CN107711046A - A kind of electric self-propelled stalk cutting baler - Google Patents
A kind of electric self-propelled stalk cutting baler Download PDFInfo
- Publication number
- CN107711046A CN107711046A CN201710816847.0A CN201710816847A CN107711046A CN 107711046 A CN107711046 A CN 107711046A CN 201710816847 A CN201710816847 A CN 201710816847A CN 107711046 A CN107711046 A CN 107711046A
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- China
- Prior art keywords
- electric
- screw feeder
- binding apparatus
- axle
- stalk cutting
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Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D37/00—Reaper-binders
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Harvester Elements (AREA)
Abstract
A kind of electric self-propelled stalk cutting baler, belong to agricultural machinery technological field, can solve the problems, such as existing baler type of drive pollution environment, including the ceding of Taiwan, driver's cabin, chassis, binding apparatus, electric system and hydraulic system, wherein, electrical equipment electric-control system includes battery, motor, electric machine controller and BMS controllers, the ceding of Taiwan is located at binding apparatus front end, driver's cabin is located at binding apparatus upper end, chassis is located at bottommost, binding apparatus is located on the left of the frame crossbeam at driver's cabin rear, electrical equipment electric-control system is located at binding apparatus upper end, wherein, electric machine controller and BMS controllers are located at battery upper end respectively, motor is located on chassis.Energy-conserving and environment-protective of the present invention, zero-emission, discharged in work without waste gas, it is pollution-free.
Description
Technical field
The invention belongs to agricultural machinery technological field, and in particular to a kind of electric self-propelled stalk cutting baler.
Background technology
China is large agricultural country, and lower stalk can be left after many crops harvestings.In many rural areas in China, crop material is
Life in the countryside fuel and the main source of dirty swine roughage.When stalk reclaims, most of peasant is beaten using traditional craft
Bundle, labor intensity is big, and efficiency is low.The use of baler can greatly improve stalk recovery utilization rate.Although now with a lot
Kind baler, type of drive are generally diesel driven, and burning is insufficient to cause environmental pollution.
The content of the invention
A kind of the problem of present invention is for existing baler type of drive pollution environment, there is provided electric self-propelled stalk cutting
Baler.
The present invention adopts the following technical scheme that:
A kind of electric self-propelled stalk cutting baler, including the ceding of Taiwan, driver's cabin, chassis, binding apparatus, electric system and hydraulic pressure
System, wherein, electrical equipment electric-control system includes battery, motor, electric machine controller and BMS controllers, and the ceding of Taiwan is located at binding apparatus
Front end, driver's cabin are located at binding apparatus upper end, and chassis is located at bottommost, and the frame crossbeam that binding apparatus is located at driver's cabin rear is left
Side, electrical equipment electric-control system are located at binding apparatus upper end, wherein, electric machine controller and BMS controllers are located at battery upper end respectively, electricity
Motivation is located on chassis.
The ceding of Taiwan includes winder, cutter, feeding screw feeder, crane support arm and slope conveyor, reel paddle and passed through
Bearing block connects with crane support arm, and cutter is positioned at feeding screw feeder bottom, the rear end of reel paddle and the conveying of slope conveyor
Groove connects.
The cutter includes the guard provided with through hole, some cutting blades and some pressuring blade devices, cutting blade and guard
Connection, pressuring blade device connect with guard, and guard is between pressuring blade device and cutting blade.
It is described feeding screw feeder include sprocket wheel, left adjustable plate, driving shaft, short axle, expansion teeth, expansion teeth axle, pull out tooth set, branch
Frame, eccentric adjusting axle, screw feeder cylinder and right adjustable plate, screw feeder cylinder is interior to set some poles, one in screw feeder cylinder of driving shaft
End is connected with pole, and sprocket wheel is located at the other end for the driving shaft for stretching out screw feeder cylinder, and left adjustable plate is located at one end of screw feeder cylinder, short axle
Connected with pole, expansion teeth is located on expansion teeth axle, and the both ends of expansion teeth axle are adjusted with short axle and bias respectively by fastening bolt
Nodal axisn is connected, and pulls out tooth set on expansion teeth, and the other end of eccentric adjusting axle is located at one end of screw feeder cylinder, and right adjustable plate, which is located at, to be stirred
The other end of imperial cylinder.
The binding apparatus includes bundling case, clutch, knotter, arc-shaped rack, rod failure gear, bundling case pressing plate, big
Pin and the careless door of pressure.
The chassis is provided with Traction clutch, moving gear box, arrestment mechanism and steered wheel axle, the Traction clutch
For diaphragm type friction clutch, the free clearance between the diaphragm spring and release bearing of Traction clutch is 1mm, speed change of walking
Case is located at after Traction clutch, and change-speed gearing and differential mechanism are combined into one, and moving gear box is provided with some forward gears and 1
Gear is fallen back, steered wheel axle is by hinge on steeraxle support tube.
The hydraulic system includes steering and steerable system, and two systems share a hydraulic oil container, steering
By constant current oil pump feed, by gear oil pump feed, steerable system includes banked direction control valves, ceding of Taiwan oil cylinder, winder oil cylinder and moved steerable system
Power clutch oil cylinder.
The electric system includes dynamical system and control system, and the power supply of control system is direct current 24V lead-acid accumulators,
Dynamical system is powered using ferric phosphate lithium cell group, rated voltage 307.2V, battery capacity 200Ah, battery pack power
61.4kWh, charging voltage 220/380V, charging current are not more than 80A.
The tray bottom is additionally provided with some road wheels.
The course of work of the present invention is as follows:During machine operation, multichannel valve operating rod is manipulated, the ceding of Taiwan drops to operating position;
With reference to operation power, operate workpiece;Then in conjunction with walking power, harvest bundling machine advances;Cutter cuts stalk,
The case that grazes is sent into through ceding of Taiwan delivery chute, grass pulling wheel;Stalk is dialled in bundling case by the fork that grazes again;Again by piston movement by stalk
Cut off and compress;Stalk is bundled into 500-1200mm square bale by large needle, knotter again, continuation is pushed into land backward.
Beneficial effects of the present invention are as follows:
1. present invention is mainly used for the harvesting of the agricultural crop straws such as getting wheat, corn, bundling, putting bundle a series of activities, will receive
Cut, hug grass, three kinds of mechanical functions of bundling roll into one, convenient and swift practicality, compact-sized, maneuverability, reduction straw transportation
Warehouse cost, to making full use of agricultural crop straw to serve huge impetus, enterprise is set to take the lead in grasping in agricultural machinery industry
New energy agricultural machinery core technology.
2. the present invention grown in stalk it is substantially upright, natural height between 250 ~ 2000mm, moisture content of straws 15% ~
, can be with normal operation under conditions of between 25%.
3. the present invention has advantages below:(1)Energy-conserving and environment-protective, zero-emission, discharged in work without waste gas, it is pollution-free;(2)
Energy utilization rate is high;(3)Diesel engine, fuel tank, cooling and gas extraction system are eliminated, structure is simpler;(4)Noise is small;(5)Easily behaviour
Make;(6)Electric cost reduces by 1/2~3/4 than diesel oil cost.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention;
Fig. 2 is cutter structural representation of the present invention;
Fig. 3 is present invention feeding screw feeder structural representation;
Wherein:The 1- cedings of Taiwan;2- directions instrument board;3- driver's cabins;4- binding apparatus;5- electric machine controllers;6-BMS controllers;7-
Battery;8- motor;9- chassis;10- guards;11- cutting blades;12- pressuring blade devices;13- sprocket wheels;The left adjustable plates of 14-;15- master
Moving axis;16- short axles;17- fastening bolts;18- expansion teeths;19- expansion teeth axles;20- pulls out tooth set;21- supports;22- eccentric adjustings
Axle;23- screw feeder cylinders;The right adjustable plates of 24-.
Embodiment
With reference to accompanying drawing, the present invention will be further described.
A kind of electric self-propelled stalk cutting baler, including the ceding of Taiwan 1, driver's cabin 3, chassis 9, binding apparatus 4, Electrical System
System and hydraulic system, wherein, electrical equipment electric-control system includes battery 7, motor 8, electric machine controller 5 and BMS controllers 6, the ceding of Taiwan 1
Positioned at the front end of binding apparatus 4, for gathering in stalk and conveying;Driver's cabin 3 is located at the upper end of binding apparatus 4, and chassis 9 is located at most bottom
Portion, binding apparatus 4 are located on the left of the frame crossbeam at the rear of driver's cabin 3, for will gather in the automatic bundling of stalk picked up;Electrical equipment electricity
Control system is located at the upper end of binding apparatus 4, wherein, electric machine controller 5 and BMS controllers 6 are located at the upper end of battery 7, motor 8 respectively
On chassis 9.Chassis 9 supports complete machine, and all load and completion walking task, driver's cabin 3 include instrument and steerable system, use
In operation harvesting and walking;Electric system includes battery 7, electric machine control system, instrument, illumination etc..Hydraulic system is used for
Control the devices such as the ceding of Taiwan, winder, steering mechanism.Transmission system branch walks and working portion, and passing power and completion are every dynamic
Make.
The ceding of Taiwan 1 is mainly made up of winder, cutter, feeding screw feeder, crane support arm and slope conveyor structure.The ceding of Taiwan is dialled
Grass wheel rear end is connected with delivery chute.The lifting of the ceding of Taiwan 1 is controlled by oil cylinder to adapt to cutting height and ground gap requirement.Header device is cut
Stalk is cut, and stalk will be cut off and be transported to grass pulling wheel until bundling case.
Cutting height directly affects baler work quality and efficiency, and the load feelings with farm work should be required according to user
The motor-driven adjustment of condition.Typically not lower than 80mm is highly.
Winder is helped or propped up during harvest(Lodging)Stalk, and cutter is allocated to, the agriculture that support cutting will be cut off simultaneously
Crop is allocated to ceding of Taiwan feeding screw feeder.The height of winder, front and back position, rotating speed, elastic claw inclination angle should according to field straw situation with
When adjust, in favor of carry do operation quality and reduce header loss.Winder high and low position is by winder hydraulic pressure liter in driver's cabin
Stick control is dropped to realize.When winder is put into minimum and rearmost position, minimum range of the elastic claw away from feeding screw feeder and guard is equal
It cannot be less than 20mm.
The Level tune of the guard 10 of cutter:The working face of all guards 10 should be in the same plane.Cutting blade
11 should be bonded with the working face of guard 10, and its front end allows the gap for having no more than 0.7mm;Rear end allows to have and is not more than
1.5mm gap, but its quantity must not exceed whole 1/3rd.Method of adjustment:Guard tip can be enclosed on pipe
Correction, can also gently beat correction with hammer.
The regulation of pressuring blade device 12:Interstice coverage is between 0.1 ~ 0.5mm between cutting blade 11 and the working face of pressuring blade device 12.Adjust
Adjusting method:Plus-minus adjusting pad gently beats pressuring blade device 12 with hammer.Adjustment rear dynamic knife sword should horizontally slip flexibly.
Centering adjusts:When cutting blade 11 is in both ends extreme position, the center line of cutting blade 11 should with the center line of guard 10
Overlap, its deviation is not more than 5mm, adjusts the position between time shift dynamic cutter head and blade.
The operation principle of binding apparatus:During work, by grazing, fork pulls out stalk in bundling case, and piston does linear reciprocation fortune
It is dynamic by pull out into straw cutting and extruding.Rod failure gear, arc-shaped rack, trident work are driven simultaneously.When three runs to necessarily
During position, large needle work is driven by clutch.When rope is sent to knotter by large needle, rope is pushed in knotter by dialling rope plate
Cheese is pressed from both sides, is then rotated by olecranon and is knotted, cuts rope, rope bar is taken off and completes de- rope.When stalk accomplishes fluently a bundle, by means of rear a bundle of stalk
Thrust, it is pushed into drop.
The adjustment of straw bundle length:Arc-shaped rack, push rod can adjust the length of straw bundle.Toward downward push rod, straw bundle
Extended length;The contraction in length of opposite direction, then straw bundle.
The adjustment of straw bundle density:The pressure grass door of rocking lever and bundling case both sides on bundling case pressing plate can adjust stalk
The density of bundle.Rocking lever diminishes toward up-regulation, straw bundle density;Opposite direction, then the density change of straw bundle is big.Press careless door outward
Adjust, straw bundle density diminishes;Opposite direction, then the density change of straw bundle is big.
Hydraulic system is formed by turning to and manipulating two systems.Two systems share a hydraulic oil container.Turn to by constant current
Oil pump feed, manipulate by gear oil pump feed.Steerable system is used to control dynamic clutch, the ceding of Taiwan, the lifting of winder.Groundwork portion
Part is the elements such as banked direction control valves, ceding of Taiwan oil cylinder, winder oil cylinder and dynamic clutch oil cylinder.
Electric system includes power and control two parts independent current source.
Control system power supply is powered using direct current 24V lead-acid accumulators, carries out one wire system, negative pole ground connection.Circuit includes opening
Dynamic circuit, power charging circuit, lighting circuit and accessory circuit.Mainly filled by battery, battery main switch, motor, DCDC
Electric system, stacked switch, combination instrument, fuse box, lighting, loudspeaker and camera, fan, wire harness etc. form.
1st, loudspeaker knob:In the middle part of steering wheel.After circuit system is connected, horn button, loudspeaker ring, after lifting hand are pressed
Loudspeaker stop ring.
2nd, turn signal switch, upward direction are in downward direction right-hand rotation to turn left.It is meanwhile meter lamp, preceding small
Lamp, taillight flicker signal turn to.After steering, switch should be pulled back to middle position.
3rd, battery main switch:Power turn-on master switch, coordinate each light circuit of key and auxiliary circuit, fan, loudspeaker, phase
Circuit is answered to connect.
4th, electrical source of power is powered using ferric phosphate lithium cell group, rated voltage 307.2V, battery capacity 200Ah, battery
Energy 61.4kWh, charging voltage 220/380V are organized, charging current is not more than 80A.
Motor is made up of motor body and controller, is a kind of electromechanical integrated product.Controller is by power electronic device
Part and integrated circuit etc. form, and its function is to receive the startup, stopping, brake signal of motor, with the startup of controlled motor, is stopped
Only, brake;Receive the signal of position sensor and positive and negative rotaring signal, for controlling the break-make of each power tube of inverter bridge, the company of generation
Continuous torque;Receive speed command and feedback speed signal, for controlling and adjusting rotating speed;The function such as protection and display is provided.
Claims (9)
- A kind of 1. electric self-propelled stalk cutting baler, it is characterised in that:Including the ceding of Taiwan(1), driver's cabin(3), chassis(9)、 Binding apparatus(4), electric system and hydraulic system, wherein, electrical equipment electric-control system includes battery(7), motor(8), motor control Device processed(5)With BMS controllers(6), the ceding of Taiwan(1)Positioned at binding apparatus(4)Front end, driver's cabin(3)Positioned at binding apparatus(4)On End, chassis(9)Positioned at bottommost, binding apparatus(4)Positioned at driver's cabin(3)On the left of the frame crossbeam at rear, electrical equipment electric-control system Positioned at binding apparatus(4)Upper end, wherein, electric machine controller(5)With BMS controllers(6)It is located at battery respectively(7)Upper end, it is electronic Machine(8)Positioned at chassis(9)On.
- A kind of 2. electric self-propelled stalk cutting baler according to claim 1, it is characterised in that:The ceding of Taiwan(1) Pass through bearing block and crane branch including winder, cutter, feeding screw feeder, crane support arm and slope conveyor, reel paddle Arm connects, and positioned at feeding screw feeder bottom, the rear end of reel paddle connects cutter with the delivery chute of slope conveyor.
- A kind of 3. electric self-propelled stalk cutting baler according to claim 2, it is characterised in that:The cutter bag Include the guard provided with through hole(10), some cutting blades(11)With some pressuring blade devices(12), cutting blade(11)And guard(10) Connection, pressuring blade device(12)And guard(10)Connection, guard(10)Positioned at pressuring blade device(12)And cutting blade(11)Between.
- A kind of 4. electric self-propelled stalk cutting baler according to claim 2, it is characterised in that:The feeding screw feeder Including sprocket wheel(13), left adjustable plate(14), driving shaft(15), short axle(16), expansion teeth(18), expansion teeth axle(19), pull out tooth set (20), support(21), eccentric adjusting axle(22), screw feeder cylinder(23)With right adjustable plate(24), screw feeder cylinder(23)If the interior setting Heavenly Stems and Earthly Branches Bar, driving shaft(15)Positioned at screw feeder cylinder(23)Interior one end is connected with pole, sprocket wheel(13)Positioned at stretching screw feeder cylinder(23)Master Moving axis(15)The other end, left adjustable plate(14)Positioned at screw feeder cylinder(23)One end, short axle(16)Connected with pole, expansion teeth (18)Positioned at expansion teeth axle(19)On, expansion teeth axle(19)Both ends pass through fastening bolt(17)Respectively and short axle(16)And bias Adjustment axis(22)Connection, pulls out tooth set(20)Positioned at expansion teeth(18)On, eccentric adjusting axle(22)The other end be located at screw feeder cylinder (23)One end, right adjustable plate(24)Positioned at screw feeder cylinder(23)The other end.
- A kind of 5. electric self-propelled stalk cutting baler according to claim 1, it is characterised in that:The binding apparatus Including bundling case, clutch, knotter, arc-shaped rack, rod failure gear, bundling case pressing plate, large needle and the careless door of pressure.
- A kind of 6. electric self-propelled stalk cutting baler according to claim 1, it is characterised in that:Set on the chassis There are Traction clutch, moving gear box, arrestment mechanism and steered wheel axle, the Traction clutch is diaphragm type friction clutch, Free clearance between the diaphragm spring and release bearing of Traction clutch is 1mm, moving gear box be located at Traction clutch it Afterwards, change-speed gearing and differential mechanism are combined into one, moving gear box is provided with some forward gears and 1 is fallen back gear, and steered wheel axle is led to Hinge is crossed on steeraxle support tube.
- A kind of 7. electric self-propelled stalk cutting baler according to claim 1, it is characterised in that:The hydraulic system Including steering and steerable system, two systems share a hydraulic oil container, and steering is by constant current oil pump feed, steerable system By gear oil pump feed, steerable system includes banked direction control valves, ceding of Taiwan oil cylinder, winder oil cylinder and dynamic clutch oil cylinder.
- A kind of 8. electric self-propelled stalk cutting baler according to claim 1, it is characterised in that:The electric system Including dynamical system and control system, the power supply of control system is direct current 24V lead-acid accumulators, and dynamical system uses LiFePO4 It is battery-powered, rated voltage 307.2V, battery capacity 200Ah, battery pack power 61.4kWh, charging voltage 220/380V, Charging current is not more than 80A.
- A kind of 9. electric self-propelled stalk cutting baler according to claim 2, it is characterised in that:The tray bottom It is additionally provided with some road wheels.
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CN201710816847.0A CN107711046A (en) | 2017-09-12 | 2017-09-12 | A kind of electric self-propelled stalk cutting baler |
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CN201710816847.0A CN107711046A (en) | 2017-09-12 | 2017-09-12 | A kind of electric self-propelled stalk cutting baler |
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CN201710816847.0A Pending CN107711046A (en) | 2017-09-12 | 2017-09-12 | A kind of electric self-propelled stalk cutting baler |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111386840A (en) * | 2020-04-15 | 2020-07-10 | 无锡松田豹机械科技有限公司 | Crawler-type full-feeding combined harvesting and bundling machine |
CN115211289A (en) * | 2022-08-23 | 2022-10-21 | 铁建重工新疆有限公司 | Automatic pick up high density baler |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111386840A (en) * | 2020-04-15 | 2020-07-10 | 无锡松田豹机械科技有限公司 | Crawler-type full-feeding combined harvesting and bundling machine |
CN115211289A (en) * | 2022-08-23 | 2022-10-21 | 铁建重工新疆有限公司 | Automatic pick up high density baler |
CN115211289B (en) * | 2022-08-23 | 2024-03-01 | 铁建重工新疆有限公司 | Automatic pick up high density baler |
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Address after: 044000 Dong Feng Village, Jiang County, Yuncheng City, Shanxi Province Applicant after: Jiang Xian Xingyuan Technology Co., Ltd. Address before: 043610 Dong Feng Village, Jiang County, Yuncheng City, Shanxi Province Applicant before: JIANGXIAN XINGYUAN INDUSTRY AND TRADE CO., LTD. |
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Application publication date: 20180223 |