CN107738731A - A kind of automatic climbing robot device of ship derusting based on magnetic rheology effect - Google Patents

A kind of automatic climbing robot device of ship derusting based on magnetic rheology effect Download PDF

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Publication number
CN107738731A
CN107738731A CN201711155680.4A CN201711155680A CN107738731A CN 107738731 A CN107738731 A CN 107738731A CN 201711155680 A CN201711155680 A CN 201711155680A CN 107738731 A CN107738731 A CN 107738731A
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CN
China
Prior art keywords
running
voltage tube
shell
tube
motor
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Withdrawn
Application number
CN201711155680.4A
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Chinese (zh)
Inventor
张广
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Individual
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Individual
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Priority to CN201711155680.4A priority Critical patent/CN107738731A/en
Publication of CN107738731A publication Critical patent/CN107738731A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B24B1/005Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes using a magnetic polishing agent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/10Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving other means for tumbling of work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B59/00Hull protection specially adapted for vessels; Cleaning devices specially adapted for vessels
    • B63B59/06Cleaning devices for hulls

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Ocean & Marine Engineering (AREA)
  • Manipulator (AREA)

Abstract

The present invention relates to a kind of automatic climbing robot device of ship derusting based on magnetic rheology effect, mainly including running-on, rivet, bolt, high-voltage tube installation running-on, elastic seal ring, T-shaped catheter, motor support base, motor, sprocket wheel, chain, wheel, magnet coil, bearing, end cap, drainage tube, Meng Gai, rotary fan, nozzle, cylinder, permanent magnet and rotating shaft under running-on, high-voltage tube on shell, collar, vacuum tube installation running-on, entrance drain disk, high-voltage tube support set, high-voltage tube.Whole device is divided into vehicle drive part and magnetic rheology effect derusting part, and the type of drive entirely driven drives for motor, creeped by the cooperation with permanent magnet in marine surface;Magnetic flow liquid in magnetic rheology effect derusting part passes through entrance drain disk, enter drainage tube after T-shaped catheter rectification, each nozzle is drained into by drainage tube, magnetic rheology effect occurs in the presence of magnet coil and forms flexible bistrique, and then marine surface is derusted.

Description

A kind of automatic climbing robot device of ship derusting based on magnetic rheology effect
Technical field
The present invention relates to a kind of ship rust removing robot, is derusted certainly more particularly, to a kind of ship based on magnetic rheology effect Dynamic climbing robot device.
Background technology
Since nearly half a century, China obtains the development of splendidness in terms of shipping industry, and shipbuilding, repairing and trade are all Significant achievements are obtained, status also significantly improves shipping industry in national economy therewith.Meanwhile with the hair of economic globalization The technical requirements of shipping industry are also got over by the increase in demand to shipping industry such as exhibition, sea transport, ocean development and national defense construction Come higher.Wherein ship derusting cleaning is an important business in shipping industry, is shipbuilding and indispensable important of shiprepair Link, it is the first step before vessel coating.Immerse the erosion in the seawater, enduring seawater to the fullest extent for a long time additionally, due to ship outer wall, With the increase of ship usage time, corrosion inevitably occurs for ship outer wall, in order to improve the service life of ship and Increase safety in utilization, derusting cleaning must be carried out when the corrosion of ship outer wall is to certain degree, and spray again to protect Ship outer wall is not by the too fast erosion of seawater.The workload of ship outer wall washing derusting every year is all very big, therefore studies one kind certainly Dynamicization high-efficient rust-removing cleaning way is necessary.
The rust removing robot of proposition is to be used as application background using wall surfaces of ships derusting.Traditional ship derusting method has craft Derusting, mechanical derusting, chemical derusting etc..But traditional derusting method operating efficiency is low, there is certain pollution to environment.For These problems, a kind of magnetic rheology effect using magnetic flow liquid is devised as the ship rust removing robot of derusting medium, utilizes magnetic The release effect of flexible bistrique formed after rheological effect occurs for rheology liquid, makes corrosion on marine surface, marine alga, remaining coating Separated Deng from steel plate, reach the purpose of cleaning marine surface.Compared with traditional derusting method, have dirty without environment Dye, efficiency high, the advantages that metal is not corroded.
The content of the invention
The release effect of the flexible bistrique formed to effectively utilize magnetic flow liquid to occur after rheological effect, makes marine surface On corrosion, marine alga, remaining coating etc. separated from steel plate, reach the purpose of cleaning marine surface, the present invention provides one Plant the simple in construction and easy to operate automatic climbing robot device of ship derusting based on magnetic rheology effect.
In order to effectively realize derusting device functionality described above and advantage, the present invention is to realize as follows 's:The device is by running-on, height on shell, collar, vacuum tube installation running-on, entrance drain disk, high-voltage tube support set, high-voltage tube Running-on under pressure pipe, rivet, bolt, high-voltage tube installation running-on, elastic seal ring, T-shaped catheter, motor support base, motor, sprocket wheel, Chain, wheel, magnet coil, bearing, end cap, drainage tube, Meng Gai, rotary fan, nozzle, cylinder, permanent magnet and rotating shaft group Into.Running-on and high-voltage tube support set to form rotational freedom more than one by rivet interlacement under running-on, high-voltage tube on high-voltage tube High-voltage tube guides running-on.High-voltage tube supports set and high-voltage tube installation running-on, and cylinder and end cap are bolted respectively;High-voltage tube Gap is left between installation running-on and cylinder, the cooperation that the gap is used between shell and high-voltage tube installation running-on and cylinder.Outside Three through holes are provided with the top of shell, are that crown center is provided with larger through hole respectively, for shell and high-voltage tube installation running-on gap Coordinate, and other two through hole is used to install running-on coaxial cooperation with vacuum tube, pacifies between vacuum tube installation running-on and shell Equipped with elastic seal ring, and it is bolted between vacuum tube installation running-on and shell.Bearing outer ring and cylinder, in bearing Circle is interference fitted respectively with drainage tube;Drainage tube is equipped with a collar.Entrance drain disk lower surface is provided with blind hole, the blind hole passes through Elastic seal ring is interference fitted with T-shaped catheter;T-shaped catheter is interference fitted by elastic seal ring and drainage tube.Rotation fan Leaf lower surface is provided with six through holes, is respectively used to the installation of magnet coil and nozzle;Drainage tube and rotary fan interference fit, And by covering lid connection.Shell, motor support base and motor are bolted, so as to which motor is fixed on above shell.Shell Side is provided with ladder blind hole, and bearing outer ring is interference fitted with the ladder blind hole, bearing inner race, wheel, sprocket wheel respectively with rotating shaft It is full of cooperation.Outer casing bottom is provided with six cylinder shape grooves, and permanent magnet is installed in this groove.
A kind of good effect of automatic climbing robot device of ship derusting based on magnetic rheology effect of the present invention It is:The type of drive of whole each device realizes to be entered under motor driving and the coupling of permanent magnet adsorbing in marine surface Row is creeped, and realizes the flexible bistrique for forming magnetic flow liquid in the presence of magnetic field caused by magnet coil in addition to ship table Face is derusted, so as to reach low power consuming, the high effect for removing precision, in addition it is worth mentioning that the magnetorheological effect of magnetic flow liquid The flexible bistrique that should be formed can because to marine surface local protuberance or depression also either gap carry out without dead angle derust.
Brief description of the drawings
Fig. 1 is a kind of structure diagram of the automatic climbing robot device of ship derusting based on magnetic rheology effect of the present invention.
Embodiment
The present invention is described in more detail with reference to the accompanying drawings and examples.
In Fig. 1, a kind of automatic climbing robot device of ship derusting based on magnetic rheology effect of the present invention, the device are Support to cover running-on 6, high-voltage tube on 5, high-voltage tube by shell 1, collar 2, vacuum tube installation running-on 3, entrance drain disk 4, high-voltage tube Lower running-on 7, rivet 8, bolt 9, high-voltage tube installation running-on 10, elastic seal ring 11, T-shaped catheter 12, motor support base 13, motor 14th, sprocket wheel 15, chain 16, wheel 17, magnet coil 18, bearing 19, end cap 20, drainage tube 21, cover lid 22, rotary fan 23, Nozzle 24, cylinder 25, permanent magnet 26 and rotating shaft 27 form.Concrete structure is as follows:Running-on 7 under running-on 6, high-voltage tube on high-voltage tube Set 5 is supported to guide running-on by the high-voltage tube of the connection formation of rivet 8 rotational freedom more than one with high-voltage tube.High-voltage tube supports set 5 and high-voltage tube installation running-on 10, cylinder 25 and end cap 20 are connected by bolt 9 respectively;High-voltage tube installs running-on 10 and cylinder 25 Between leave gap, the gap be used for shell 1 and high-voltage tube installation running-on 10 and cylinder 25 between cooperation.Open at the top of shell 1 There are three through holes, be that crown center is provided with larger through hole respectively, coordinate for shell 1 and high-voltage tube installation running-on 10 gap, And other two through hole is used to install the coaxial cooperation of running-on 3 with vacuum tube, is installed between vacuum tube installation running-on 3 and shell 1 Flexible sealing ring 11, and connected between vacuum tube installation running-on 3 and shell 1 by bolt 9.The outer ring of bearing 19 and cylinder 25, the inner ring of bearing 19 is interference fitted respectively with drainage tube 21;Drainage tube 21 is equipped with a collar 2.Open the lower surface of entrance drain disk 4 There are blind hole, the blind hole to be interference fitted by elastic seal ring 11 and T-shaped catheter 12;T-shaped catheter 12 passes through elastic seal ring 11 are interference fitted with drainage tube 21.The lower surface of rotary fan 23 is provided with six through holes, is respectively used to magnet coil 18 and nozzle 24 installation;Drainage tube 21 and rotary fan 23 are interference fitted, and connected by covering lid 22.Shell 1, motor support base 13 and motor 14 are connected by bolt 9, and motor 14 is fixed on above shell 1.The side of shell 1 is provided with ladder blind hole, and the outer ring of bearing 19 is with being somebody's turn to do Ladder blind hole is interference fitted, and the inner ring of bearing 19, wheel 17, sprocket wheel 15 are interference fitted with rotating shaft 27 respectively.Outer casing bottom is provided with six Individual cylinder shape groove, permanent magnet 26 are installed in this groove.

Claims (1)

  1. The automatic climbing robot device 1. a kind of ship based on magnetic rheology effect derusts, the device is by shell (1), collar (2), vacuum tube installation running-on (3), entrance drain disk (4), high-voltage tube support set (5), on high-voltage tube under running-on (6), high-voltage tube Running-on (7), rivet (8), bolt (9), high-voltage tube installation running-on (10), elastic seal ring (11), T-shaped catheter (12), motor Bearing (13), motor (14), sprocket wheel (15), chain (16), wheel (17), magnet coil (18), bearing (19), end cap (20), Drainage tube (21), cover lid (22), rotary fan (23), nozzle (24), cylinder (25), permanent magnet (26) and rotating shaft (27) group Into;It is characterized in that:Running-on (7) and high-voltage tube support set (5) to pass through rivet (8) under running-on (6), high-voltage tube on the high-voltage tube Connection forms the high-voltage tube guiding running-on of rotational freedom more than one;The high-voltage tube supports set (5) and high-voltage tube installation running-on (10), cylinder (25) and end cap (20) are connected by bolt (9) respectively, the high-voltage tube installation running-on (10) and cylinder (25) it Between leave gap, the gap is used for shell (1) and high-voltage tube and installs cooperation between running-on (10) and cylinder (25);The shell (1) top is provided with three through holes, is that crown center is provided with larger through hole respectively, for shell (1) and high-voltage tube installation running-on (10) gap coordinates, and other two through hole is used to install running-on (3) coaxial cooperation, vacuum tube installation running-on with vacuum tube (3) elastic seal ring (11) is installed between shell (1), and passes through spiral shell between vacuum tube installation running-on (3) and shell (1) Bolt (9) connects;Bearing (19) outer ring and cylinder (25), bearing (19) inner ring are interference fitted respectively with drainage tube (21), institute State drainage tube (21) and a collar (2) is housed;It is close by elasticity that entrance drain disk (4) lower surface is provided with blind hole, the blind hole Seal (11) is interference fitted with T-shaped catheter (12), and the T-shaped catheter (12) passes through elastic seal ring (11) and drainage tube (21) it is interference fitted;Rotary fan (23) lower surface is provided with six through holes, is respectively used to magnet coil (18) and nozzle (24) installation, the drainage tube (21) and rotary fan (23) interference fit, and connected by covering lid (22);The shell (1), motor support base (13) and motor (14) are connected by bolt (9), and motor (14) is fixed on into shell (1) above;It is described outer Shell (1) side is provided with ladder blind hole, and bearing (19) outer ring is interference fitted with the ladder blind hole, bearing (19) inner ring, Wheel (17), sprocket wheel (15) are interference fitted with rotating shaft (27) respectively;The outer casing bottom is provided with six cylinder shape grooves, it is described forever Long magnet (26) is installed in this groove.
CN201711155680.4A 2017-11-12 2017-11-12 A kind of automatic climbing robot device of ship derusting based on magnetic rheology effect Withdrawn CN107738731A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711155680.4A CN107738731A (en) 2017-11-12 2017-11-12 A kind of automatic climbing robot device of ship derusting based on magnetic rheology effect

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711155680.4A CN107738731A (en) 2017-11-12 2017-11-12 A kind of automatic climbing robot device of ship derusting based on magnetic rheology effect

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Publication Number Publication Date
CN107738731A true CN107738731A (en) 2018-02-27

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110125809A (en) * 2019-06-27 2019-08-16 安徽理工大学 One kind climbing wall type derusting device
CN110550164A (en) * 2019-09-17 2019-12-10 浙江海洋大学 automatic rust cleaning device for ship
CN111216853A (en) * 2020-01-16 2020-06-02 济南金威刻科技发展有限公司 Wall type boats and ships intelligence laser rust cleaning equipment is climbed to sectional type
CN111822789A (en) * 2020-07-16 2020-10-27 陈根龙 Mechanical cutting deruster

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110125809A (en) * 2019-06-27 2019-08-16 安徽理工大学 One kind climbing wall type derusting device
CN110125809B (en) * 2019-06-27 2024-02-06 安徽理工大学 Wall climbing type rust removing device
CN110550164A (en) * 2019-09-17 2019-12-10 浙江海洋大学 automatic rust cleaning device for ship
CN110550164B (en) * 2019-09-17 2021-07-06 浙江海洋大学 Automatic rust cleaning device for ship
CN111216853A (en) * 2020-01-16 2020-06-02 济南金威刻科技发展有限公司 Wall type boats and ships intelligence laser rust cleaning equipment is climbed to sectional type
CN111822789A (en) * 2020-07-16 2020-10-27 陈根龙 Mechanical cutting deruster

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Application publication date: 20180227

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