness of slab situation, and open monolateral double V-groove below conventional 20mm thickness of slab, slope angle is between 30-35 ゜; Thickness of slab opens K type groove at more than 20mm, and slope angle is between 30-35 ゜, and root face reserves 1-2mm.Workpiece docking preset clearance 2-4mm(thickness of slab at below 20mm, a slot reservation 1-2mm, thickness of slab at more than 20mm, a slot reservation 2-4mm); The reversible deformation of 5-10mm is reserved during workpiece splicing; Welding wire selects the CO2 welding wire of different size (namely selecting Φ 1.2, Φ 1.6, Φ 2.0, Φ 2.4, the real core of Φ more than 2.8 Φ less than 3.2 or flux-cored wire) according to workpiece thickness of slab situation.The following welding wire of 20mm thickness of slab adopts diameter of phi to be 1.2mm, and model is ER50-6 welding wire; The following welding wire of 22mm-35mm thickness of slab adopts diameter of phi 2.0mm, and model is ER50-6 welding wire; The following welding wire of 36mm-80mm thickness of slab adopts diameter of phi to be 2.8mm, and model is ER50-6 welding wire; The following welding wire of more than 80mm-120mm thickness of slab adopts diameter of phi to be 3.2mm, and model is ER50-6 welding wire.
Above-mentioned when carrying out submerged arc welding, welding gun 23 to be aimed at workpiece L groove center line and vertical, welding gun 23 welding wire stretches out 10-15mm and contacts with workpiece L the gap keeping 1-3mm, welding runs braking dolly and is fixedly connected with walking operation by track, corresponding welding condition is adjusted according to workpiece L thickness of slab situation during welding, and place suitable submerged arc welding flux 4(at groove and groove face and be advisable fully to cover groove and to exceed groove face 15mm), startup optimization electrode holder switch 1-3 starts shipment the power work switch run on welding operation braking dolly again after second, make welding operation braking dolly start welding job and evenly carry out bottoming, fill, cover welding.
Main innovate point of the present utility model is to adopt the dynamic dynamic flame cutting machine in CG1-30 half, the ingenious combination of carbon dioxide arc welding machine mechanism and this three of submerged arc welding flux reaches, whole system is integrated by specific multimachine structure and material and is combined, indispensable, realize resource-sharing, one system is multiplex, and in practice, practicality is extremely strong, high efficiency, basic without the need to buying automatic submerged arc welding machine, cost of investment is 1/10 of submerged-arc welding.And by above-mentioned work, the utility model improves the comprehensive mechanical property of whole workpiece weld seam completely, make that the inner molten bath of weld seam is full, transition is round and smooth, appearance of weld smooth and beautiful appearance and be beneficial to very much outward appearance and detect.Compare other welding method of welding condition improves a lot, satisfied (effectively) fusion penetration can be reached, input cost is little, production efficiency is high, cost performance is excellent, be particularly suitable for the ferrous metal steel part manufacturing enterprise of middle-size and small-size ferrous metal steel part manufacturing enterprise and ground zero, the various fields such as main weld and bridge steel structure, shipbuilding, machine-building, five metals processing, device fabrication of Heavy Type Steel Structure box-structure component can be widely used in.Have great promotional value, market uses prospect boundless.
The foregoing is only preferred embodiment of the present utility model, all equalizations done with the utility model right change and modify, and all should belong to the scope of the utility model claim.
Claims (4)
1. a Novel welding system, is characterized in that: have flame cutting machine, CO
2weldering wire-feed motor, submerged arc welding flux, CO
2the weldering source of welding current and control cabinet; This flame cutting machine has driving main body and tracheae mechanism, and this tracheae mechanism is assembled in driving main body disassembledly, and this driving main body is provided with transition arm; CO
2weldering wire-feed motor has CO
2welding wire sabot, electrode holder and welding gun, electrode holder is arranged on transition arm, and welding gun is arranged on the end of electrode holder, and this welding gun passes through CO
2welding wire coordinates submerged arc welding flux to weld weldment.
2. a kind of Novel welding system as claimed in claim 1, is characterized in that: described transition arm is provided with retaining mechanism, electrode holder by retaining mechanism disassembled be arranged on transition arm.
3. a kind of Novel welding system as claimed in claim 1, is characterized in that: described electrode holder is provided with welding gun gauge tap.
4. a kind of Novel welding system as claimed in claim 1, is characterized in that: described driving main body is provided with brake switch and speed-regulating switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520589378.XU CN204975731U (en) | 2015-08-03 | 2015-08-03 | Novel welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520589378.XU CN204975731U (en) | 2015-08-03 | 2015-08-03 | Novel welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204975731U true CN204975731U (en) | 2016-01-20 |
Family
ID=55110149
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520589378.XU Expired - Fee Related CN204975731U (en) | 2015-08-03 | 2015-08-03 | Novel welding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204975731U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105081591A (en) * | 2015-08-03 | 2015-11-25 | 福建荣盛钢结构实业有限公司 | Novel welding system |
| CN109079390A (en) * | 2018-08-30 | 2018-12-25 | 合肥亿翔智能制造有限公司 | A kind of automobile support assembly welding tractor |
-
2015
- 2015-08-03 CN CN201520589378.XU patent/CN204975731U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105081591A (en) * | 2015-08-03 | 2015-11-25 | 福建荣盛钢结构实业有限公司 | Novel welding system |
| CN109079390A (en) * | 2018-08-30 | 2018-12-25 | 合肥亿翔智能制造有限公司 | A kind of automobile support assembly welding tractor |
| CN109079390B (en) * | 2018-08-30 | 2024-04-16 | 合肥亿恒智能科技有限公司 | Welding trolley is assembled to vapour car support |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160120 Termination date: 20200803 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |