CN107716866A - A kind of production technology of water-saving closet sewage draining valve - Google Patents
A kind of production technology of water-saving closet sewage draining valve Download PDFInfo
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- CN107716866A CN107716866A CN201711123906.2A CN201711123906A CN107716866A CN 107716866 A CN107716866 A CN 107716866A CN 201711123906 A CN201711123906 A CN 201711123906A CN 107716866 A CN107716866 A CN 107716866A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
- B22C9/04—Use of lost patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
- B22C9/24—Moulds for peculiarly-shaped castings for hollow articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/20—Measures not previously mentioned for influencing the grain structure or texture; Selection of compositions therefor
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
- C09D175/14—Polyurethanes having carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/18—Fireproof paints including high temperature resistant paints
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
- C21D1/28—Normalising
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/20—Ferrous alloys, e.g. steel alloys containing chromium with copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/30—Ferrous alloys, e.g. steel alloys containing chromium with cobalt
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/04—Ingredients characterised by their shape and organic or inorganic ingredients
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2227—Oxides; Hydroxides of metals of aluminium
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2296—Oxides; Hydroxides of metals of zinc
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K3/38—Boron-containing compounds
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/22—Expanded, porous or hollow particles
- C08K7/24—Expanded, porous or hollow particles inorganic
- C08K7/26—Silicon- containing compounds
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/008—Martensite
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Abstract
The invention discloses a kind of production technology of water-saving closet sewage draining valve, following steps are specifically included:Sand mold-smelting and pouring-heat treatment-Surface Machining is made according to the shape of valve;The simple production process is easy, low production cost, and the valve produced has good fire resistance, increases the service life.
Description
Technical field
The present invention relates to a kind of valve, and in particular to a kind of production technology of water-saving closet sewage draining valve.
Background technology
China's shortage of water resources problem getting worse, according to statistics, toilet flushing accounts for the 40% of people's daily water consumption with water,
Existing closet is generally complicated, is connected with water tank, and stool and urine is washed away by the water in water tank, existing closet
Because water tank needs water, quantitatively washed away every time using the water in water tank, the waste of water resource can be caused, because water saving is just
Device is part and parcel, and the sewage draining valve in water-saving closet also has a very important role, and valve (famen) is fluid conveying
Control unit in system, there is cut-off, regulation, water conservancy diversion, prevent the functions such as adverse current, voltage stabilizing, shunting or overflow pressure relief, for flowing
The valve of body control system, the various valves used into extremely complex robot control system(RCS) from simplest stop valve, its kind
It is quite various with specification, valve can be used for control empty gas and water, steam, various Korrosionsmediums, mud, oil product, liquid metal and
The flowing of all kinds fluid such as radiating medium, valve are also divided into cast iron valve, cast steel valve, stainless valve according to material
(201,304,316 etc.), chrome-molybdenum steel valve, Chrominm-molybdenum-vanadium steel valve, dual phase steel valve, Plastic valve, nonstandard customized grade valve material
Matter, at present in cast steel industry, steel-casting will generally manufacture mould in casting, cast carries out the post-processing of valve again, place
The defects of it is improper to manage, and obtained cast steel easily cracks, sand holes, stomata, the quality of product is have impact on, it is therefore, rational raw
Production. art turns into those skilled in the art's technical problem urgently to be resolved hurrily.
The content of the invention
The technical problems to be solved by the invention are the shortcomings that presence for above prior art, propose a kind of water saving just
The production technology of device sewage draining valve, the simple production process is easy, low production cost, and the valve produced has well resistance to
Fire, increase the service life.
The present invention solve above technical problem technical scheme be:
A kind of production technology of water-saving closet sewage draining valve, specifically includes following steps:
(1)Sand mold is made according to the shape of valve
A. low-temperature wax and mechanical casting technology are used, makes wax-pattern consistent with cast member and including insulated feeder, and to wax
Mould is repaired, and wax base cleaning agent is added in supersonic wave cleaning machine afterwards cleans to wax-pattern;
B. shell model sand mold is made on obtained wax-pattern, is specially:On the position that wax-pattern places insulated feeder, EVA adhesive film is used
The surface for placing insulated feeder is covered, is contaminated to prevent the surface;First, glued in wax pattern surface dip-coating with zirconium powder and Ludox
Tie agent and prepare slurries, the viscosity number of the slurries was at 45~50 seconds, then, with the zircon sand of 150 mesh in the wax-pattern by dip-coating slurries
Surface carries out manually floating sand, and residual slurry and zircon sand in the EVA adhesive film should be cleared up after floating sand, by the wax-pattern after artificial floating sand
Spontaneously dried, drying time is 9~12 hours, and the residual slurry cleared up in the EVA adhesive film;
C. steam dewaxing is used, the pressure of steam is 0.6MPa, and the time is 25~45 minutes, and first should be emitted insulation before dewaxing
The EVA adhesive film of oral area position is removed, and shell mould is made, and is incubated 1.5 hours at 450 degrees Celsius to obtained shell mould, cooling of finally coming out of the stove;
D. the shell mould after handling is put into the sandbox prepared by formative technology, and blend compounds band, which seals, is used for pouring for cast on the shell mould
Mouth and insulated feeder, are then placed in the mixed sand by preparation, ram-jolt are carried out with foundry jolter again after piling mixed sand, are formed
Sand mold;
(2)The raw material of valve is added in smelting furnace, the temperature in smelting furnace is brought up to 1520 degrees Celsius to 1590 degrees Celsius, raw material
It is smelted to form material liquid;
Valve raw material includes following components by mass percentage:
Al:3-5%, Mn:1.15-1.17%, Zn:0.5-1%, Si:0.02-0.03%, Co:0.1-0.3%, Cr:4-7%, C:0.15-
0.17%V:0.1-0.4%, S≤0.025%, P≤0.025%, Cu≤0.20%, Pa:0.05-0.08%, rare earth element 0.5-0.8%,
Remaining is Fe;
Rare earth is pressed and includes following component by weight percentage:Y:5-7%, Sc:7-11%, Gd:9-11%, Sm:18-20%, Pr:9-
11%, surplus La, above each component sum are 100%.
(3)Then material liquid is poured into a mould into sand mold, poring rate 67-70kg/s, duration of pouring 15-20s, is being poured into a mould
During a small amount of alterant is added into material liquid;
The chemical analysis mass percent of the alterant is:Rare earth silicon 92%, bismuth ingot 3%, magnesium ingot 3%, aluminium ingot 2%;
(4)The whole strand that pours is incubated 10-13h together with sand mold after cast, to eliminate residual stress, taking-up pours strand and is air-cooled to room
Temperature, then carried out to pouring strand successively through normalizing, tempering and Tempering and Quenching;
(5)By step(4)Pouring after strand is cooled to room temperature after middle processing obtains valve semi-finished product, and surface is cleared up to this finished product,
The ridges such as cast gate, rising head, relief grinding burr and fash are cut off, clear up residual sand again, you can obtain water-saving closet sewage draining valve.
The technical scheme that further limits of the present invention as:
The production technology of foregoing water-saving closet sewage draining valve, Tempering and Quenching are specially:
Using a normalizing+double tempering, first time temperature is more than second of temperature;Normalizing:Formal fiery temperature
720-730 DEG C, to temperature after be incubated 9-11min;It is tempered for the first time:Using heat stepwise, first paragraph heating-up temperature is 800-820
DEG C, to temperature after be incubated 9-12min, second segment heating-up temperature is 785-795 DEG C, to temperature after be incubated 10-13min, be then air-cooled to
Second of normalizing is carried out after room temperature;Second of tempering:Using heat stepwise, first paragraph heating-up temperature is 720-730 DEG C of heating, is arrived
Be incubated 15-18min after temperature, second segment heating-up temperature is 700-715 DEG C of heating, to temperature after be incubated 9-11min.
The production technology of foregoing water-saving closet sewage draining valve, the surface spraying layer protective layer of valve, protective layer press quality
Number meter includes following components:
Aqueous acrylic modified polyaminoester emulsion:10-15 parts, aluminum oxide:10-12 parts;Zinc oxide:15-20 parts;Firebrake ZB:1-3
Part;Silane coupler:5-10 parts;White carbon:8-15 parts;Clay:5-7 parts;Diatomite:4-5 parts;Diphenylguanidine:1-3 parts, prevent old
Agent 4040NA:2-4 parts, altax:0.5-1 parts, auxiliary material:0.1-0.3 parts;
Auxiliary material is compound rare-earth, and the compound rare-earth is pressed and includes following component by weight percentage:Y:13-15%, Sc:16-18%,
Gd:9-11%, Sm:18-20%, Pr:9-11%, surplus La, above each component sum are 100%.
The beneficial effects of the invention are as follows:
After pouring the conditioned heat treatment of injection, tensile strength, yield strength, room temperature impact absorption is attacked and hardness has all reached casting
Standard is simultaneously strengthened.
The present invention can be made to pour casting billet surface generation 1-3mm thickness tempered martensite, be effectively improved by Tempering and Quenching
Its water erosion resistent ability;In addition, in double tempering second temperature be less than first time temperature can reduce surface and
The temperature difference of center portion, make to pour strand thickness direction fine microstructures uniform;It is tempered after normalizing and further reduces surface and center portion
Temperature difference, so that surface to center portion performance reaches unanimity.
The compound rare-earth of the present invention, because the metallic atomic radius of above rare earth element is big and rare earth has higher work
Property, it is easy to the space of storeroom is filled up, meanwhile, rare earth element is easily and the element compounds such as oxygen, sulphur generate the high compound of fusing point,
The addition of compound rare-earth improves the dispersiveness and compatibility that prepare material to a certain extent, product mix is uniformly also improved
Car is protected not put the anti-flammability of layer.
The performance of protective layer of the present invention is as follows:
Tensile strength:(5000)34.5Mpa;Elongation at break:450%;Tearing strength:Die C- (500) 87.5kN/m, D470-
(150)26.2kN/m;Compression:22 hours, 70 DEG C:430%;Resilience:20%;It is wear-resistant:NBS indexs 375;Brittle temperature<-
70℃;Proportion:24℃ 1.14.
Embodiment
Embodiment 1
The present embodiment provides a kind of production technology of water-saving closet sewage draining valve, specifically includes following steps:
(1)Sand mold is made according to the shape of valve
A. low-temperature wax and mechanical casting technology are used, makes wax-pattern consistent with cast member and including insulated feeder, and to wax
Mould is repaired, and wax base cleaning agent is added in supersonic wave cleaning machine afterwards cleans to wax-pattern;
B. shell model sand mold is made on obtained wax-pattern, is specially:On the position that wax-pattern places insulated feeder, EVA adhesive film is used
The surface for placing insulated feeder is covered, is contaminated to prevent the surface;First, glued in wax pattern surface dip-coating with zirconium powder and Ludox
Tie agent and prepare slurries, the viscosity number of the slurries was at 45 seconds, then, with the zircon sand of 150 mesh in the wax pattern surface by dip-coating slurries
Manually floating sand is carried out, residual slurry and zircon sand in the EVA adhesive film should be cleared up after floating sand, the wax-pattern after artificial floating sand is carried out
Spontaneously dry, drying time is 9 hours, and the residual slurry cleared up in the EVA adhesive film;
C. steam dewaxing is used, the pressure of steam is 0.6MPa, and the time is 25 minutes, and should be first by insulated feeder portion before dewaxing
The EVA adhesive film of position is removed, and shell mould is made, and is incubated 1.5 hours at 450 degrees Celsius to obtained shell mould, cooling of finally coming out of the stove;
D. the shell mould after handling is put into the sandbox prepared by formative technology, and blend compounds band, which seals, is used for pouring for cast on the shell mould
Mouth and insulated feeder, are then placed in the mixed sand by preparation, ram-jolt are carried out with foundry jolter again after piling mixed sand, are formed
Sand mold;
(2)The raw material of valve is added in smelting furnace, the temperature in smelting furnace is brought up to 1520 degrees Celsius, raw material is smelted to form original
Feed liquid;
Valve raw material includes following components by mass percentage:
Al:3%, Mn:1.15%, Zn:0.5%, Si:0.02%, Co:0.1%, Cr:4%, C:0.15%V:0.1%, S≤0.025%, P≤
0.025%, Cu≤0.20%, Pa:0.05%, rare earth element 0.5%, remaining is Fe;
Rare earth is pressed and includes following component by weight percentage:Y:5%, Sc:7%, Gd:9%, Sm:18%, Pr:9%, surplus La, with
Upper each component sum is 100%.
(3)Then material liquid, poring rate 67kg/s, duration of pouring 15s, in casting process are poured into a mould into sand mold
A small amount of alterant is added into material liquid;
The chemical analysis mass percent of alterant is:Rare earth silicon 92%, bismuth ingot 3%, magnesium ingot 3%, aluminium ingot 2%;
(4)The whole strand that pours is incubated 10h together with sand mold after cast, to eliminate residual stress, taking-up pours strand and is air-cooled to room temperature,
Then carried out to pouring strand successively through normalizing, tempering and Tempering and Quenching;
(5)By step(4)Pouring after strand is cooled to room temperature after middle processing obtains valve semi-finished product, and surface is cleared up to this finished product,
The ridges such as cast gate, rising head, relief grinding burr and fash are cut off, clear up residual sand again, you can obtain water-saving closet sewage draining valve.
In the present embodiment, Tempering and Quenching is specially:
Using a normalizing+double tempering, first time temperature is more than second of temperature;Normalizing:Formal fiery temperature 720
DEG C, to temperature after be incubated 9min;It is tempered for the first time:Using heat stepwise, first paragraph heating-up temperature is 800 DEG C, to temperature after be incubated
9min, second segment heating-up temperature be 785 DEG C, to temperature after be incubated 10min, carry out second of normalizing after being then air-cooled to room temperature;The
Double tempering:Using heat stepwise, first paragraph heating-up temperature is 720 DEG C of heating, to temperature after be incubated 15min, second segment heating temperature
Spend for 700 DEG C heating, to temperature after be incubated 9min.
In the present embodiment, the surface spraying layer protective layer of valve, protective layer include following components according to the mass fraction:
Aqueous acrylic modified polyaminoester emulsion:10 parts, aluminum oxide:10 parts;Zinc oxide:15 parts;Firebrake ZB:1 part;It is silane coupled
Agent:5 parts;White carbon:8 parts;Clay:5 parts;Diatomite:4 parts;Diphenylguanidine:1 part, age resistor 4040NA:2 parts, altax:
0.5 part, auxiliary material:0.1 part;
Auxiliary material is compound rare-earth, and compound rare-earth is pressed and includes following component by weight percentage:Y:13%, Sc:16%, Gd:9%, Sm:
18%, Pr:9%, surplus La, above each component sum are 100%.
Embodiment 2
The present embodiment provides a kind of production technology of water-saving closet sewage draining valve, specifically includes following steps:
(1)Sand mold is made according to the shape of valve
A. low-temperature wax and mechanical casting technology are used, makes wax-pattern consistent with cast member and including insulated feeder, and to wax
Mould is repaired, and wax base cleaning agent is added in supersonic wave cleaning machine afterwards cleans to wax-pattern;
B. shell model sand mold is made on obtained wax-pattern, is specially:On the position that wax-pattern places insulated feeder, EVA adhesive film is used
The surface for placing insulated feeder is covered, is contaminated to prevent the surface;First, glued in wax pattern surface dip-coating with zirconium powder and Ludox
Tie agent and prepare slurries, the viscosity number of the slurries was at 50 seconds, then, with the zircon sand of 150 mesh in the wax pattern surface by dip-coating slurries
Manually floating sand is carried out, residual slurry and zircon sand in the EVA adhesive film should be cleared up after floating sand, the wax-pattern after artificial floating sand is carried out
Spontaneously dry, drying time is 12 hours, and the residual slurry cleared up in the EVA adhesive film;
C. steam dewaxing is used, the pressure of steam is 0.6MPa, and the time is 45 minutes, and should be first by insulated feeder portion before dewaxing
The EVA adhesive film of position is removed, and shell mould is made, and is incubated 1.5 hours at 450 degrees Celsius to obtained shell mould, cooling of finally coming out of the stove;
D. the shell mould after handling is put into the sandbox prepared by formative technology, and blend compounds band, which seals, is used for pouring for cast on the shell mould
Mouth and insulated feeder, are then placed in the mixed sand by preparation, ram-jolt are carried out with foundry jolter again after piling mixed sand, are formed
Sand mold;
(2)The raw material of valve is added in smelting furnace, the temperature in smelting furnace is brought up to 1590 degrees Celsius, raw material is smelted to form original
Feed liquid;
Valve raw material includes following components by mass percentage:
Al:5%, Mn:1.17%, Zn:1%, Si:0.03%, Co:0.3%, Cr:7%, C:0.17%V:0.4%, S≤0.025%, P≤
0.025%, Cu≤0.20%, Pa:0.08%, rare earth element 0.8%, remaining is Fe;
Rare earth is pressed and includes following component by weight percentage:Y:7%, Sc:11%, Gd:11%, Sm:20%, Pr:11%, surplus La,
Above each component sum is 100%.
(3)Then material liquid is poured into a mould into sand mold, poring rate 70kg/s, duration of pouring 15-20s, was being poured into a mould
A small amount of alterant is added in journey into material liquid;
The chemical analysis mass percent of alterant is:Rare earth silicon 92%, bismuth ingot 3%, magnesium ingot 3%, aluminium ingot 2%;
(4)The whole strand that pours is incubated 13h together with sand mold after cast, to eliminate residual stress, taking-up pours strand and is air-cooled to room temperature,
Then carried out to pouring strand successively through normalizing, tempering and Tempering and Quenching;
(5)By step(4)Pouring after strand is cooled to room temperature after middle processing obtains valve semi-finished product, and surface is cleared up to this finished product,
The ridges such as cast gate, rising head, relief grinding burr and fash are cut off, clear up residual sand again, you can obtain water-saving closet sewage draining valve.
In the present embodiment, Tempering and Quenching is specially:
Using a normalizing+double tempering, first time temperature is more than second of temperature;Normalizing:Formal fiery temperature 730
DEG C, to Wen Houbao 11min;It is tempered for the first time:Using heat stepwise, first paragraph heating-up temperature is 820 DEG C, to temperature after be incubated
12min, second segment heating-up temperature be 795 DEG C, to temperature after be incubated 13min, carry out second of normalizing after being then air-cooled to room temperature;The
Double tempering:Using heat stepwise, first paragraph heating-up temperature is 730 DEG C of heating, to temperature after be incubated 18min, second segment heating temperature
Spend for 715 DEG C heating, to temperature after be incubated 11min.
In the present embodiment, the surface spraying layer protective layer of valve, protective layer include following components according to the mass fraction:
Aqueous acrylic modified polyaminoester emulsion:15 parts, aluminum oxide:12 parts;Zinc oxide:20 parts;Firebrake ZB:3 parts;It is silane coupled
Agent:10 parts;White carbon:15 parts;Clay:7 parts;Diatomite:5 parts;Diphenylguanidine:3 parts, age resistor 4040NA:4 parts, accelerator
DM:1 part, auxiliary material:0.3 part;
Auxiliary material is compound rare-earth, and compound rare-earth is pressed and includes following component by weight percentage:Y:15%, Sc:18%, Gd:11%, Sm:
20%, Pr:11%, surplus La, above each component sum are 100%.
Embodiment 3
The present embodiment provides a kind of production technology of water-saving closet sewage draining valve, specifically includes following steps:
(1)Sand mold is made according to the shape of valve
A. low-temperature wax and mechanical casting technology are used, makes wax-pattern consistent with cast member and including insulated feeder, and to wax
Mould is repaired, and wax base cleaning agent is added in supersonic wave cleaning machine afterwards cleans to wax-pattern;
B. shell model sand mold is made on obtained wax-pattern, is specially:On the position that wax-pattern places insulated feeder, EVA adhesive film is used
The surface for placing insulated feeder is covered, is contaminated to prevent the surface;First, glued in wax pattern surface dip-coating with zirconium powder and Ludox
Tie agent and prepare slurries, the viscosity number of the slurries was at 48 seconds, then, with the zircon sand of 150 mesh in the wax pattern surface by dip-coating slurries
Manually floating sand is carried out, residual slurry and zircon sand in the EVA adhesive film should be cleared up after floating sand, the wax-pattern after artificial floating sand is carried out
Spontaneously dry, drying time is 11 hours, and the residual slurry cleared up in the EVA adhesive film;
C. steam dewaxing is used, the pressure of steam is 0.6MPa, and the time is 30 minutes, and should be first by insulated feeder portion before dewaxing
The EVA adhesive film of position is removed, and shell mould is made, and is incubated 1.5 hours at 450 degrees Celsius to obtained shell mould, cooling of finally coming out of the stove;
D. the shell mould after handling is put into the sandbox prepared by formative technology, and blend compounds band, which seals, is used for pouring for cast on the shell mould
Mouth and insulated feeder, are then placed in the mixed sand by preparation, ram-jolt are carried out with foundry jolter again after piling mixed sand, are formed
Sand mold;
(2)The raw material of valve is added in smelting furnace, the temperature in smelting furnace is brought up to 1570 degrees Celsius, raw material is smelted to form original
Feed liquid;
Valve raw material includes following components by mass percentage:
Al:4%, Mn:1.16%, Zn:0.8%, Si:0.025%, Co:0.2%, Cr:5%, C:0.16%, V:0.2 %, S≤0.025%,
P≤0.025%, Cu≤0.20%, Pa:0.07%, rare earth element 0.6%, remaining is Fe;
Rare earth is pressed and includes following component by weight percentage:Y:6%, Sc:9%, Gd:10%, Sm:19%, Pr:10%, surplus La,
Above each component sum is 100%.
(3)Then material liquid, poring rate 69kg/s, duration of pouring 18s, in casting process are poured into a mould into sand mold
A small amount of alterant is added into material liquid;
The chemical analysis mass percent of alterant is:Rare earth silicon 92%, bismuth ingot 3%, magnesium ingot 3%, aluminium ingot 2%;
(4)The whole strand that pours is incubated 12h together with sand mold after cast, to eliminate residual stress, taking-up pours strand and is air-cooled to room temperature,
Then carried out to pouring strand successively through normalizing, tempering and Tempering and Quenching;
(5)By step(4)Pouring after strand is cooled to room temperature after middle processing obtains valve semi-finished product, and surface is cleared up to this finished product,
The ridges such as cast gate, rising head, relief grinding burr and fash are cut off, clear up residual sand again, you can obtain water-saving closet sewage draining valve.
In the present embodiment, Tempering and Quenching is specially:
Using a normalizing+double tempering, first time temperature is more than second of temperature;Normalizing:Formal fiery temperature 725
DEG C, to temperature after be incubated 10min;It is tempered for the first time:Using heat stepwise, first paragraph heating-up temperature is 810 DEG C, to temperature after be incubated
11min, second segment heating-up temperature be 789 DEG C, to temperature after be incubated 12min, carry out second of normalizing after being then air-cooled to room temperature;The
Double tempering:Using heat stepwise, first paragraph heating-up temperature is 725 DEG C of heating, to temperature after be incubated 16min, second segment heating temperature
Spend for 709 DEG C heating, to temperature after be incubated 10min.
In the present embodiment, the surface spraying layer protective layer of valve, protective layer include following components according to the mass fraction:
Aqueous acrylic modified polyaminoester emulsion:12 parts, aluminum oxide:11 parts;Zinc oxide:18 parts;Firebrake ZB:2 parts;It is silane coupled
Agent:8 parts;White carbon:9 parts;Clay:6 parts;Diatomite:5 parts;Diphenylguanidine:2 parts, age resistor 4040NA:3 parts, altax:
0.8 part, auxiliary material:0.2 part;
Auxiliary material is compound rare-earth, and compound rare-earth is pressed and includes following component by weight percentage:Y:14%, Sc:17, Gd:10%, Sm:
19%, Pr:10%, surplus La, above each component sum are 100%.
In addition to the implementation, the present invention can also have other embodiment.It is all to use equivalent substitution or equivalent transformation shape
Into technical scheme, all fall within the protection domains of application claims.
Claims (3)
1. a kind of production technology of water-saving closet sewage draining valve, specifically includes following steps:
(1)Sand mold is made according to the shape of valve
A. low-temperature wax and mechanical casting technology are used, makes wax-pattern consistent with cast member and including insulated feeder, and to wax
Mould is repaired, and wax base cleaning agent is added in supersonic wave cleaning machine afterwards cleans to wax-pattern;
B. shell model sand mold is made on obtained wax-pattern, is specially:On the position that wax-pattern places insulated feeder, EVA adhesive film is used
The surface for placing insulated feeder is covered, is contaminated to prevent the surface;First, glued in wax pattern surface dip-coating with zirconium powder and Ludox
Tie agent and prepare slurries, the viscosity number of the slurries was at 45~50 seconds, then, with the zircon sand of 150 mesh in the wax-pattern by dip-coating slurries
Surface carries out manually floating sand, and residual slurry and zircon sand in the EVA adhesive film should be cleared up after floating sand, by the wax-pattern after artificial floating sand
Spontaneously dried, drying time is 9~12 hours, and the residual slurry cleared up in the EVA adhesive film;
C. steam dewaxing is used, the pressure of steam is 0.6MPa, and the time is 25~45 minutes, and first should be emitted insulation before dewaxing
The EVA adhesive film of oral area position is removed, and shell mould is made, and is incubated 1.5 hours at 450 degrees Celsius to obtained shell mould, cooling of finally coming out of the stove;
D. the shell mould after handling is put into the sandbox prepared by formative technology, and blend compounds band, which seals, is used for pouring for cast on the shell mould
Mouth and insulated feeder, are then placed in the mixed sand by preparation, ram-jolt are carried out with foundry jolter again after piling mixed sand, are formed
Sand mold;
(2)The raw material of valve is added in smelting furnace, the temperature in smelting furnace is brought up to 1520 degrees Celsius to 1590 degrees Celsius, raw material
It is smelted to form material liquid;
Valve raw material includes following components by mass percentage:
Al:3-5%, Mn:1.15-1.17%, Zn:0.5-1%, Si:0.02-0.03%, Co:0.1-0.3%, Cr:4-7%, C:0.15-
0.17%V:0.1-0.4%, S≤0.025%, P≤0.025%, Cu≤0.20%, Pa:0.05-0.08%, rare earth element 0.5-0.8%,
Remaining is Fe;
Rare earth is pressed and includes following component by weight percentage:Y:5-7%, Sc:7-11%, Gd:9-11%, Sm:18-20%, Pr:9-
11%, surplus La, above each component sum are 100%;
(3)Then material liquid, poring rate 67-70kg/s, duration of pouring 15-20s, in casting process are poured into a mould into sand mold
It is middle that a small amount of alterant is added into material liquid;
The chemical analysis mass percent of the alterant is:Rare earth silicon 92%, bismuth ingot 3%, magnesium ingot 3%, aluminium ingot 2%;
(4)The whole strand that pours is incubated 10-13h together with sand mold after cast, to eliminate residual stress, taking-up pours strand and is air-cooled to room
Temperature, then carried out to pouring strand successively through normalizing, tempering and Tempering and Quenching;
(5)By step(4)Pouring after strand is cooled to room temperature after middle processing obtains valve semi-finished product, and surface is cleared up to this finished product,
The ridges such as cast gate, rising head, relief grinding burr and fash are cut off, clear up residual sand again, you can obtain water-saving closet sewage draining valve.
2. the production technology of water-saving closet sewage draining valve according to claim 1, it is characterised in that:Tempering and Quenching is specific
For:
Using a normalizing+double tempering, first time temperature is more than second of temperature;Normalizing:Formal fiery temperature
720-730 DEG C, to temperature after be incubated 9-11min;It is tempered for the first time:Using heat stepwise, first paragraph heating-up temperature is 800-820
DEG C, to temperature after be incubated 9-12min, second segment heating-up temperature is 785-795 DEG C, to temperature after be incubated 10-13min, be then air-cooled to
Second of normalizing is carried out after room temperature;Second of tempering:Using heat stepwise, first paragraph heating-up temperature is 720-730 DEG C of heating, is arrived
Be incubated 15-18min after temperature, second segment heating-up temperature is 700-715 DEG C of heating, to temperature after be incubated 9-11min.
3. the production technology of water-saving closet sewage draining valve according to claim 1, it is characterised in that:The surface spraying of valve
Layer protective layer, protective layer include following components according to the mass fraction:
Aqueous acrylic modified polyaminoester emulsion:10-15 parts, aluminum oxide:10-12 parts;Zinc oxide:15-20 parts;Firebrake ZB:1-3
Part;Silane coupler:5-10 parts;White carbon:8-15 parts;Clay:5-7 parts;Diatomite:4-5 parts;Diphenylguanidine:1-3 parts, prevent old
Agent 4040NA:2-4 parts, altax:0.5-1 parts, auxiliary material:0.1-0.3 parts;
Auxiliary material is compound rare-earth, and the compound rare-earth is pressed and includes following component by weight percentage:Y:13-15%, Sc:16-18%,
Gd:9-11%, Sm:18-20%, Pr:9-11%, surplus La, above each component sum are 100%.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112846082A (en) * | 2021-02-24 | 2021-05-28 | 连云港市中来阀门有限公司 | Valve machining method |
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CN103920852A (en) * | 2014-04-30 | 2014-07-16 | 三明市毅君机械铸造有限公司 | Precision casting process of large casting |
CN104439219A (en) * | 2014-10-27 | 2015-03-25 | 大丰市洪联铸钢有限责任公司 | Steel ring billet casting technique based on casting and rolling combined forming |
CN104907498A (en) * | 2015-04-23 | 2015-09-16 | 苏州劲元油压机械有限公司 | Casting technology of hydraulic valve |
CN106224667A (en) * | 2016-07-29 | 2016-12-14 | 盐城丰工机械有限公司 | The quick firm flange of a kind of connection |
CN106634436A (en) * | 2016-12-21 | 2017-05-10 | 苏州劲元油压机械有限公司 | Production process of impact-resistant corrosion-resistant check valve |
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CN103920852A (en) * | 2014-04-30 | 2014-07-16 | 三明市毅君机械铸造有限公司 | Precision casting process of large casting |
CN104439219A (en) * | 2014-10-27 | 2015-03-25 | 大丰市洪联铸钢有限责任公司 | Steel ring billet casting technique based on casting and rolling combined forming |
CN104907498A (en) * | 2015-04-23 | 2015-09-16 | 苏州劲元油压机械有限公司 | Casting technology of hydraulic valve |
CN106224667A (en) * | 2016-07-29 | 2016-12-14 | 盐城丰工机械有限公司 | The quick firm flange of a kind of connection |
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